CN205373372U - Energy saving and emission reduction oven - Google Patents

Energy saving and emission reduction oven Download PDF

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Publication number
CN205373372U
CN205373372U CN201620074491.9U CN201620074491U CN205373372U CN 205373372 U CN205373372 U CN 205373372U CN 201620074491 U CN201620074491 U CN 201620074491U CN 205373372 U CN205373372 U CN 205373372U
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baking oven
row
energy
emission
saving
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CN201620074491.9U
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Chinese (zh)
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黄晋山
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Abstract

The utility model provides an energy saving and emission reduction oven comprises two parts includes high temperature foaming drying device and the inside direct gas heating mechanism that sets up of high temperature foaming drying device, high temperature foaming drying device by oven thermal insulating layer, filter screen, hot circulating fan, fan drum shell, tuber pipe tee bend, canyon row, transport vehicle, dry by the fire upset frame frame, transport vehicle strutting arrangement, go up that a section ware is teased and ridicule to the canyon, the upper and lower volleyball association of drying of F type connects return bend, up -draught row, the mesh of drying, oven temperature measuring device, oven burner gas exhaust fan to form with oven burner gas exhaust pipe, direct gas heating mechanism comprises combustor, furnace body, high temperature protection layer, filter, reposition of redundant personnel barrier layer.

