CN103166334B - A kind of Split type electric machine stator and a kind of motor - Google Patents

A kind of Split type electric machine stator and a kind of motor Download PDF

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Publication number
CN103166334B
CN103166334B CN201110406592.3A CN201110406592A CN103166334B CN 103166334 B CN103166334 B CN 103166334B CN 201110406592 A CN201110406592 A CN 201110406592A CN 103166334 B CN103166334 B CN 103166334B
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China
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stator
iron core
electric machine
split type
type electric
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CN201110406592.3A
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CN103166334A (en
Inventor
陈伟禧
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Foshan Special Motor Co Ltd
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Individual
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Priority to CN201110406592.3A priority Critical patent/CN103166334B/en
Priority to PCT/CN2012/076235 priority patent/WO2013082925A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/022Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/06Embedding prefabricated windings in machines
    • H02K15/062Windings in slots; salient pole windings
    • H02K15/065Windings consisting of complete sections, e.g. coils, waves
    • H02K15/066Windings consisting of complete sections, e.g. coils, waves inserted perpendicularly to the axis of the slots or inter-polar channels
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/325Windings characterised by the shape, form or construction of the insulation for windings on salient poles, such as claw-shaped poles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The present invention relates to a kind of Split type electric machine stator and a kind of motor, described Split type electric machine stator comprises the internal stator and external stator that coordinate socket, described internal stator comprises inner-stator iron core and Circular Winding, described inner-stator iron core is along the circumferential direction evenly provided with double wedge, wire casing position is formed between adjacent tooth, Circular Winding is socketed on double wedge by wire casing position, insulating barrier is provided with between described Circular Winding and inner-stator iron core, the plastic cement catch be also provided with for stationary annular winding is socketed with described double wedge, described motor is the motor of this Split type electric machine stator of application, the coil assembling process simple and efficient of Split type electric machine stator of the present invention, relative traditional handicraft improves production efficiency, insulating barrier and rubber catch is provided with between Circular Winding and stator, enhance the insulation property between Circular Winding and stator core, reduce the failure rate of motor to a certain extent, the split type electric machine structure applying this stator is simple, efficiency is high, is easy to assembling and manufactures.

