CN205390453U - Automatic hole system is pricked to roll adjustment - Google Patents
Automatic hole system is pricked to roll adjustment Download PDFInfo
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- CN205390453U CN205390453U CN201620171655.XU CN201620171655U CN205390453U CN 205390453 U CN205390453 U CN 205390453U CN 201620171655 U CN201620171655 U CN 201620171655U CN 205390453 U CN205390453 U CN 205390453U
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Abstract
Automatic hole system is pricked to roll adjustment, including the operation panel, and the bundle hole system on the operation panel terminal surface of installing, prick the hole system and include level bundle hole system, vertical bundle hole system and positioner, still include data acquisition system, MES system, control system, the during operation, the data message that information card corresponds is seeked by the MES system in the database, transmit control system, generates control signal, control system's control signal is all accepted to motor, horizontal cylinder and vertical cylinder, and the hole system is pricked to the control level and vertical bundle hole system carries out the action of bundle hole. This system does not need artifical roll adjustment, can be based on the automatic roll adjustment of the material information card information that reads, saves the process, puies forward high pressure heater worker precision.
Description
Technical field
This utility model belongs to processing equipment technical field, relates to a kind of tailoring machinery, specifically, relates to a kind of automatic distance-adjusting and pricks hole system.
Background technology
Roll adjustment punching machine is a kind of tailoring machinery, is mainly used in the bundle hole, location of collar, the waist of trousers, cuff, left front etc., it is simple to next step carries out the sewing of buttonhole sewing, neck mark or armband.Accurate location, to prick hole be the basis of buttonhole, armband of accurately sewing, and is the demand of high-quality clothing processing.
Hole mode pricked by traditional clothing is positioned by manual ranging, more manually adopts sewing needle to prick hole, if it is inconspicuous once to prick hole, it is necessary to artificial hole of repeatedly pricking carries out pinprick expansion, and this mode efficiency is low, low precision.In order to adapt to the demand of mass lean product, also there is punching machine, by being arranged on machine by bundle vent needle, it is achieved automatically prick hole.But this machine does not have the function of automatic distance-adjusting, location, it is still necessary to behind manual ranging, location, restart machine and perform to prick hole work.On the one hand, the process adjusted due to distance needs manual intervention, and its precision is still very limited；On the other hand, impact by personalized customization development, the developing direction of current clothing processing industry is no longer traditional mass production, repeat processing, and every clothing to be processed all have individual demand, this be accomplished by the demand according to every clothing to be processed repeatedly manually adjust pitch-row, largely constrain the working (machining) efficiency of personalized customization garment processing industry.
Utility model content
The purpose of this utility model is in that for the deficiencies in the prior art, it is provided that a kind of according to the demand of dress ornament to be processed, can automatically adjust and prick hole pitch-row, and the automatic distance-adjusting adapting to customized clothing processing industry process requirements pricks hole system.
The technical solution of the utility model is: automatic distance-adjusting pricks hole system, including operating board, and is arranged on the bundle hole system on operating board end face, pricks hole system and includes level bundle hole system, vertically bundle hole system and positioner；Also include data collecting system, MES system, control system；
Vertically prick hole system and be fixedly mounted on operating board end face, including vertically pricking vent needle, vertical cylinder, level to firm banking and vertically to fixing seat；Vertically being arranged on level on firm banking to fixing seat, vertical cylinder is vertically installed at vertically on fixing seat, vertically pricking vent needle and be arranged on vertical Telescopic-cylinder bar through needle stand through the fixing seat of cylinder；
Level is pricked hole system and is included slide unit assembly, mobile cylinder assembly；Slide unit assembly includes slide unit seat board, motor, turn-screw and support slide unit, it is fixedly mounted on operating board upper surface bottom slide unit seat board, motor output shaft connects turn-screw, support slide unit and be overlapped on slide unit seat board upper surface, support slide unit and there is the lead screw hole in its transverse width direction through, the axle of turn-screw is installed a forward block, the two threaded engagement, forward block connects with the side end face supporting slide unit, turn-screw traverse lead screw hole；Mobile cylinder assembly includes level and pricks vent needle, horizontal air cylinder；Horizontal air cylinder is arranged on support slide unit through horizontal air cylinder seat, and level is pricked vent needle and is arranged on horizontal air cylinder expansion link through needle stand；
Positioner includes one and fixes, with horizontal air cylinder seat, the Mobile base being connected, and Mobile base has location division one section prominent；Position point pricks the dead ahead of vent needle in level, and it pricks the end face of side of vent needle towards level is prick the vertical end face that the axial section of vent needle is vertical with level；
Data collecting system includes reader device, for reading the information of release on clothing and being delivered to MES system；
MES system searches the data message that release is corresponding in data base, is delivered to control system, generates control signal；
Motor, horizontal air cylinder and vertical cylinder all accept the control signal of control system.
