CN205377472U - Brushless motor's outer wound -rotor type stator towards piece and stator core - Google Patents
Brushless motor's outer wound -rotor type stator towards piece and stator core Download PDFInfo
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- CN205377472U CN205377472U CN201620029997.8U CN201620029997U CN205377472U CN 205377472 U CN205377472 U CN 205377472U CN 201620029997 U CN201620029997 U CN 201620029997U CN 205377472 U CN205377472 U CN 205377472U
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- 238000004080 punching Methods 0.000 claims description 48
- 241000397426 Centroberyx lineatus Species 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 description 22
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种无刷电机的外绕线式定子冲片及定子铁芯,属于电机加工制造领域。 The utility model relates to an outer winding stator punch and a stator iron core of a brushless motor, belonging to the field of motor processing and manufacturing.
背景技术 Background technique
电机的静止部分被称为定子,其组成部分主要包括定子铁芯、定子绕组、机座等部分。定子铁芯作为电机磁路的一部分,并在其上放置定子绕组,定子铁芯由若干形状相同的硅钢片叠压而成。 The static part of the motor is called the stator, and its components mainly include stator core, stator winding, machine base and other parts. The stator core is a part of the magnetic circuit of the motor, and the stator winding is placed on it. The stator core is formed by laminating several silicon steel sheets of the same shape.
传统的配合内转子使用的定子冲片的齿部均向圆心内部伸展设置,在定子齿部上绕线时一般采用内绕式绕线机,将绕线机放置于定子铁芯的内部,该绕线方式存在绕线速度慢、绕线困难的问题,所使用的内绕线机精度高,成本高。 The teeth of the traditional stator punch used with the inner rotor are all extended to the center of the circle. When winding on the stator teeth, an inner winding winding machine is generally used, and the winding machine is placed inside the stator core. The winding method has the problems of slow winding speed and difficult winding, and the inner winding machine used has high precision and high cost.
实用新型内容 Utility model content
基于上述存在的不足,本实用新型提供一种无刷电机的外绕线式定子冲片,可采用外部绕线方式作业,绕线效率高,成本低廉。 Based on the above-mentioned shortcomings, the utility model provides an outer-winding stator punch of a brushless motor, which can be operated in an external winding manner, has high winding efficiency and low cost.
为了实现上述目的,本实用新型所采用的技术方案为: In order to achieve the above object, the technical solution adopted in the utility model is:
一种无刷电机的外绕线式定子冲片,包括定子齿部冲片和卡接于定子齿部冲片外侧的定子轭部冲片,定子齿部冲片由若干齿部和设置于齿部的根部两侧的极靴构成环形,齿部向圆心外部呈放射状设置;定子轭部冲片的内环上设有与定子齿部冲片上的齿部相对应的齿部槽口。 An outer-winding stator punch of a brushless motor, comprising a stator tooth punch and a stator yoke punch clamped on the outside of the stator tooth punch, the stator tooth punch consists of several teeth and is arranged on the tooth The pole shoes on both sides of the root of the stator form a ring, and the teeth are arranged radially outward from the center of the circle; the inner ring of the stator yoke punch is provided with a tooth notch corresponding to the tooth on the stator tooth punch.
在上述方案的基础上进一步优化: Further optimization on the basis of the above scheme:
所述定子齿部冲片的每个齿部根部设有向圆心开口的槽口。 Each tooth root of the stator tooth punch is provided with a notch opening to the center of the circle.
所述槽口为两个且间隔设置。 There are two notches and they are arranged at intervals.
所述定子齿部冲片的齿部顶部呈燕尾形。 The tooth tops of the stator tooth punching pieces are in the shape of a dovetail.
所述定子齿部冲片的齿部上以及定子轭部冲片上均设有扣点,扣点由长方形扣片和长方形扣孔构成,扣片的一边与所在本体连成一体并向下倾斜,其余三边断开。 Buckle points are provided on the teeth of the stator tooth punching piece and on the stator yoke punching piece. The buckle point is composed of a rectangular buckle piece and a rectangular buckle hole. One side of the buckle piece is integrated with the body and slopes downward. The remaining three sides are disconnected.
所述定子齿部冲片齿部上的扣点为两个且沿齿部纵向间隔设置;所述定子轭部冲片上的扣点为若干且间隔设置。 There are two buckle points on the teeth of the punching piece of the stator tooth part and are arranged at intervals along the longitudinal direction of the teeth; there are several buckle points on the punching piece of the stator yoke part and are arranged at intervals.
所述定子齿部冲片的相邻齿部之间的极靴断开或彼此连接。 The pole pieces between adjacent teeth of the stator tooth stamping are disconnected or connected to each other.
所述定子轭部冲片的内环上的齿部槽口为燕尾形。 The notches of the teeth on the inner ring of the punching piece of the stator yoke are dovetail-shaped.