Description

A kind of Split type electric machine stator and a kind of motor
Technical field
The present invention relates to a kind of motor accessory and apply the motor of this accessory, more specifically, relate to a kind of Split type electric machine stator and a kind of motor.
Background technology
Existing alternating current motor, the small-sized alternating current motor being particularly applicable to household electronic products generally includes hood, stators and rotators, wherein stator to be fixed on hood and to be connected with external power source, rotor is arranged at stator interior and relative stator rotates, said stator comprises stator core, insulating bobbin and winding, specifically, stator core is stacking in aggregates by integrated stator iron plate, it has outer iron core and several salient poles, outer iron core and salient pole one-body molded, described salient pole extends protrusion along radial direction from the inner surface of above-mentioned outer iron core, wire casing is formed between salient pole and salient pole, wire casing arranges notch between salient pole edge, wherein insulating bobbin is one-body molded, and it has the Insulated winding wire cover corresponding with salient pole, and is arranged on and stator core makes wire casing form insulation, winding is wrapped in the corresponding Insulated winding wire of salient pole respectively and puts, and is connected with external power source.
When the stator of above-mentioned existing capacitance-run motor is produced, be first made into one shaping stator core, then installs insulating bobbin, and last coiling winding, winding comprises main winding and auxiliary winding.Winding is that the corresponding Insulated winding wire utilizing wire winding needle to be wrapped in above-mentioned salient pole by passing through notch back and forth puts, thus fills up above-mentioned wire casing.But there is following problem in the stator structure of existing capacitance-run motor: because stator core and insulating bobbin are all one-body molded, and can only by passing through notch to be wound around during coiling winding, due to the limited width of notch, therefore coiling winding is restricted greatly on operating space, coiling trouble and inefficiency, wire winding needle is also easily broken simultaneously; And due to the wire winding needle of notch needs by working back and forth, notch must retain one fixed width, and therefore width of rebate design is limited, and certain model motor stator needs narrow notch just can give full play to its performance, therefore, existing stator structure hinders the further raising of motor performance.
In addition, existing stator mostly adopts and is wound around insulating paper to make to insulate between coil and stator core at coil outer surface, but because insulating paper itself is comparatively fragile, it is easy to damage and cause conducting electricity between iron core and coil in coil assembling process, make motor cisco unity malfunction, cause motor fluctuation of service, failure rate is higher.
Summary of the invention
One object of the present invention, overcomes the deficiencies in the prior art exactly, provides a kind of Split type electric machine stator, and it makes the assembling of coil windings convenient, improves the insulation property between coil windings and stator simultaneously.
In order to achieve the above object, following technical scheme is adopted:
A kind of Split type electric machine stator, comprise the internal stator and external stator that coordinate socket, described internal stator comprises inner-stator iron core and Circular Winding, described inner-stator iron core is along the circumferential direction evenly provided with double wedge, wire casing position is formed between adjacent tooth, Circular Winding is socketed on double wedge by wire casing position, is provided with insulating barrier between described Circular Winding and inner-stator iron core, is socketed with described double wedge the plastic cement catch be also provided with for stationary annular winding.
Further, the quantity of described double wedge is 2n, and wherein n is natural number and n >=2.
Further, described Circular Winding is evenly distributed on the periphery of inner-stator iron core, and each Circular Winding is socketed in middle ware and is separated with on two double wedges of two wire casing positions.
Again further, the end of described double wedge is provided with tenon, described external stator is provided with the dovetail groove matched with above-mentioned tenon, and described external stator and inner-stator iron core are by dovetail groove and tenon socket.
Also further, described inner-stator iron core is respectively arranged with the insulating case matched with inner-stator iron core profile on two end faces, and described insulating case is fastened on inner-stator iron core surface and forms insulating barrier, and described insulating barrier is provided with the through hole allowing double wedge end expose.
As a kind of specific embodiment, described inner-stator iron core is built up by the silicon steel sheet of one group of same shape, is fastened and connected between described silicon steel sheet by snapping jog.
Further, described plastic cement catch enclosed construction in the form of a ring, plastic cement catch is evenly provided with the perforate for being socketed with inner-stator iron core, the height of plastic cement catch is suitable with the height of inner-stator iron core.
Second object of the present invention, is to provide a kind of motor applying above-mentioned Split type electric machine stator, and this electric machine structure is simple, is convenient to assembling and produces.
In order to realize second object of the present invention, adopt following technical scheme:
A kind of motor, comprise and be contained in housing and produce the stators and rotators of relative rotary motion, described rotor is connected to housing by electric machine main shaft, and described stator is the Split type electric machine stator described in above-mentioned any one.
Further, described housing comprises front end housing and the rear end cap of flexible connection, and described electric machine main shaft runs through with front end housing and rear end cap and is connected.
Further, the outer iron core of described stator is formed by stacking by the silicon steel sheet of one group of same shape, is fastened and connected between described silicon steel sheet by jog.
Compared with prior art, the object of the invention is to:
By being arranged at the wire casing position assembling Circular Winding between the peripheral double wedge of inner-stator iron core, making coil assembling process simple and efficient, substantially increasing production efficiency; Insulating barrier and rubber catch is provided with between Circular Winding and stator, enhance Circular Winding and and stator core between insulation property, reduce the failure rate of motor to a certain extent, the split type electric machine structure applying this stator is simple, efficiency is high, is easy to assembling and manufactures.
Accompanying drawing explanation
Fig. 1 is the inner-stator iron core of Split type electric machine stator of the present invention and the assembling schematic diagram of upper and lower insulating case.
Fig. 2 is the inner-stator iron core of Split type electric machine stator of the present invention and the overall structure schematic diagram of upper and lower insulating case.
Fig. 3 is the internal stator assembling schematic diagram of Split type electric machine stator of the present invention.
Fig. 4 is the assembling schematic diagram of Split type electric machine stator of the present invention.