Preferably: vertically pricking hole system and also include being vertically directed seat and guide runner, be vertically directed seat and include one section of " L " type pedestal, the vertical section sidewall of " L " type pedestal is provided with guided way, and horizontal segment is provided with needle tray；Guide runner one end is arranged on guided way, and one end connects with vertical cylinder axis；Vertically prick vent needle traverse needle tray.
Further: be vertically directed seat and be arranged on the fixing seat of cylinder.
Preferably: level is pricked hole system and also included horizontally-guided seat and guide runner, and horizontally-guided seat includes one section of " L " type pedestal, and the vertical section sidewall of " L " type pedestal is provided with guided way, and horizontal segment is provided with needle tray；Guide runner one end is arranged on guided way, and one end connects with horizontal gas cylinder shaft；Level pricks vent needle traverse needle tray.
Further: horizontally-guided seat is arranged on horizontal air cylinder seat.
Preferably: slide unit assembly also includes first member plate, right end plate and slide rail axle I and slide rail axle II, first member plate and right end plate are provided with three through holes matched: slide rail axle I hole, lead screw hole and slide rail axle II hole, support and slide unit is also additionally provided with slide rail axle I hole and slide rail axle II hole accordingly；First member plate and right end plate are installed on slide unit seat board, are positioned at the both sides supporting slide unit；Slide rail axle I, turn-screw and slide rail axle II sequentially pass through first member plate, support corresponding through hole in slide unit and right end plate.
Preferably: also include display terminal, it is arranged at operating board upper surface, receives the data message of MES system feedack card.
Preferably: on Mobile base, install a rule, rule is oriented parallel to the direction of horizontal air cylinder cylinder rod.
The beneficial effects of the utility model are:
(1) this system includes level bundle hole system and vertically pricks hole system, can carry out level as required and prick hole or the hole action of vertical bundle, it is possible to the level that simultaneously completes is pricked hole and vertically pricks hole operation, and efficiency is high.
(2) this system can obtain location, bundle hole information automatically by the mode of reading release, and the distance between adjustment material to be processed and bundle vent needle automatically, it is not necessary to manual adjustment, machining accuracy is high, meets the process requirements of high-volume, personalized customization.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Fig. 2 vertically pricks hole system detonation configuration schematic diagram.
Fig. 3 vertically pricks hole system assembles structural representation
Fig. 4 is that level pricks hole system and location division detonation configuration schematic diagram.
Fig. 5 is that level pricks hole system and location division package assembly schematic diagram.
Fig. 6 is slide unit assembly detonation configuration schematic diagram.
Fig. 7 is slide unit assembling components structural representation.
Fig. 8 vertically pricks hole system, level bundle hole system and location division detonation configuration schematic diagram.
Fig. 9 vertically pricks hole system, level bundle hole system and location division package assembly schematic diagram
Figure 10 is that embodiment 2 vertically pricks hole system detonation configuration schematic diagram.
Figure 11 is that embodiment 2 level pricks hole system and location division detonation configuration schematic diagram.
nullWherein，1-operating board，2-level pricks hole system，201-slide unit seat board，202-motor，203-turn-screw，204-supports slide unit，205-lead screw hole，206-level pricks vent needle，207-horizontal air cylinder，The flat cylinder block of 208-，209-needle stand，210-horizontally-guided seat，211-guide runner，212-needle tray，213-motor output shaft，214-first member plate，215-right end plate，216-and slide rail axle I，217-slide rail axle II，218-slide rail axle I hole，219-slide rail axle II hole，220-forward block，3-vertically pricks hole system，301-vertically pricks vent needle，The vertical cylinder of 302-，303-level is to firm banking，304-is vertically to fixing seat，305-cylinder fixes seat，306-needle stand，307-is vertically directed seat，308-guide runner，309-needle tray，4-display terminal，5-lower margin，6-positioner，601-Mobile base，602-location division，603-rule，7-installing plate
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is conducted further description.
Embodiment 1
As it is shown in figure 1, automatic distance-adjusting pricks hole system, including operating board 1, and it is arranged on the bundle hole system on operating board 1 end face, mounting foot 5 bottom operating board 1 supporting leg, is fixed on ground.
Prick hole system and include level bundle hole system 2, vertically bundle hole system 3 and positioner 6.