Description

A kind of energy-saving and emission-reduction baking oven
Technical field
This utility model relates to plastics machinery and textile dyeing machinery baking oven field, specifically, especially a kind of energy-saving and emission-reduction baking oven, can be applicable to produce the foaming of all types fabric, the drying plants such as civilian and commercial foaming flooring laminate, artificial leather, synthetic leather, slipmat, Yoga mat, clothing cloth.
Background technology
Baking oven used by plastic foamed equipment traditional at present and textile printing and dyeing drying plant all adopts hot media positive energy exchange form heat supply, namely by coal-fired or combustion gas, oil burning boiler is transported to plastic cement by heat-conducting oil heating or after water is heated into steam by the pump housing and pipeline, synthetic leather, in heat exchanger in artificial leather foaming machine and printing and dyeing drying plant, convert the conduction oil heated or steam thermal energy to hot blast through heat exchange form and can promote plastic product such as flooring laminate, synthetic leather and artificial leather foaming or dry all types of fabric, the conduction oil turned cold after heat exchange comes back to return in baking oven after heating in boiler and recycles.Steam after heat exchange is met the cold water that becomes and is then discharged.This baking oven heat-supplying mode not only needs a fire coal or combustion gas, oil burning boiler increase equipment investment volume.And if coal-burning boiler is without removing the environmental protection equipments such as flue gas, can cause atmospheric pollution, conduction heat energy medium conduction oil and steam have bigger heat energy loss in transmission pipeline on the other hand, and heat exchanger can not very carry out thermal energy exchange then will also result in energy loss, heat conductive efficiency is had a greatly reduced quality.Therefore the baking oven of tradition dependence boiler is not only invested and to be invested greatly boiler, conveyance conduit and Environmental-protecting dust-removing equipment.And also manufacturing system is directly mounted in baking oven in transfer pipeline, by labyrinth path, heat energy is very applied to the foamable of product and the drying of product.Produce energy-efficient heat supply on the one hand, avoid the discharges such as fire coal, the waste gas of gas fuel boiler plant generation, flue dust, sulfur dioxide, nitrogen dioxide on the one hand;And decrease the investment amount of equipment.
Utility model content
The purpose of this utility model is in that for the deficiencies in the prior art, it is provided that a kind of effective, practical energy-saving and emission-reduction baking oven.
A kind of energy-saving and emission-reduction baking oven, foam drying unit and direct gas heating mechanism including high temperature, described direct gas heating mechanism is arranged on inside high temperature foaming drying unit, and described high temperature foaming drying unit includes baking oven heat insulation layer, drainage screen, thermal circulation fan, blower fan drum shell, airduct threeway, canyon row, transport agent, baking oven framework, transport agent prop up support arrangement, top and bottom blowing row's actuator, F type top and bottom blowing row's connecting elbow, up-draught row, dry mesh, baking oven temperature measuring equipment, baking oven furnace gas exhaust blower and baking oven furnace gas exhaust duct;Described direct gas heating mechanism includes burner, burner block, high temperature finishes, filter and shunting barrier layer, and described burner block internal mechanism is made up of labyrinth flow-path, and combines with burner body.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described baking oven heat insulation layer is arranged on outside high temperature foaming drying unit, and described baking oven heat insulation layer both sides external is provided with thermal circulation fan, and described thermal circulation fan inner opposite end is provided with blower fan drum shell.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described blower fan drum shell is connected with the blower fan drum shell set by baking oven heat insulation layer side, and uses airduct threeway to connect.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described baking oven heat insulation layer arranged outside has canyon row and up-draught row, being connected to blowing mesh between described canyon row and up-draught row, described canyon row is trapezoidal pipeline with up-draught row, and tilts to the left.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described canyon row becomes 20 degree to slope inwardly with up-draught row up and down.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described canyon row is internal with up-draught row is equipped with adjustment flow mechanism, and described transport agent is guipure transport agent, track chain pin plate transport agent or guide wheel transport agent.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described burner is arranged in direct gas heating mechanism side intracardiac, and described combustor external is provided with burner block, and described burner block is externally connected to high temperature finishes.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described burner block external connection direct gas heating mechanism center, described combustion gas body of heater is connected to airduct threeway, is provided with filter between described combustion gas body of heater and airduct threeway.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, described burner internal is provided with shunting barrier layer and labyrinth, and described shunting barrier layer is provided with two or more, and is at one end provided with guide hook.
In above-mentioned a kind of energy-saving and emission-reduction baking oven, in its casing of described burner, temperature range is between 100 DEG C ~ 250 DEG C, and internal heat energy can be transmitted from left to right by the guide hook tapped set by barrier layer.
The beneficial effects of the utility model are: this utility model solves baking oven on plastic cement leather machine with textile dyeing machinery equipment and exchanges the situation of heat energy heat supply by hot media conduction, have employed direct gas heating mechanism and improve the confession thermal efficiency of baking oven, can be applicable on the production equipment of foaming flooring laminate, artificial leather, slipmat and fabric type product.
Accompanying drawing explanation
Fig. 1 is the structural representation of energy-saving and emission-reduction baking oven.
Fig. 2 is the structural representation of direct gas heating mechanism.
Fig. 3 is the side view of high temperature foaming drying unit.