Fig. 5 is the overall structure schematic diagram of Split type electric machine stator of the present invention.
Fig. 6 is the pedestal schematic diagram of split type motor stator assembling component of the present invention.
Fig. 7 is the preassembled unit schematic diagram of split type motor stator assembling component of the present invention.
Fig. 8 is the column schematic diagram of split type motor stator assembling component of the present invention.
Fig. 9 is Split type electric machine stator assembling process one schematic diagram of the present invention.
Figure 10 is the demolded parts schematic diagram of split type motor stator assembling component of the present invention.
Figure 11 is the punching cutter schematic diagram of split type motor stator assembling component of the present invention.
Figure 12 is Split type electric machine stator assembling process two schematic diagram of the present invention.
Figure 13 is the overall structure schematic diagram of motor of the present invention.
Figure 14 is the assembling schematic diagram of motor of the present invention.
In figure: 1-Split type electric machine stator; 11-internal stator; 111-inner-stator iron core; 112-double wedge; 113-wire casing position; 114-tenon; The upper insulating case of 115-; Insulating case under 116-; 117-thrusts groove; 12-external stator; 121-dovetail groove; 122-jog; 13-Circular Winding; 14-plastic cement catch; 2-rotor; 3-housing; 31-rear end cap; 32-front end housing; 4-electric machine main shaft; 5-pedestal; 50-pedestal mainboard 51-limiting plate group; 6-demolded parts; 7-punching cutter; 72-blade; 8-preassembled unit; 81-locating channel; 82-location-plate; 9-compression leg.
Summary of the invention
See Fig. 1-Fig. 5, Split type electric machine stator 1 of the present invention, comprise the internal stator 11 and external stator 12 that coordinate socket, described internal stator 11 comprises inner-stator iron core 111 and Circular Winding 13, described inner-stator iron core 111 is along the circumferential direction evenly provided with double wedge 112, wire casing position 113 is formed between adjacent tooth 112, position, wire casing position 113 is also provided with thrusts groove 117, Circular Winding 13 is socketed on double wedge 112 by wire casing position 113, insulating barrier is provided with between described Circular Winding 13 and inner-stator iron core 111, the plastic cement catch 14 be also provided with for stationary annular winding 13 is socketed with described double wedge 112, the quantity of above-mentioned double wedge 112 is 2n, wherein n is natural number and n >=2, above-mentioned Circular Winding 13 is evenly distributed on the periphery of inner-stator iron core 111, each Circular Winding 13 is socketed in middle ware and is separated with on the double wedge 112 of two wire casing positions 113, the end of double wedge 112 is provided with tenon 114, , external stator 12 is provided with the dovetail groove 121 matched with above-mentioned tenon 114, described external stator 12 and inner-stator iron core 111 are socketed by dovetail groove 121 and tenon 114.In this enforcement, inner-stator iron core 111 is respectively arranged with the upper insulating case 115 and lower insulating case 116 that match with inner-stator iron core 111 profile on two end faces, both are fastened on inner-stator iron core 111 surface and form insulating barrier, described insulating barrier is provided with the through hole allowing double wedge 112 end expose, the material wherein going up insulating case 115 and lower insulating case 116 is plastic cement, inner-stator iron core 111 is built up by the silicon steel sheet of one group of same shape, (similar with the jog 121 of hereinafter external stator 12 by jog between described silicon steel sheet, do not draw in figure) fasten form, described plastic cement catch 14 enclosed construction in the form of a ring, plastic cement catch 14 is evenly provided with the perforate for being socketed with inner-stator iron core 111, the height of plastic cement catch 14 is suitable with the height of inner-stator iron core 111.
When above-mentioned Split type electric machine stator 1 assembles, by such as the next stage completes:
1, assemble insulating case, upper insulating case 115 and lower insulating case 116 are linked in the surface of inner-stator iron core 111 and expose double wedge 112;
2, assemble Circular Winding, prefabricated Circular Winding 13 is socketed on double wedge 112, and plastic cement catch 14 is embedded double wedge 112 with stationary annular winding 13, obtain internal stator 11;
3, interior external stator merges, see Fig. 6 ~ Fig. 9, this assembling process is the patent " can open flume type motor stator assembling component " of 201120428244.8 in the application number that on November 1st, 2011 submits to based on applicant of the present invention, specifically, first external stator 12 is put into the limiting plate group 51 of pedestal 5, the space that limiting plate group 51 surrounds and external stator 12 match, external stator 12 is fixedly positioning on pedestal mainboard 50, then preassembled unit 8 is placed on pedestal 5, limiting plate group 51 and location-plate 82 socket are positioned, secondly, the tenon 114 being arranged in inner-stator iron core 111 double wedge 112 end is pressed into the locating channel 81 of preassembled unit 8, to inner-stator iron core 111 will be arranged in be pressed into along locating channel 81 dovetail groove 121 (see Fig. 9) of external stator 12 inwall again by compression leg 9, internal stator 11 and external stator 12 is made to be interconnected to form integrative-structure at dovetail groove 121 and tenon 114 place,
4, otch, see Figure 10 ~ Figure 12, first demolded parts 6 is sheathed on outside punching cutter 7, then wire casing position 113 place of punching cutter 7 pre-inserted inner-stator iron core 111, pressing equipment is utilized to be rushed by punching cutter 7 from top to bottom after the thrusting that groove 117 is corresponding and place of blade 72 and inner-stator iron core 111, until inner-stator iron core 111 to be die-cut into several independently double wedges 112 (see Figure 12), and the front end of adjacent double wedge 112 is made to form notch.
5, the demoulding, by demolded parts 6 fixes after having slotted between double wedge 112, and punching cutter 7 exits from bottom to top, die-cutly completes.
See Figure 13, Figure 14, a kind of motor, comprise and be contained in housing 3 and produce stator 1 and the rotor 2 of relative rotary motion, described rotor 2 is connected to housing 3 by electric machine main shaft 4, wherein stator is above-mentioned Split type electric machine stator 1, and described housing 3 comprises front end housing 31 and the rear end cap 32 of flexible connection, and described electric machine main shaft 4 front end housing 31 and rear end cap 32 run through connection, external stator 12 is formed by stacking by the silicon steel sheet of one group of same shape, is fastened and connected between described silicon steel sheet by jog 121.
When assembling above-mentioned motor, be first fixed on electric machine main shaft 4 by rotor 2, then it is inner Split type electric machine stator 1 and rotor 2 to be coaxially arranged on housing 3, namely locking shell 3 completes the assembling of motor.
Should be appreciated that; the content that above specific embodiment is announced is only part preferred version of the present invention; every based on technical scheme of the present invention, technical spirit according to the invention, belong to those skilled in the art without the need to carrying out creative work and available enforcement all should belong to protection scope of the present invention.