本实用新型还提供一种基于上述无刷电机的外绕线式定子冲片叠压而成的定子铁芯,上下相邻的定子齿部冲片和定子轭部冲片均通过扣点进行叠铆扣合。 The utility model also provides a stator core based on the above-mentioned outer-winding stator punches of the brushless motor laminated. Riveted closure.
上述方案中定子铁芯同时使用极靴断开和极靴彼此相连的两种定子齿部冲片叠压,且极靴彼此相连的定子齿部冲片布设于定子铁芯的两个端部以及中部。 In the above scheme, the stator core is laminated with two kinds of stator tooth punches, the pole shoes are disconnected and the pole shoes are connected to each other, and the stator tooth punches with the pole shoes connected to each other are arranged at both ends of the stator core and middle part.
由本实用新型提供的定子冲片叠压而成的定子铁芯,可采用外绕线式对齿部进行绕线后再用定子轭部冲片与定子齿部冲片通过燕尾槽进行卡接,该结构绕线速度快,绕线机要求不高,外绕机的价格仅为内绕机的五分之一,有效降低了生产成本,提高了生产效率。 The stator iron core formed by laminating the stator punches provided by the utility model can use the outer winding type to wind the teeth, and then use the stator yoke punches and the stator teeth punches to clamp through the dovetail groove. The winding speed of this structure is fast, the requirements for the winding machine are not high, and the price of the outer winding machine is only one-fifth of that of the inner winding machine, which effectively reduces the production cost and improves the production efficiency.
以下通过附图和具体实施方式对本实用新型做进一步阐述。 The utility model will be further elaborated below by means of the accompanying drawings and specific embodiments.
附图说明:Description of drawings:
图1为本实用新型极靴断开的定子齿部冲片结构示意图; Fig. 1 is a schematic structural diagram of the punching piece of the stator tooth portion with the pole shoe disconnected in the utility model;
图2为本实用新型极靴相连的定子齿部冲片结构示意图; Fig. 2 is a schematic structural diagram of the punching sheet of the stator teeth connected to the pole shoes of the utility model;
图3为本实用新型的定子轭部冲片结构示意图; Fig. 3 is a schematic structural diagram of the punching sheet of the stator yoke of the present invention;
图4为定子齿部冲片与定子轭部冲片卡接后结构示意图。 Fig. 4 is a schematic diagram of the structure after the stamping of the stator tooth and the stamping of the stator yoke are clamped.
标号说明: Label description:
齿部11,极靴12,槽口13,扣点14,齿部槽口21,扣点22。 Tooth portion 11, pole shoe 12, notch 13, buckle point 14, tooth portion notch 21, buckle point 22.
具体实施方式:detailed description:
如图1至图4所示,本实用新型提供的一种无刷电机的外绕线式定子冲片,包括定子齿部冲片和卡接于定子齿部冲片外侧的定子轭部冲片,定子齿部冲片由若干齿部11和设置于齿部11的根部两侧的极靴12构成环形定子齿部冲片,齿部11向圆心外部呈放射状设置;定子轭部冲片的内环上设有与定子齿部冲片上的齿部11相对应的齿部槽口21。 As shown in Figures 1 to 4, the utility model provides an outer winding stator punch of a brushless motor, including a stator tooth punch and a stator yoke punch that is clamped on the outside of the stator tooth punch The stator tooth punching piece is composed of several teeth 11 and pole shoes 12 arranged on both sides of the root of the tooth portion 11 to form an annular stator tooth punching piece, and the tooth portion 11 is radially arranged outside the center of the circle; the inner part of the stator yoke punching piece The ring is provided with a tooth notch 21 corresponding to the tooth 11 on the stator tooth punch.
上述方案中的定子齿部冲片的每个齿部11的根部间隔设置两个向圆心开口的槽口13,可以减少齿型谐波,降低电机的噪声;定子齿部冲片的齿部11的顶部呈燕尾形,定子轭部冲片的内环上的齿部槽口21也同为燕尾形,齿部11与齿部槽口21相互卡接,使齿部11不易从齿部槽口21内脱出。 The root of each tooth 11 of the stator tooth punching piece in the above scheme is provided with two notches 13 opening to the center of the circle at intervals, which can reduce tooth harmonics and reduce the noise of the motor; the tooth portion 11 of the stator tooth punching piece The top of the stator yoke is dovetail-shaped, and the tooth notch 21 on the inner ring of the stator yoke punch is also dovetail-shaped. 21 out.
