CN205373334U - Heated air circulation formula tunnel sterilization oven - Google Patents

Heated air circulation formula tunnel sterilization oven Download PDF

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Publication number
CN205373334U
CN205373334U CN201620051139.3U CN201620051139U CN205373334U CN 205373334 U CN205373334 U CN 205373334U CN 201620051139 U CN201620051139 U CN 201620051139U CN 205373334 U CN205373334 U CN 205373334U
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connects
sterilizing
casees
cooler bin
plenum chamber
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CN201620051139.3U
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Chinese (zh)
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佟磊
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Harbin Kehai Pharmaceutical Equipment Co Ltd
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Harbin Kehai Pharmaceutical Equipment Co Ltd
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Abstract

(B, ) heated air circulation formula tunnel sterilization oven (b) (b), it constitutes (b) (b) including (b) (b): (B, ) (b) stainless steel chassis, the stainless steel chassis connect inlet box, preheating cabinet, sterilization case group, cooler bin group in order, the inlet box connect the preheating cabinet, the preheating cabinet connect sterilization case group, sterilization case group link cooler bin group, the stainless steel chassis connect adjustable stabilizer blade, the preheating cabinet connect circulating fan, the inlet box connect before the air intake, the inlet box oven import has. The utility model is used for heated air circulation formula tunnel sterilization oven. (B, )