Claims (8)

1. a Split type electric machine stator, comprise the internal stator and external stator that coordinate socket, described internal stator comprises inner-stator iron core and Circular Winding, it is characterized in that, described inner-stator iron core is along the circumferential direction evenly provided with double wedge, wire casing position is formed between adjacent tooth, Circular Winding is socketed on double wedge by wire casing position, insulating barrier is provided with between described Circular Winding and inner-stator iron core, the plastic cement catch be also provided with for stationary annular winding is socketed with described double wedge, described inner-stator iron core is respectively arranged with the insulating case matched with inner-stator iron core profile on two end faces, described insulating case is fastened on inner-stator iron core surface and forms insulating barrier, described insulating barrier is provided with the through hole allowing double wedge end expose, described plastic cement catch enclosed construction in the form of a ring, plastic cement catch is evenly provided with the perforate for being socketed with inner-stator iron core, the height of plastic cement catch is suitable with the height of inner-stator iron core.
2. Split type electric machine stator as claimed in claim 1, it is characterized in that, the quantity of described double wedge is 2n, and wherein n is natural number and n >=2.
3. Split type electric machine stator as claimed in claim 2, it is characterized in that, described Circular Winding is evenly distributed on the periphery of inner-stator iron core, and each Circular Winding is socketed in middle ware and is separated with on two double wedges of two wire casing positions.
4. Split type electric machine stator as claimed in claim 3, it is characterized in that, the end of described double wedge is provided with tenon, described external stator is provided with the dovetail groove matched with above-mentioned tenon, and described external stator and inner-stator iron core are by dovetail groove and tenon socket.
5. Split type electric machine stator as claimed in claim 4, it is characterized in that, described inner-stator iron core is built up by the silicon steel sheet of one group of same shape, is fastened and connected between described silicon steel sheet by jog.
6. a motor, comprise and be contained in housing and produce the stators and rotators of relative rotary motion, described rotor is connected to housing by electric machine main shaft, it is characterized in that, described stator is the Split type electric machine stator described in any one of claim 1-5.
7. motor as claimed in claim 6, it is characterized in that, described housing comprises front end housing and the rear end cap of flexible connection, and described electric machine main shaft runs through with front end housing and rear end cap and is connected.
8. motor as claimed in claim 6, it is characterized in that, described external stator is formed by stacking by the silicon steel sheet of one group of same shape, is fastened and connected between described silicon steel sheet by jog.
CN201110406592.3A 2011-12-08 2011-12-08 A kind of Split type electric machine stator and a kind of motor Active CN103166334B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201110406592.3A CN103166334B (en) 2011-12-08 2011-12-08 A kind of Split type electric machine stator and a kind of motor
PCT/CN2012/076235 WO2013082925A1 (en) 2011-12-08 2012-05-29 Split type motor stator and motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110406592.3A CN103166334B (en) 2011-12-08 2011-12-08 A kind of Split type electric machine stator and a kind of motor