As shown in Figures 2 and 3, vertically prick hole system 3 and be fixedly mounted on operating board 1 end face, including vertically pricking vent needle 301, vertical cylinder 302, level to firm banking 303 and vertically to fixing seat 304.
Wherein, level to firm banking 303 and vertically to fixing seat 304 can be isolating construction, it is also possible to be processed as one structure.Level is used for whole vertical bundle hole system 3 is arranged on operating board 1 to fixing seat 303.Vertically it is positioned at level on firm banking 303, being used for installing vertical cylinder 302 to fixing seat 304.It is vertical on fixing seat 304 that vertical cylinder 302 is vertically installed at through the fixing seat 305 of cylinder, vertically pricks vent needle 301 and is arranged on vertical Telescopic-cylinder bar through needle stand 306.During work, vertically prick vent needle 301 by the flexible drive of Telescopic-cylinder bar and move, complete to prick hole work.
In work, prick hole site and can ensure that based on vertical motion vertically to prick vent needle 301, once the direction of motion vertically pricking vent needle 301 creates deviation, the position skew pricking hole can be caused, affect processing effect.In order to ensure vertically to prick the direction of motion of vent needle, vertically prick hole system 3 and also include the vertically oriented guider for being vertically directed effect, specifically include and be vertically directed seat 307 and guide runner 308.Being vertically directed seat 307 and include one section of " L " type pedestal, the vertical section sidewall of " L " type pedestal is provided with vertically to guided way, and horizontal segment is provided with needle tray 309, after installation, it is ensured that vertically prick in the process that vent needle 301 moves up and down through needle tray 309；Guide runner 308 one end is arranged on guided way, and the other end connects with the cylinder axis of vertical cylinder 302；The direction of motion of restriction cylinder axis, it is ensured that guide runner 308 drives cylinder axis along vertically doing vertical motion to guided way.It is vertically directed seat 307 to be arranged on the fixing seat 305 of cylinder.
As shown in Figure 4, Figure 5, Figure 6 and Figure 7, level bundle hole system 2 includes slide unit assembly, mobile cylinder assembly.
nullThe effect of slide unit assembly is the adjustment completing distance in pricking hole process，It it is the whole bundle hole very important part of system，Including slide unit seat board 201、Motor 202、Turn-screw 203 and support slide unit 204，Slide unit seat board 201 is the support section of whole slide unit assembly，Motor 202、Turn-screw 203、Support slide unit 204 parts such as grade and be respectively positioned on the top of slide unit seat board 201，It is fixedly mounted on bottom it on operating board 1 upper surface，Motor output shaft 213 connects turn-screw 203，Support slide unit 204 and be arranged on slide unit seat board 201 upper surface，Support slide unit 204 and there is the lead screw hole 205 in its transverse width direction through，The axle of turn-screw 203 is installed a forward block 220，The two threaded engagement，Forward block 220 connects with the side end face supporting slide unit 204，Turn-screw 203 traverse lead screw hole 205，The rotation rotating drive turn-screw 203 of motor 202，The rotation of turn-screw 203 makes forward block 214 along turn-screw 203 side-to-side movement，The forward block 220 being arranged on turn-screw 203 is made to promote support slide unit 204 to move.
Mobile cylinder assembly includes level and pricks vent needle 206, horizontal air cylinder 207；Horizontal air cylinder 207 is arranged on support slide unit 204 through horizontal air cylinder seat 208, and level is pricked vent needle 206 and is arranged on horizontal air cylinder expansion link through needle stand 209.The motion supporting slide unit 204 will drive the motion of mobile cylinder assembly, thus the level that adjusts pricks the spacing between vent needle 206 and clothing to be processed.
Identical with the principle vertically pricking hole system, if the direction of motion that level pricks vent needle 206 produces cheap, also result in the skew pricking hole site.In order to ensure that level pricks the direction of motion of vent needle 301, level is pricked hole system and is also included horizontal location guider, specifically include horizontally-guided seat 210 and guide runner 211, horizontally-guided seat 210 includes one section of " L " type pedestal, the vertical section sidewall of " L " type pedestal is provided with guided way, and horizontal segment is provided with needle tray 212；Guide runner 211 one end is arranged on guided way, and one end connects with horizontal gas cylinder shaft；Level pricks vent needle traverse needle tray 212.Horizontally-guided seat 210 is arranged on horizontal air cylinder seat 208.
