Detailed description of the invention
See shown in Fig. 1~3, the assay device of this utility model wind turbine gearbox, gear-box 5 is tried with accompanying including wind turbine gearbox 3, also there is simulation cabin 4, changes in temperature equipment, ventilation duct, cabin atmosphere temperature sensor and the data acquisition unit made with temperature insulating material, simulation cabin 4 covers on wind turbine gearbox 3, the ambient temperature under each operating mode when providing required wind turbine gearbox 3 to test by simulating cabin 4.As shown in Figure 3, this simulation cabin can be rectangle, may be used without other shape, the two ends in simulation cabin 4 are provided with the first through hole 4-1 and the second through hole 4-2, the power shaft of wind turbine gearbox 3 passes the first through hole 4-1 and is connected with the output shaft accompanying examination gear-box 5, see Fig. 1, shown in 2, the output shaft of wind turbine gearbox 3 of the present utility model is connected with shaft coupling 2 after passing the second through hole 4-2, it is connected with loading motor 1 again through shaft coupling 2, and accompany the power shaft of examination gear-box 5 to be connected with drive motor 6, equally, the power shaft accompanying examination gear-box 5 is connected with drive motor 6 by shaft coupling 2.
This utility model is provided with changes in temperature equipment (depending on not going out in figure) outside simulation cabin 4, this changes in temperature equipment adopts existing equipment, it is provided with ventilation duct between changes in temperature equipment and simulation cabin 4, by changes in temperature equipment and ventilation duct, cold-hot wind is imported in simulation cabin 4, make simulation cabin 4 test at the temperature set.
Multiple cabin atmosphere temperature sensors are arranged in the inwall surrounding in simulation cabin 4 by this utility model, may be provided at the corner in simulation cabin 4, simulate the temperature in cabin 4 by multiple cabin atmosphere temperature sensor collections, under the ambient temperature set, carry out every test.This utility model is at the vent 4-3 at simulation top, cabin 4, and vent 4-3 communicates with the air outlet of radiator, and this utility model is provided with gear case cooling fan (depending on not going out in figure) at vent 4-3 place.
nullThis utility model is provided with the temperature sensor for measuring bearing temperature at the bearing block installing hole place that the bearing outer ring of wind turbine gearbox 3 is corresponding,And the oil temperature sensor for measuring oil sump temperature is installed in the oil sump of wind turbine gearbox 3,Wind turbine gearbox 3 is provided with at lubricating oil inlet place for measuring lubricating oil inlet pressure oil pressure sensor,Data acquisition unit and cabin atmosphere temperature sensor、Oil temperature sensor and bearing temperature sensor and lubricating oil inlet pressure transducer connect,The data acquisition unit being connected with each sensor is for receiving the oil temperature sensor on wind turbine gearbox 3、Bearing temperature sensor、The data that lubricating oil inlet pressure transducer and environment temperature sensor gather,This data acquisition unit carries out real time record with the frequency of 1Hz,Simulation cabin temperature is recorded by environment temperature sensor,And by changes in temperature equipment, simulation cabin 4 is reached to set the temperature of test,According to test requirements document,Data acquisition unit gathers oil temperature、Bearing temperature and lubricating oil inlet pressure,Real time record.
When adopting this utility model wind turbine gearbox assay device that wind turbine gearbox is tested, according to the following steps.
(1), wind turbine gearbox 3 is arranged in the simulation cabin 4 of thermal insulation, it is provided with the first through hole 4-1 and the second through hole 4-2 at the two ends in simulation cabin 4, the input of wind turbine gearbox 3 pass the first through hole 4-1 with accompany examination gear-box 5 outlet side be connected, outlet side passes the second through hole 4-2 and is connected with loading motor 1, and accompany the input side of examination gear-box 5 to be connected with drive motor 6, by wind turbine gearbox 3 with accompany and try gear-box 5 and be connected to back-to-back on bracket loading test platform.
