CN205390285U - Novel quality inspection system - Google Patents
Novel quality inspection system Download PDFInfo
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- CN205390285U CN205390285U CN201620152162.1U CN201620152162U CN205390285U CN 205390285 U CN205390285 U CN 205390285U CN 201620152162 U CN201620152162 U CN 201620152162U CN 205390285 U CN205390285 U CN 205390285U
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Abstract
The utility model provides a novel quality inspection system, man -machine display element, IPC unit and quality control IO unit including the communication connection, the quality control IO unit includes data acquisition module and data control module, data acquisition module including be used for with IPC unit signal connection's input interface and fault detector, data control module including be used for with IPC unit signal connection's output interface and use and reject an unqualified cigarette goods rejection ware, the goods rejection ware passes through the output interface with IPC cell data signals connects, fault detector passes through the input interface with IPC cell data signals connects. The utility model discloses a novel quality inspection system reliability, stability height, data all adopt numerical form in the transmission course, improved the interference killing feature of system greatly to use IPC to control entire system, adopted the quality control IO unit to make that entire system's ten minutes is terse.
Description
【Technical field】
This utility model relates to tobacco business bar cigarette appearance detecting device field, is specifically related to a kind of novel quality detecting system.
【Background technology】
In the production process of Medicated cigarette, the data such as the quality of cigarette, bear, gas leakage, air permeability, cigarette outward appearance are all very important technic indexs in cigarette production process, and these indexs decide the grade of cigarette.Particularly currently, development along with tobacco equipment, cigarette factory production capacity has met present stage demand, the raising of consumer's lifting to cigarette degree of understanding and troxerutine tabtets, the quality of cigarette just seems more and more important, decides the quality of a Nicotiana tabacum L. brand, how to improve the index of correlation of cigarette quality in process of production and quality, just seem particularly significant, become the direction of each cigar mill next step equipment and technology development.
It is all adopt the mode from researching and developing circuit board to realize that existing cigarette quality controls the current cigarette machine of device, and mentality of designing is multifarious, various, the interchangeability extreme difference of equipment, and the maintenance of cigarette plant is caused inconvenience very.These equipment are mostly adopt technology decades ago to realize, backward in technique, poor stability, fault rate is high, function singleness, can not meet the requirement of cigarette high-speed production, causing cigarette quality fluctuation big, the leakage of defective cigarette is picked rate and picks rate height by mistake, particularly Cigarette air leakage detection, source of the gas poor stability, often wrong picks, leaks and the phenomenon such as pick and occur.
Therefore, it is necessary to provide a kind of novel quality detecting system.
【Utility model content】
The purpose of this utility model is in that to provide a kind of novel quality detecting system.
The technical solution of the utility model is as follows:
A kind of novel quality detecting system, including the man-machine display unit that communication connects, IPC unit and quality control I/O-unit, described quality control I/O-unit includes data acquisition module and data control block, described data acquisition module includes the input interface for being connected and tracer with described IPC cell signal, described data control block include the output interface for being connected with described IPC cell signal and with weed out defective cigarette goods rejection device, described goods rejection device is connected with described IPC cell data signal by described output interface, described tracer is connected with described IPC cell data signal by described input interface.
Preferably, described data acquisition module also includes signal processor, and described tracer sends sensor signal and by described signal processor and described input interface data cube computation.
Preferably, also including statistical module, described statistical module is for adding up the data of defective cigarette.
Preferably, described data control block also includes SE encoder, applies the described SE code device signal benchmark as quality testing.
Preferably, also including the self diagnosis module being connected with described man-machine display cell signal, described self diagnosis module is for detecting the duty of described quality control I/O-unit and being shown by described man-machine display unit.
Preferably, described man-machine display unit includes condenser type liquid crystal display screen.
Novel quality detecting system of the present utility model has the advantages that
1, reliability, stability are high
Data all adopt the form of numeral in transmitting procedure, substantially increase the capacity of resisting disturbance of system.
2, electrical control system structure is simple, opening is good, be easy to upgrading
Owing to employing IPC to control whole system, quality control I/O-unit is adopted to make whole system very terse.
3, detection speed is fast, precision is high, capacity of resisting disturbance is strong, real-time
Take full advantage of computer computing capability at a high speed, employ the I/O module with high-speed sampling function, make the data acquisition that each cigarette can be carried out up to a hundred times by system, in the middle of these market demands to apparatus control or quality control system, allow for the quality to cigarette and control more accurate.
4, ease for maintenance
Owing to have employed input and output terminal and the industrial computer of standard, the hardware only detection part of oneself exploitation processing module to sensor signal, so user quickly can judge the place of problem from the display lamp input and output terminal and man machine interface, and easily problematic portion is safeguarded.
5, powerful self diagnosis, defencive function
The I/O terminal module great majority used in system all have state self-diagnostic function, the state of these mode bits can be read out easily by systems soft ware, coordinate the accident analysis ability of upper system again, it is possible to be diagnosed to be the system failure easily and fast, accurately, and send aobvious.These I/O terminal modules all have output short circuit protection function, will not cause, because of the fault of ancillary equipment, the loss that system is bigger.
6, expansibility
Along with the development of industrial technology, cigarette machine each several part is more and more intelligent, increases corresponding detection function relatively easy, only need to increase sensor, and data acquisition process can have the IPC that operation processing function is powerful to complete.Be conducive to the data acquisition of whole workshop control panel.