If the direction of motion of slide unit assembly produces skew, will cause that the direction of motion that level pricks vent needle 206 produces skew.Slide unit assembly also includes bilateral limit assembly: first member plate 214, right end plate 215 and slide rail axle I216 and slide rail axle II217, first member plate 214 and right end plate 215 are provided with three through holes matched: respectively slide rail axle I hole 218, lead screw hole and slide rail axle II hole 219, support and slide unit 204 is also additionally provided with slide rail axle I hole and slide rail axle II hole accordingly；First member plate 214 and right end plate 215 are installed on slide unit seat board 201, are positioned at the both sides supporting slide unit 204；Slide rail axle I216, turn-screw 203 and slide rail axle II217 sequentially pass through first member plate 214, support corresponding through hole in slide unit 204 and right end plate 215.Being positioned by axis hole, slide rail axle I216, slide rail axle II217 and turn-screw 203 are jointly spacing, it is to avoid the motion supporting slide unit 204 is cheap.
As shown in Figure 8 and Figure 9, positioner 6 is used to the clothing cloths such as placement collar to be processed, coat-sleeve, fixes, including one, the Mobile base 601 being connected with horizontal air cylinder seat, therefore, during moving assembly motion, positioner 6 also will move with, and Mobile base 601 has location division 602 one section prominent；Location division 602 is positioned at level and pricks the dead ahead of vent needle 206, and it pricks the end face of side of vent needle 206 towards level is prick the vertical end face that the axial section of vent needle 206 is vertical with level, and level pricks vent needle 206 when travelling forward, can with this end contact of location division 602.
In the present embodiment, the level vertically pricking hole system 3 is arranged on slide unit seat board 201 to fixing seat 303 by installing plate 7.
In order to realize the function of automatic ranging, roll adjustment, this system also includes data collecting system, MES system, control system.Data collecting system includes reader device, for the release read on label for clothing and be delivered to MES system.MES system searches the data message that release is corresponding in data base, is delivered to control system, generates control signal.Operating board 1 upper surface arranges display terminal, receives the data message of MES system feedack card.Motor 202, horizontal air cylinder 207 and vertical cylinder 302 all accept the control signal of control system.
During work, it is equipped with an information in radio frequency card for every cloth to be processed, information in radio frequency card record machining information, including: prick hole site information.
Lead target location to be processed as example with collar, it is necessary to complete to prick three hole operations, namely need the sewing position at neck mark length direction two ends, location and midpoint.Sewing personnel take cloth to be processed, and by reader device brush information in radio frequency card, owing to different neck target length is different, release records each location information treating sewing neck target bilateral.
Adding man-hour, sewing personnel, by collar doubling to be processed, form one " U " type, by " U " jacket on location division 602, pinch " U " type opening part, make collar be stuck in location division 602 place.After Card Reader terminates, according to the range information read, generate control signal, control motor 202 rotating cycle, motor output shaft 213 drives turn-screw 203 to rotate, and makes forward block 220 drive and supports slide unit 204 side-to-side movement, thus adjusting location division 602 and the spacing vertically pricked between hole system 3.After adjusting position, controlling system start-up level and prick hole system 2 and vertically prick hole inflator 3, horizontal air cylinder 207 and vertical cylinder 302 start, and level pricks vent needle 206 and vertical vent needle 301 of pricking pricks hole.Wherein, what level bundle vent needle 206 was pricked is single hole, vertically pricks vent needle 301 and is pricked the through hole into the vertical side of through " U " type two, it is achieved once-through operation, pricks three holes.Adopt robotic operations can ensure to prick uniformly hole effect, if bundle hole effect is undesirable individually, can manually carry out manual ream operation.
Installing a rule 603 on Mobile base 601, rule 603 is oriented parallel to the direction of the cylinder rod of horizontal air cylinder 207.Rule is used for human assistance ranging localization, and whether artificial judgment motor 202, turn-screw 203, the roll adjustment supporting slide unit 204 and location be accurate.
Embodiment 2
Design for simplied system structure, it is possible to omit vertically oriented guider and the structure of horizontal location guider.The structure of this embodiment is as shown in Figure 10 and Figure 11.