Detailed description of the invention
In order to structure of the present utility model, feature and effect thereof, have and further understand and understanding, now lift a preferred embodiment, and be described with reference to the accompanying drawings as follows:
A kind of energy-saving and emission-reduction baking oven as shown in Figure 1 to Figure 3, foam drying unit 21 and the internal direct gas heating mechanism 22 arranged of high temperature foaming drying unit 21 including high temperature, described high temperature foaming drying unit 21 includes baking oven heat insulation layer 4, drainage screen 5, thermal circulation fan 6, blower fan drum shell 7, airduct threeway 8, canyon row 10, transport agent 11, baking oven framework 12, transport agent props up support arrangement 13, top and bottom blowing row's actuator 14, F type top and bottom blowing row's connecting elbow 15, up-draught row 16, blowing mesh 17, baking oven temperature measuring equipment 18, baking oven furnace gas exhaust blower 19 and baking oven furnace gas exhaust duct 20;nullDescribed baking oven heat insulation layer 4 is arranged on outside high temperature foaming drying unit 21,Described baking oven heat insulation layer 4 both sides external is provided with thermal circulation fan 6,Described thermal circulation fan 6 inner opposite end is provided with blower fan drum shell 7,Described blower fan drum shell 7 is connected with the blower fan drum shell 7 set by baking oven heat insulation layer 4 side,And use airduct threeway 8 to connect,Described baking oven heat insulation layer 4 arranged outside has canyon row 10 and up-draught row 16,It is connected to blowing mesh 17 between described canyon row 10 and up-draught row 16,Described canyon row 10 is trapezoidal pipeline with up-draught row 16,And tilt to the left,This canyon row 10 arranges about 16 with up-draught and becomes 20 degree to slope inwardly,Also be provided with internal with up-draught row 16 of described canyon row 10 regulates flow mechanism,Its transverse temperature and air quantity are uniform,Described transport agent 11 is guipure transport agent、Track chain pin plate transport agent or guide wheel transport agent.
Described direct gas heating mechanism 22 includes burner 1, burner block 2, high temperature finishes 3, filter 9 and shunting barrier layer 25, described burner block 2 internal mechanism is made up of labyrinth 23 runner, and combine with burner body, described burner 1 is arranged in direct gas heating mechanism 22 side intracardiac, described burner 1 is outside is provided with burner block 2, described burner block 2 is externally connected to high temperature finishes 3, this burner block 2 external connection direct gas heating mechanism center, described combustion gas body of heater 2 is connected to airduct threeway 8, it is provided with filter 9 between described combustion gas body of heater 2 and airduct threeway 8, described burner 1 is internally provided with shunting barrier layer 25 and labyrinth 23, described shunting barrier layer 25 is provided with two or more, and at one end it is provided with guide hook.
In the casing of described burner 1, temperature range is between 100 DEG C ~ 250 DEG C, and internal heat energy can be transmitted from left to right by the guide hook tapped set by barrier layer 25.
Described burner 1 is installed on outside high temperature foaming drying unit 21 casing, is easily maintained on the one hand, ensures sufficient fresh air supply on the other hand;High temperature foaming drying unit 21 outer layer covers has one layer of resistant to elevated temperatures heat insulation layer 4 to prevent from dissipating outside heat energy in baking oven.
After setting a temperature according to the difference (foaming or drying) producing product, starting device heating plant and direct gas heating mechanism 22. burner 1 ignition operation jet out flames, enter in oven main body and high temperature foaming drying unit 21 after labyrinth path 23 and filter 9, for ensureing production safety performance and preventing local temperature too high internal equipped with shunting barrier layer 25 in the direct gas heating mechanism 22 of accessory body, except contact the drainage screen 9 ventilated with main body baking oven except, all the other burner blocks 2 are that an airtight casing and outside one layer of exotic material protective layer of cladding 3 and main body baking oven 21 space separate.
The hot blast that gas heating system 22 is produced by thermal circulation fan 6 in oven main body is through bulk filter net 5 suction airduct threeway 8, pass through blower fan drum shell 7 and enter in the upper and lower blowing row's connecting elbow 15 of F type, distributed the hot blast air quantity of upper and lower blowing row according to the requirement of different product by upper and lower blowing row's actuator 14, the hot blast distributed arranges 16 through up-draught, canyon row 10 and blowing mesh 17, cover foamed products equably or dry on front and the back side of product;The plastic product foamings such as the foaming flooring laminate that promotes to produce, synthetic leather, artificial leather, slipmat, Yoga mat, or dry the fabric type products such as weaving dye.
In baking oven, heat smoke is except part needs are through baking oven furnace gas exhaust blower 19, it is outer then through discharge after the process of dedusting smoke abatement environmental protecting device that baking oven furnace gas exhaust duct 20 is discharged to baking oven, major part heat smoke is then through by bulk filter net 5, airduct threeway 8, thermal circulation fan 6, the upper and lower wind row chain of F type connects bend pipe 15, and windward arranges 16 leeward rows 10 and blowing mesh 17 uses at oven main body internal recycle repeatedly.
Reduce power consumption for energy-saving and emission-reduction more, at main body baking oven built with temperature measuring equipment 18, temperature controller can be passed through, control the igniting thermal conditions of burner 1.
Namely main body baking oven reaches design temperature then burner 1 and is automatically switched off, main body baking oven leans on heat energy self-loopa own, and when the temperature decreases, temperature controller sends instruction then burner and automatically turns on, supply supplements heat energy, and the raw material that burner 1 uses is the fuel such as natural gas, coal gas or diesel oil.
The foregoing is only the preferred embodiment of this utility model; not limit practical range of the present utility model with this; all those skilled in the art; use principle of the present utility model and technical characteristic; the various changes made and decoration, all should be covered by within the protection category that present claims book defines.