, radiator be arranged on above wind turbine gearbox 3, and the vent 4-3 on the air outlet alignment simulation top, cabin 4 of radiator, for radiator and simulation cabin 4 external heat exchange, it is ensured that radiator can carry out heat exchange with simulation nacelle exterior.
(3), it is provided externally with changes in temperature equipment in simulation cabin 4, and changes in temperature equipment communicates by airduct is internal with simulation cabin 4, internal for heating or cooling s imulation cabin 4, exportable hot blast or cold wind as required, and special airduct is set by internal to hot blast or cold wind importing simulation cabin 4, to the internal realization heating in simulation cabin 4 or refrigeration.
This utility model is provided with the bearing temperature sensor for measurement axis bearing outer-ring temperature at the bearing block installing hole place that each bearing outer ring of wind turbine gearbox 3 is corresponding, oil temperature sensor for measuring oil sump temperature is installed in the oil sump of wind turbine gearbox 3, wind turbine gearbox 3 is provided with for measuring lubricating oil inlet pressure oil pressure sensor at lubricating oil inlet place, multiple cabin temperature sensor for gathering simulation cabin interior environment temperature is installed in simulation cabin 4, cabin temperature sensor can be arranged on the inwall surrounding in simulation cabin 4, the temperature in cabin 4 is simulated by multiple cabin temperature sensor collections.
(4), start changes in temperature equipment, simulation cabin ambient temperature is incremented by successively from-30 DEG C and is preheated to 40 DEG C, simulation cabin ambient temperature is incremented by from-30 DEG C by every 1~5 DEG C and is preheated to 40 DEG C by this changes in temperature equipment successively, simulation cabin ambient temperature can be incremented by from-30 DEG C by every 5 DEG C and is preheated to 40 DEG C by this utility model changes in temperature equipment successively, maybe by every 1 DEG C simulation cabin ambient temperature can be incremented by successively from-30 DEG C and be preheated to 40 DEG C, also maybe can by every 2.5 DEG C or by every 4 DEG C simulation cabin ambient temperature is incremented by successively from-30 DEG C and is preheated to 40 DEG C, cabin temperature sensor collection simulation cabin interior environment temperature reaches set NiCabin atmosphere temperature X under individual operating modei, this i=1 ... n, opens drive motor and loading motor, allows wind turbine gearbox run under rated speed and nominal load respectively and reach temperature equilibrium.This utility model wind turbine gearbox runs 1h continuously, under any one operating mode, and the bearing temperature A of wind turbine gearboxiWith oil sump temperature BiIn 5min, fluctuation range is to reach the criterion of hygral equilibrium less than 0.5 DEG C, otherwise extends the operation time until temperature reaches balance.
At the simulation cabin ambient temperature X of each correspondence after data acquisition unit record hygral equilibriumiUnder, the bearing temperature A of each measuring point of wind turbine gearboxi, oil sump temperature BiAnd lubricating oil inlet pressure CiWherein this i=1 ... n, when under all operating modes the oil sump temperature of wind turbine gearbox be respectively less than 85 DEG C, bearing temperature be respectively less than 95 DEG C and when lubricating oil inlet pressure is all higher than 0.5bar, judge that wind turbine gearbox temperature performance is qualified, and enter next step data analysis, otherwise, terminate test, test from new wind turbine gearbox of changing.
This utility model can according to the requirement in GB/T19073 " wind-driven generator group wheel box ", oil sump maximum temperature must not be higher than 85 DEG C, bearing outer ring temperature must not exceed 95 DEG C, whether wind turbine gearbox 3 running temperature under arbitrary ambient temperature meets requirement, only judging wind turbine gearbox 3 pass the test under all ambient temperatures, data below statistical analysis just can be proceeded.When oil sump temperature, bearing temperature and lubricating oil inlet pressure any one go beyond the scope, then termination test.