Claims (8)
1. automatic distance-adjusting pricks hole system, including operating board, and is arranged on the bundle hole system on operating board end face, and described bundle hole system includes level and pricks hole system, vertically bundle hole system and positioner；It is characterized in that: also include data collecting system, MES system, control system；
Described vertical bundle hole system is fixedly mounted on operating board end face, including vertically pricking vent needle, vertical cylinder, level to firm banking and vertically to fixing seat；Vertically being arranged on level on firm banking to fixing seat, vertical cylinder is vertically installed at vertically on fixing seat, vertically pricking vent needle and be arranged on vertical Telescopic-cylinder bar through needle stand through the fixing seat of cylinder；
Described level is pricked hole system and is included slide unit assembly, mobile cylinder assembly；Described slide unit assembly includes slide unit seat board, motor, turn-screw and support slide unit, it is fixedly mounted on operating board upper surface bottom slide unit seat board, motor output shaft connects turn-screw, described support slide unit is overlapped on slide unit seat board upper surface, support slide unit and there is the lead screw hole in its transverse width direction through, the axle of turn-screw is installed a forward block, the two threaded engagement, forward block connects with the side end face supporting slide unit, turn-screw traverse lead screw hole；Described mobile cylinder assembly includes level and pricks vent needle, horizontal air cylinder；Horizontal air cylinder is arranged on support slide unit through horizontal air cylinder seat, and level is pricked vent needle and is arranged on horizontal air cylinder expansion link through needle stand；
Described positioner includes one and fixes, with horizontal air cylinder seat, the Mobile base being connected, and Mobile base has location division one section prominent；Described position point pricks the dead ahead of vent needle in level, and it pricks the end face of side of vent needle towards level is prick the vertical end face that the axial section of vent needle is vertical with level；
Described data collecting system includes reader device, for reading on clothing release information and being delivered to MES system；
MES system searches the data message that release is corresponding in data base, is delivered to control system, generates control signal；
Described motor, horizontal air cylinder and vertical cylinder all accept the control signal of control system.
2. automatic distance-adjusting as claimed in claim 1 pricks hole system, it is characterized in that: described vertical bundle hole system also includes being vertically directed seat and guide runner, being vertically directed seat and include one section of " L " type pedestal, the vertical section sidewall of described " L " type pedestal is provided with guided way, and horizontal segment is provided with needle tray；Guide runner one end is arranged on guided way, and one end connects with vertical cylinder axis；Vertically prick vent needle traverse needle tray.
3. automatic distance-adjusting as claimed in claim 2 pricks hole system, it is characterised in that: described in be vertically directed seat and be arranged on the fixing seat of cylinder.
4. automatic distance-adjusting as claimed in claim 1 pricks hole system, it is characterized in that: described level is pricked hole system and also included horizontally-guided seat and guide runner, horizontally-guided seat includes one section of " L " type pedestal, and the vertical section sidewall of described " L " type pedestal is provided with guided way, and horizontal segment is provided with needle tray；Guide runner one end is arranged on guided way, and one end connects with horizontal gas cylinder shaft；Level pricks vent needle traverse needle tray.
5. automatic distance-adjusting as claimed in claim 4 pricks hole system, it is characterised in that: described horizontally-guided seat is arranged on horizontal air cylinder seat.
6. automatic distance-adjusting as claimed in claim 1 pricks hole system, it is characterized in that: described slide unit assembly also includes first member plate, right end plate and slide rail axle I and slide rail axle II, described first member plate and right end plate are provided with three through holes matched: slide rail axle I hole, lead screw hole and slide rail axle II hole, support and slide unit is also additionally provided with slide rail axle I hole and slide rail axle II hole accordingly；First member plate and right end plate are installed on slide unit seat board, are positioned at the both sides supporting slide unit；Slide rail axle I, turn-screw and slide rail axle II sequentially pass through first member plate, support corresponding through hole in slide unit and right end plate.
7. automatic distance-adjusting as claimed in claim 1 pricks hole system, it is characterised in that: also include display terminal, be arranged at operating board upper surface, receive the data message of MES system feedack card.
8. automatic distance-adjusting as claimed in claim 1 pricks hole system, it is characterised in that: installing a rule on described Mobile base, rule is oriented parallel to the direction of horizontal air cylinder cylinder rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620171655.XU CN205390453U (en) | 2016-03-07 | 2016-03-07 | Automatic hole system is pricked to roll adjustment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620171655.XU CN205390453U (en) | 2016-03-07 | 2016-03-07 | Automatic hole system is pricked to roll adjustment |
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| Publication Number | Publication Date |
|---|---|
| CN205390453U true CN205390453U (en) | 2016-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620171655.XU Active CN205390453U (en) | 2016-03-07 | 2016-03-07 | Automatic hole system is pricked to roll adjustment |
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| CN (1) | CN205390453U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105661723A (en) * | 2016-03-07 | 2016-06-15 | 青岛酷特智能股份有限公司 | Puncturing system with automatic gap adjusting function |
-
2016
- 2016-03-07 CN CN201620171655.XU patent/CN205390453U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105661723A (en) * | 2016-03-07 | 2016-06-15 | 青岛酷特智能股份有限公司 | Puncturing system with automatic gap adjusting function |
| CN105661723B (en) * | 2016-03-07 | 2017-03-08 | 青岛酷特智能股份有限公司 | Automatic distance-adjusting pricks hole system |
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