定子齿部冲片的齿部11上沿齿部11纵向间隔设置两个扣点14,定子轭部冲片上沿环形定子轭部冲片间隔设置若干个扣点22,扣点14和扣点22均由长方形扣片和长方形扣孔构成,扣片的一边与所在本体连成一体并向下倾斜,其余三边断开。扣点14和扣点22的设置是为了定子齿部冲片以及定子轭部冲片层叠时相邻冲片之间的叠铆扣合,便于冲片的定位。 On the tooth portion 11 of the stator tooth punching piece, two buckle points 14 are arranged at intervals along the longitudinal direction of the tooth portion 11, and on the stator yoke punching piece, several buckle points 22, buckle point 14 and buckle point 22 are arranged at intervals along the annular stator yoke punching piece They are all composed of rectangular buckle and rectangular buttonhole. One side of the buckle is integrated with the body and slopes downward, and the other three sides are disconnected. The setting of buckle point 14 and buckle point 22 is for the purpose of riveting and fastening between adjacent punching pieces when stator tooth punching pieces and stator yoke punching pieces are stacked, so as to facilitate the positioning of punching pieces.
上述方案中的定子齿部冲片的相邻齿部11之间的极靴12分为彼此连接和断开两种,极靴12彼此连接成一体的定子齿部冲片,具有使气隙磁阻减小,改善磁极磁场分布,并使励磁组容易固定的优点;相邻极靴12彼此断开的定子齿部冲片,具有减少齿型谐波,降低电机噪声的优势。 The pole shoes 12 between the adjacent tooth parts 11 of the stator tooth punching piece in the above scheme are divided into two types: connected and disconnected. The resistance is reduced, the magnetic field distribution of the magnetic poles is improved, and the excitation group is easily fixed; the stator tooth punches with adjacent pole pieces 12 disconnected from each other have the advantages of reducing tooth harmonics and reducing motor noise.
本实用新型将上述方案中的多个定子冲片叠压制成定子铁芯,使上下相邻的定子齿部冲片通过齿部11上的扣点14进行叠铆扣合,使定子轭部冲片通过扣点22进行叠铆扣合。本实施例中的定子铁芯同时使用极靴12断开以及彼此连接的两种定子齿部冲片进行层叠,其中主要使用极靴12断开的定子齿部冲片,而极靴12彼此连接的定子齿部冲片主要布设于定子铁芯的两个端部以及中部,每个部位连续设置五片,也可间隔设置。 In the utility model, a plurality of stator punches in the above scheme are stacked to form a stator core, and the upper and lower adjacent stator tooth punches are riveted and fastened through the buckle point 14 on the tooth portion 11, so that the stator yoke is punched. The sheets are fastened by riveting through buckle points 22. The stator core in this embodiment is laminated using two kinds of stator tooth punches with the pole shoes 12 disconnected and connected with each other at the same time, wherein the stator tooth punches with the pole shoes 12 disconnected are mainly used, while the pole shoes 12 are connected to each other The stator tooth punching pieces are mainly arranged at the two ends and the middle of the stator core, and five pieces are arranged continuously at each part, and can also be arranged at intervals.
以上实施例仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其他修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围中。 The above embodiments are only used to illustrate the technical solution of the utility model without limitation, other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the utility model, as long as they do not depart from the spirit and scope of the technical solution of the utility model, All should be included in the scope of claims of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620029997.8U CN205377472U (en) | 2016-01-13 | 2016-01-13 | Brushless motor's outer wound -rotor type stator towards piece and stator core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620029997.8U CN205377472U (en) | 2016-01-13 | 2016-01-13 | Brushless motor's outer wound -rotor type stator towards piece and stator core |
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| CN205377472U true CN205377472U (en) | 2016-07-06 |
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| CN201620029997.8U Expired - Fee Related CN205377472U (en) | 2016-01-13 | 2016-01-13 | Brushless motor's outer wound -rotor type stator towards piece and stator core |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110311481A (en) * | 2019-06-21 | 2019-10-08 | 常州富兴机电有限公司 | A kind of non-brush permanent-magnet DC motor stator core construction |
| WO2025140213A1 (en) * | 2023-12-29 | 2025-07-03 | 比亚迪股份有限公司 | Stator magnetic core, stator assembly, linear motor, suspension system and vehicle |
-
2016
- 2016-01-13 CN CN201620029997.8U patent/CN205377472U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110311481A (en) * | 2019-06-21 | 2019-10-08 | 常州富兴机电有限公司 | A kind of non-brush permanent-magnet DC motor stator core construction |
| WO2025140213A1 (en) * | 2023-12-29 | 2025-07-03 | 比亚迪股份有限公司 | Stator magnetic core, stator assembly, linear motor, suspension system and vehicle |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190328 Address after: 312400 Chengdong District, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Patentee after: SHENGZHOU MILU ELECTRIC TECHNOLOGY CO.,LTD. Address before: 312400 No. 3 Lane 5, Taiping Road, LiuErcun, Changle Town, Shengzhou City, Shaoxing City, Zhejiang Province Patentee before: Lu Jianguo |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160706 |