(5), adopt method of least square to bearing temperature AiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, and set up this model wind turbine gearbox qualification determination standard of the bearing temperature A of delivery test: a under varying environment temperature X1X+a2-ΔA<A<a1X+a2+ΔA。
Wherein:
And Δ A is bearing temperature determinating area scope, desirable Δ A is 0~5 DEG C, and this Δ A can be 1~4 DEG C, if Δ A is 2 DEG C or 3 DEG C etc..
Adopt method of least square to oil sump temperature BiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, set up this model wind turbine gearbox qualification determination standard of the oil sump temperature B of delivery test: b under varying environment temperature X1X+b2-ΔB<B<b1X+b2+ Δ B,
Wherein:
And Δ B is oil sump temperature determinating area scope, desirable Δ B is 0~5 DEG C, and this Δ B can be 1~4 DEG C, such as Δ B2 DEG C or 3 DEG C etc..
Adopt method of least square to lubricating oil inlet pressure CiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, setting up this model wind turbine gearbox qualification determination standard of the lubricating oil inlet pressure C of delivery test under varying environment temperature X is: c1X+c2-ΔC<C<c1X+c2+ΔC。
And Δ C is lubricating oil inlet pressure determinating area scope, desirable Δ C is 0~0.5bar, if this Δ C can be 0.1~0.4bar, if this Δ C can be 0.2bar or 0.3bar etc..
The wind turbine gearbox of model one is tested by this utility model.The wind turbine gearbox 3 of this model one is arranged in the simulation cabin 4 of thermal insulation, the input of the wind turbine gearbox 3 of model one passes the first through hole 4-1 and is connected with the outlet side accompanying examination gear-box 5, outlet side passes the second through hole 4-2 and is connected with loading motor 1, the input side accompanying examination gear-box 5 is connected with drive motor 6, by the wind turbine gearbox 3 of model one with accompany examination gear-box 5 to be connected to back-to-back on bracket loading test platform, and at the bearing block installing hole place that each bearing outer ring of wind turbine gearbox 3 of model one is corresponding, bearing temperature sensor is installed, oil temperature sensor is installed in oil sump, oil pressure sensor is installed at lubricating oil inlet place, by the 15 kinds of operating mode N seti, i.e. Ni(i=1 ... 15), will simulation cabin ambient temperature Xi, it is incremented by successively by every 5 DEG C, is incremented by successively from-30 DEG C by cabin atmosphere temperature and is preheated to 40 DEG C, make wind turbine gearbox 3 run under rated speed and nominal load to hygral equilibrium, the bearing temperature A of the wind turbine gearbox 3 that record is correspondingi, oil sump temperature BiAnd lubricating oil inlet pressure Ci, this i=1 ... 15, concrete measurement data is shown in Table 1.
Table 1
Adopt method of least square to bearing temperature AiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, set up the wind turbine gearbox qualification determination standard of the bearing temperature A of delivery test: a under varying environment temperature X of this model one1X+a2-ΔA<A<a1X+a2+ Δ A,
The a calculated1And a2:
The two linear relation that matching obtains is: A=0.36X+59.533 (-30 DEG C≤X≤40 DEG C), and take Δ A=5 DEG C, the wind turbine gearbox qualification determination standard that delivery test bearing temperature is tested at different ambient temperatures in batches setting up this model one is: 0.36X+59.533-5 < A < 0.36X+59.533+5, namely 0.36X+54.533 < A < 0.36X+64.533.
Fig. 4 is the bearing temperature A drawn according to this relational expression qualified regional extent of judgement tested under varying environment temperature X, only just can determine that this corner is qualified when the bearing temperature of actual measurement is positioned at shadow region area, is otherwise defective.
Adopt method of least square to oil sump temperature BiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, set up the wind turbine gearbox 3 qualification determination standard of the oil sump temperature B of delivery test: b under varying environment temperature X of this model one1X+b2-ΔB<B<b1X+b2+ Δ B,
The b calculated1And b2:
The two linear relation that matching obtains is: B=0.26X+49.496 (-30 DEG C≤X≤40 DEG C), take Δ B=5 DEG C, the electrical gearbox qualification determination standard that delivery test oil sump temperature B tests under varying environment temperature X in batches setting up this model one is: 0.26X+49.496-5 < B < 0.26X+49.496+5, namely 0.26X+44.496 < B < 0.26X+54.496.