Claims (10)

  1. null1. an energy-saving and emission-reduction baking oven,Foam drying unit (21) and direct gas heating mechanism (22) including high temperature,It is internal that described direct gas heating mechanism (22) is arranged on high temperature foaming drying unit (21),It is characterized in that: described high temperature foaming drying unit (21) includes baking oven heat insulation layer (4)、Drainage screen (5)、Thermal circulation fan (6)、Blower fan drum shell (7)、Airduct threeway (8)、Canyon row (10)、Transport agent (11)、Baking oven framework (12)、Transport agent props up support arrangement (13)、Top and bottom blowing row's actuator (14)、F type top and bottom blowing row's connecting elbow (15)、Up-draught row (16)、Blowing mesh (17)、Baking oven temperature measuring equipment (18)、Baking oven furnace gas exhaust blower (19) and baking oven furnace gas exhaust duct (20);Described direct gas heating mechanism (22) includes burner (1), burner block (2), high temperature finishes (3), filter (9) and shunting barrier layer (25); described burner block (2) internal mechanism is made up of labyrinth (23) runner, and combines with burner body.
  2. 2. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterized in that: described baking oven heat insulation layer (4) is arranged on high temperature foaming drying unit (21) outside, described baking oven heat insulation layer (4) both sides external is provided with thermal circulation fan (6), and described thermal circulation fan (6) inner opposite end is provided with blower fan drum shell (7).
  3. 3. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterised in that: described blower fan drum shell (7) is connected with blower fan drum shell (7) set by baking oven heat insulation layer (4) side, and uses airduct threeway (8) to connect.
  4. 4. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterized in that: described baking oven heat insulation layer (4) arranged outside has canyon row (10) and up-draught row (16), it is connected to blowing mesh (17) between described canyon row (10) and up-draught row (16), described canyon row (10) is trapezoidal pipeline with up-draught row (16), and tilts to the left.
  5. 5. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterised in that: described canyon row (10) is arranged (16) with up-draught and is become 20 degree to slope inwardly up and down.
  6. 6. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterized in that: described canyon row (10) is internal with up-draught row (16) is equipped with adjustment flow mechanism, and described transport agent (11) is guipure transport agent, track chain pin plate transport agent or guide wheel transport agent.
  7. 7. a kind of energy-saving and emission-reduction baking oven according to claim 1; it is characterized in that: described burner (1) is arranged in direct gas heating mechanism side intracardiac; described burner (1) is outside is provided with burner block (2), and described burner block (2) is externally connected to high temperature finishes (3).
  8. 8. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterized in that: described burner block (2) external connection direct gas heating mechanism center, described combustion gas body of heater (2) is connected to airduct threeway (8), is provided with filter (9) between described combustion gas body of heater (2) and airduct threeway (8).
  9. 9. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterized in that: described burner (1) is internally provided with shunting barrier layer (25) and labyrinth (23), described shunting barrier layer (25) is provided with two or more, and is at one end provided with guide hook.
  10. 10. a kind of energy-saving and emission-reduction baking oven according to claim 1, it is characterised in that: in its casing of described burner, temperature range is between 100 DEG C ~ 250 DEG C, and internal heat energy can be transmitted from left to right by the guide hook tapped set by barrier layer (25).
CN201620074491.9U 2016-01-26 2016-01-26 Energy saving and emission reduction oven Withdrawn - After Issue CN205373372U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620074491.9U CN205373372U (en) 2016-01-26 2016-01-26 Energy saving and emission reduction oven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620074491.9U CN205373372U (en) 2016-01-26 2016-01-26 Energy saving and emission reduction oven

Publications (1)

Publication Number Publication Date
CN205373372U true CN205373372U (en) 2016-07-06

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CN201620074491.9U Withdrawn - After Issue CN205373372U (en) 2016-01-26 2016-01-26 Energy saving and emission reduction oven

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105526796A (en) * 2016-01-26 2016-04-27 黄晋山 Energy-saving emission-reducing oven
CN106225437A (en) * 2016-08-15 2016-12-14 黄碧义 Combustion furnace drying system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105526796A (en) * 2016-01-26 2016-04-27 黄晋山 Energy-saving emission-reducing oven
CN105526796B (en) * 2016-01-26 2018-06-05 黄晋山 A kind of energy-saving and emission-reduction baking oven
CN106225437A (en) * 2016-08-15 2016-12-14 黄碧义 Combustion furnace drying system

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Granted publication date: 20160706

Effective date of abandoning: 20180605

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