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CN103166334A CN103166334A (en) 2013-06-19
CN103166334B true CN103166334B (en) 2016-03-09

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WO (1) WO2013082925A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203660682U (en) * 2013-12-27 2014-06-18 中山大洋电机制造有限公司 Motor stator assembly and motor adopting same
CN103997179A (en) * 2014-04-02 2014-08-20 北京控制工程研究所 Permanent-magnet, brushless and high-torque motor
CN104092344A (en) * 2014-06-24 2014-10-08 北京航天控制仪器研究所 Brushless motor with built-in Hall sensor
CN105553130A (en) * 2016-02-29 2016-05-04 珠海格力节能环保制冷技术研究中心有限公司 Stator core, stator and motor
CN106059127B (en) * 2016-06-14 2018-12-25 台州德基水泵科技有限公司 A kind of motor and its stator
CN106451830A (en) * 2016-11-09 2017-02-22 南京康尼电子科技有限公司 Split type permanent magnet brushless direct-current motor stator and mounting method thereof
CN109245346B (en) * 2018-11-07 2023-08-22 合普动力股份有限公司 Split combined stator

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EP0959551A1 (en) * 1998-05-16 1999-11-24 Asea Brown Boveri AG High-Voltage-insulated stator winding
CN101159402A (en) * 2007-11-13 2008-04-09 林小平 Single phase acynchronous motor
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CN101895166A (en) * 2009-05-24 2010-11-24 中山大洋电机股份有限公司 Motor shell
CN202353332U (en) * 2011-12-08 2012-07-25 陈伟禧 Split type motor stator and motor

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CN1301075A (en) * 2000-09-29 2001-06-27 许俊甫 Combined stator structure of motor
CN101018002B (en) * 2006-12-28 2013-03-27 李平 Small three-phase high-performance square wave permanent magnetic DC low-speed brushless motor
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CN2272627Y (en) * 1996-05-07 1998-01-14 凯美电机股份有限公司 Stator device
EP0959551A1 (en) * 1998-05-16 1999-11-24 Asea Brown Boveri AG High-Voltage-insulated stator winding
CN101159402A (en) * 2007-11-13 2008-04-09 林小平 Single phase acynchronous motor
CN101895166A (en) * 2009-05-24 2010-11-24 中山大洋电机股份有限公司 Motor shell
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CN202353332U (en) * 2011-12-08 2012-07-25 陈伟禧 Split type motor stator and motor

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CN103166334A (en) 2013-06-19
WO2013082925A1 (en) 2013-06-13

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Effective date of registration: 20170609

Address after: Shunde District 528000 of Guangdong province Foshan City Jun'an Junan community residents committee in road 8

Patentee after: Foshan Special Motor Co. Ltd.

Address before: 528414 Guangdong Province, Zhongshan City Dongsheng Town Yumin Bao Ya Tang Bao Jubilee building

Patentee before: Chen Weixi

EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20130619

Assignee: ZHONGSHAN ANGEGA LIFE ELECTRIC Co.,Ltd.

Assignor: Foshan Special Motor Co.,Ltd.

Contract record no.: X2021980000200

Denomination of invention: A split motor stator and a motor

Granted publication date: 20160309

License type: Common License

Record date: 20210108