【Accompanying drawing explanation】
Fig. 1 is structured flowchart of the present utility model.
【Detailed description of the invention】
Below in conjunction with drawings and embodiments, the utility model is described in further detail.
Referring to Fig. 1, this utility model provides a kind of novel quality detecting system 100, including man-machine display unit 3, IPC unit 2 and quality control I/O-unit 1 that communication connects.
Described quality control IO1 unit includes data acquisition module 11 and data control block 12.
Described data acquisition module 11 includes input interface 111, tracer 112 and the signal processor 113 for being connected with described IPC unit 2 signal, and described tracer 112 sends sensor signal and by described signal processor 113 and described input interface 111 data cube computation.
Described tracer 112 realizes the fault detects such as Cigarette air leakage, bear, hungry and profile.The zeroing of the signals such as bear, gas leakage and gain are also all adjust in man-machine display unit 3, it is only necessary to being simply input numerical value, signal just can be adjusted to the suitable size of needs.
Described data control block 12 include the output interface 121 for being connected with described IPC unit 2 signal, with weed out defective cigarette goods rejection device 122 and SE encoder 123, described goods rejection device 122 is connected with described IPC unit 2 data signal by described output interface 121, applies described SE encoder 123 signal benchmark as quality testing.
Utilizing SE encoder 123 signal as the reference clock of quality testing, adopt relative phase control method, before abandoning, all of mechanical phase adjusts mode, all of phase place adjustment all on interface by moving to left, having moved to right.
Described goods rejection device 122 realizes the high speed to waste product and rejects, and further nominal, hungry, gas leakage, OTIS detection etc. individually control, and rejecting can individually switch.
Preferably, also including statistical module 4 and the self diagnosis module 5 being connected with described man-machine display unit 3 signal, described statistical module 4 is for adding up the data of defective cigarette.Described self diagnosis module 5 is for detecting the duty of described quality control I/O-unit 1 and being shown by described man-machine display unit 3.Further, described man-machine display unit 3 includes condenser type liquid crystal display screen.
The waveform of all detections can be shown on man-machine display unit 3 intuitively, and user can not use oscillograph can observe the signal waveforms that cigarette detects fast and accurately, greatly facilitates user and uses.
Using and adjusting of all of detection function can process in man-machine display unit 3, and the setting respectively detected all individually carries out, and can individually adjust, it is possible to more convenient user uses
In another kind of embodiment, also including second control system, described second control system is PLC quality control system, after detecting through described IPC unit 2, then cigarette carries out secondary detection and control, it is achieved repeated detection, to realize accuracy of detection.
Described novel quality detecting system 100 is based on embedded IP C, in conjunction with the analog I/O module of some standards on market, it is adaptable to Medicated cigarette unit quality control system and quality detecting system.Wherein hardware uses IPC to run program, control system, use the analog I/O module of some standards to gather signal；Software section then completely all performs in IPC.System after having designed can complete the cigarette quality of current Medicated cigarette unit and control function.
Above-described is only embodiment of the present utility model, it should be noted here that for the person of ordinary skill of the art, under the premise creating design without departing from this utility model, it is also possible to make improvement, but these belong to protection domain of the present utility model.
Claims (6)
1. a novel quality detecting system, it is characterized in that: include the man-machine display unit that communication connects, IPC unit and quality control I/O-unit, described quality control I/O-unit includes data acquisition module and data control block, described data acquisition module includes the input interface for being connected and tracer with described IPC cell signal, described data control block include the output interface for being connected with described IPC cell signal and with weed out defective cigarette goods rejection device, described goods rejection device is connected with described IPC cell data signal by described output interface, described tracer is connected with described IPC cell data signal by described input interface.
2. novel quality detecting system according to claim 1, it is characterised in that: described data acquisition module also includes signal processor, and described tracer sends sensor signal and by described signal processor and described input interface data cube computation.
3. novel quality detecting system according to claim 1, it is characterised in that: also including statistical module, described statistical module is for adding up the data of defective cigarette.
4. novel quality detecting system according to claim 1, it is characterised in that: described data control block also includes SE encoder, applies the described SE code device signal benchmark as quality testing.
5. novel quality detecting system according to claim 1, it is characterized in that: also include the self diagnosis module being connected with described man-machine display cell signal, described self diagnosis module is for detecting the duty of described quality control I/O-unit and being shown by described man-machine display unit.
6. novel quality detecting system according to claim 1, it is characterised in that: described man-machine display unit includes condenser type liquid crystal display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152162.1U CN205390285U (en) | 2016-02-29 | 2016-02-29 | Novel quality inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152162.1U CN205390285U (en) | 2016-02-29 | 2016-02-29 | Novel quality inspection system |
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| CN205390285U true CN205390285U (en) | 2016-07-27 |
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| CN201620152162.1U Active CN205390285U (en) | 2016-02-29 | 2016-02-29 | Novel quality inspection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110680001A (en) * | 2019-09-19 | 2020-01-14 | 河南中烟工业有限责任公司 | Cigarette suction resistance and dilution degree detection system and detection method |
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2016
- 2016-02-29 CN CN201620152162.1U patent/CN205390285U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110680001A (en) * | 2019-09-19 | 2020-01-14 | 河南中烟工业有限责任公司 | Cigarette suction resistance and dilution degree detection system and detection method |
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