Fig. 5 is the qualified regional extent of judgement that the oil sump temperature drawn according to this relational expression is tested at different ambient temperatures, only just can determine that this corner is qualified when the oil sump temperature of actual measurement is positioned at shadow region area, is otherwise defective.
Adopt method of least square to lubricating oil inlet pressure CiWith simulation cabin ambient temperature XiDiscrete test data carry out fitting a straight line, the wind turbine gearbox 3 qualification determination standard of the lubricating oil inlet pressure C of delivery test under varying environment temperature X setting up this model one is: c1X+c2-ΔC<C<c1X+c2+ Δ C,
Calculated c1And c2:
The two linear relation that matching obtains is: C=-0.0314X+3.05 (-30 DEG C≤X≤40 DEG C), take Δ C=0.3bar, the wind turbine gearbox qualification determination standard that delivery test lubricating oil inlet pressure C tests under varying environment temperature X in batches setting up this model one is :-0.0314X+3.05-0.3 < C <-0.0314X+3.05+0.3, namely-0.0314X+2.75 < C <-0.0314X+3.35.
Fig. 6 is the qualified regional extent of judgement that the lubricating oil inlet pressure drawn according to this relational expression is tested at different ambient temperatures, only just can determine that this corner is qualified when the lubricating oil inlet pressure of actual measurement is positioned at shadow region area, is otherwise defective.
This utility model by being simulated the test of cabin atmosphere temperature simulation to the wind turbine gearbox of model one, and the criterion establishing the wind turbine gearbox bearing temperature A of this model is: 0.36X+54.533 < A < 0.36X+64.533, the criterion of oil sump temperature B is: 0.26X+44.496 < B < 0.26X+54.496, and the criterion of lubricating oil inlet pressure C is :-0.0314X+2.75 < C <-0.0314X+3.35.
nullThe 5 typhoon electrical gearboxes that the wind turbine gearbox of model one is produced in batches have carried out the delivery test of routine,And ambient temperature is workshop temperature,Respectively each for this model wind turbine gearbox is arranged on testing stand,It is connected back-to-back with accompanying examination gear-box,Bearing temperature sensor is installed at the bearing block installing hole place corresponding at the bearing outer ring of each wind turbine gearbox of this model、Oil temperature sensor is installed in oil sump、Oil pressure sensor is installed at lubricating oil inlet place,Pass through bearing temperature sensor、Each oil temperature sensor and oil pressure sensor,Measure when each wind turbine gearbox runs to hygral equilibrium under rated speed and nominal torque,The concrete data measured are shown in Table 2,The bearing temperature being wherein numbered the wind turbine gearbox of No. 4 is unsatisfactory for above-mentioned criterion,Temperature drift,Therefore, it is determined that its delivery test is defective,All the other 4 typhoon electrical gearboxes meet and judge requirement.It can thus be seen that although this 5 typhoon electrical gearbox measured value is all within the GB/T19073 requirement specified, as only judged that whether delivery test is qualified according to the regulation of GB/T19073, the abnormal problem of these No. 4 wind turbine gearboxes is effectively to identify.Table 2
Pilot project |
No. 1 |
No. 2 |
No. 3 |
No. 4 |
No. 5 |
Ambient temperature (DEG C) |
17.5 |
8 |
21 |
14 |
25 |
Bearing temperature (DEG C) |
63.5 |
60.2 |
65.8 |
71.2 |
71.8 |
Oil sump temperature (DEG C) |
53.4 |
49.6 |
55.5 |
52.9 |
58.9 |
Inlet pressure (bar) |
2.45 |
2.71 |
2.31 |
2.56 |
2.14 |
Conclusion |
Qualified |
Qualified |
Qualified |
Defective |
Qualified |
Wind turbine gearbox is made and being judged accurately by energy fast and easy.