Description

Heated air circulation type tunnel sterilization baking oven
Technical field:
This utility model relates to a kind of heated air circulation type tunnel sterilization baking oven.
Background technology:
The ubiquitous tunnel type baking oven in market, all heat pipes that add all are arranged in the door of both sides, because baking oven is high-temperature heating device, in long-time use procedure, electric wiring and sheet material very easily produce aging, deformation, all the wiring adding heat pipe can be produced safety when switch side door every time and draw trouble, add number of times and the difficulty of maintenance;When adding the heating of heat pipe power transmission, adding the extreme temperatures of heat pipe, add heat pipe and be arranged on side door, the thermal insulation layer making side door is thinning, works long hours and side door shell can be made awfully hot, very easily cause scald;When bringing-up section sweeps the health below guipure extremely difficult.
Summary of the invention:
The purpose of this utility model is to provide one and adds heat pipe and be arranged on equipment top, and side door insulation thickness is reasonable, and switch side door is on electrically without impact;Equipped with thermal insulation board between side door and inner cavity chamber, reducing thermal losses, skin temperature is low, and material deformation is little;Office of portion of bringing-up section inner cavity chamber is reasonable, the convenient heated air circulation type tunnel sterilization baking oven of cleaning.
Above-mentioned purpose is realized by following technical scheme:
A kind of heated air circulation type tunnel sterilization baking oven, its composition includes: rustless steel underframe, described rustless steel underframe is sequentially connected with inlet box, preheating cabinet, sterilization tank group, cooler bin group, described inlet box connects described preheating cabinet, described preheating cabinet connects described sterilization tank group, described sterilization tank group connects described cooler bin group, described rustless steel underframe connects adjustable support leg, described preheating cabinet connects circulating fan, described inlet box connects advance air port, and described inlet box has baking oven import.
Described heated air circulation type tunnel sterilization baking oven, described cooler bin group includes number case of sterilizing, number case of described sterilizing connects described preheating cabinet, number case of described sterilizing connects No. two casees of sterilizing, No. two casees of described sterilizing connect No. three casees of sterilizing, No. three casees of described sterilizing connect No. four casees of sterilizing, No. four casees of described sterilizing connect described cooler bin group, number case of described sterilizing connects mends wind blower fan, and number case of described sterilizing, described No. two casees of sterilizing, described No. three casees of sterilizing, described No. four casees of sterilizing are all connected with heating side door and thermal insulation board.
Described heated air circulation type tunnel sterilization baking oven, described cooler bin group includes one group of interconnective cooler bin, equipped with flashboard motor between first described cooler bin and described No. four casees of sterilizing, described cooler bin is sequentially connected with cooling, air discharging mouth, cooling air inlet, lower cooling, air discharging mouth, described cooler bin is built with circulating fan, described circulating fan connects condenser, described condenser connects condenser water pipe, described circulating fan connects plenum chamber, described plenum chamber connects high efficiency particulate air filter, described plenum chamber is popped one's head in equipped with chilling temperature, described plenum chamber bottle conveying mesh-belt is arranged below, described bottle conveying mesh-belt connects guipure motor.
Described heated air circulation type tunnel sterilization baking oven, described inlet box, described preheating cabinet, described sterilization tank group, described cooler bin group are all connected with high-efficiency air filter, described preheating cabinet connects exhaust fan, described preheating cabinet is built with air intake blower fan, described air intake blower fan connects just high efficiency particulate air filter and described plenum chamber, described plenum chamber connects high efficiency particulate air filter, described plenum chamber built with temperature sensor, described plenum chamber be arranged below guipure.
Described heated air circulation type tunnel sterilization baking oven, described benefit wind blower fan connects heating blower, described heating blower connects heater, described heating blower connects plenum chamber, connecting the upper temperature sensor of heating and the lower temperature sensor of heating in described plenum chamber, described plenum chamber connects hi-temp hi-effective filter.
Beneficial effect:
1. this utility model advanced technology, digestion is inhaled technical research leading in the world and is formed;There is adjustable gate board between each active section of equipment, can be adjusted according to bottle height;
2. high efficiency particulate air filter of the present utility model adopts low level drawer type to install, negative-pressure sealing;Double-side hot air circulates, Bilateral heating, uniform heat distribution, and longitudinally fluctuation is little;
3. the bilateral chain guipure that this utility model adopts, operates steadily, and guipure can be washed by ultrasound wave certainly;Electric cabinet and main frame are installed separately, and use safe, easy to maintenance;
4. this utility model adopts high-quality rustless steel casing, neat appearance, and the design of standard-sized sheet gate-type is easy to clean;Multipoint temperature monitoring shows, automatically records storage, record output;Each section all has pressure reduction to show, automatically controls pressure balance;Configure efficient DOP and detect mouth, meet GMP code requirement, table 1.
Note: be the cold form of difference that is different according to cooling technique and that adopt with No. *.
The hot air circulation tunnel oven that this utility model adopts utilizes the laminar-flow air circulated as heat transfer medium, bottle to be heated, and circulating fan promotes air to define one between heater, filter, bottle and is exchanged for purpose circulation with heat;The two ends of tunnel oven are respectively arranged with feeding district of place and a cooling zone, mainly prevent heat excessive and the article after sterilizing are cooled down.
This utility model equipment uses aerodynamic principle, and air motion in baking oven and heating power are carried out science distribution, and the distribution of wind speed, blast, air quantity, heating power is more reasonable, and heat utilization efficiency is higher, sterilize, source of reducing phlegm and internal heat more thorough.
This utility model control loop be provided with chain monitoring and protecting device, during start, when oven temperature is not up to design temperature, guipure can not work, come off duty shut down after when temperature is down to setting value blower fan autostop.System equipment has operation automatically and manual operations two ways.Having high-efficiency air filter power-failure protecting and high-temperature blower water-cooled but, configure cut protection device, it is prevented that power-off suddenly damages high-efficiency air filter, high-temperature blower adopts water cooling plant, to protect fan bearing and motor damage.
Accompanying drawing illustrates:
Accompanying drawing 1 is the structural representation of this product.
Accompanying drawing 2 is the top view of accompanying drawing 1.
Accompanying drawing 3 is the structural representation of inlet box in accompanying drawing 1.
Accompanying drawing 4 is the structural representation of cooler bin group in accompanying drawing 1.
Accompanying drawing 5 is the structural representation of preheating cabinet in accompanying drawing 1.
Accompanying drawing 6 is the structural representation of sterilization tank group in accompanying drawing 1.
Detailed description of the invention:
Embodiment 1:
A kind of heated air circulation type tunnel sterilization baking oven, its composition includes: rustless steel underframe 1, described rustless steel underframe is sequentially connected with inlet box 2, preheating cabinet 3, sterilization tank group, cooler bin group, described inlet box connects described preheating cabinet, described preheating cabinet connects described sterilization tank group, described sterilization tank group connects described cooler bin group, described rustless steel underframe connects adjustable support leg 4, described preheating cabinet connects circulating fan 5, described inlet box connects advance air port 6, and described inlet box has baking oven import 7.
Guipure overall process carries out under A level clean by laminar flow air conservation.
Hot air circulation tunnel oven is that sophistication makes, and utilizes the laminar-flow air circulated as heat transfer medium, bottle to be heated, and circulating fan promotes air to define one between heater, filter, bottle and is exchanged for purpose circulation with heat.Adopting the mode that bottle is heated by vertical thermal lamina air flow, various ampoule bottles, antibiotic bottle and other glass drying oven carry out sterilizing by heating and removes thermal source, the machine meets the GMP requirement of pharmaceutical production.
Embodiment 2:
Heated air circulation type tunnel sterilization baking oven described in embodiment 1, described cooler bin group includes number case 8 of sterilizing, number case of described sterilizing connects described preheating cabinet, number case of described sterilizing connects No. two casees 9 of sterilizing, No. two casees of described sterilizing connect No. three casees 10 of sterilizing, No. three casees of described sterilizing connect No. four casees 11 of sterilizing, No. four casees of described sterilizing connect described cooler bin group, number case of described sterilizing connects mends wind blower fan 12, number case of described sterilizing, No. two casees of described sterilizing, No. three casees of described sterilizing, No. four casees of described sterilizing are all connected with heating side door 13 and thermal insulation board 14.
Embodiment 3:
Heated air circulation type tunnel sterilization baking oven described in embodiment 2, described cooler bin group includes one group of interconnective cooler bin 15, equipped with flashboard motor 16 between first described cooler bin and described No. four casees of sterilizing, described cooler bin is sequentially connected with cooling, air discharging mouth 17, cooling air inlet 18, lower cooling, air discharging mouth 19, described cooler bin is built with circulating fan, described circulating fan connects condenser 21, described condenser connects condenser water pipe 22, described circulating fan connects plenum chamber 23, described plenum chamber connects high efficiency particulate air filter 24, described plenum chamber pops one's head in 25 equipped with chilling temperature, described plenum chamber bottle conveying mesh-belt 26 is arranged below, described bottle conveying mesh-belt connects guipure motor 27.
Embodiment 4:
Heated air circulation type tunnel sterilization baking oven described in embodiment 3, described inlet box, described preheating cabinet, described sterilization tank group, described cooler bin group are all connected with high-efficiency air filter 20, described preheating cabinet connects exhaust fan 28, described preheating cabinet is built with air intake blower fan 29, described air intake blower fan connects just high efficiency particulate air filter 30 and described plenum chamber, described plenum chamber connects high efficiency particulate air filter 31, described plenum chamber built with temperature sensor 34, described plenum chamber be arranged below guipure 35.
Embodiment 5:
Heated air circulation type tunnel sterilization baking oven described in embodiment 2, described benefit wind blower fan connects heating blower 36, described heating blower connects heater 37, described heating blower connects plenum chamber, connecting the upper temperature sensor 38 of heating and the lower temperature sensor 39 of heating in described plenum chamber, described plenum chamber connects hi-temp hi-effective filter 40.
Embodiment 6:
Heated air circulation type tunnel sterilization baking oven described in above-described embodiment,
Workflow:
Conveyer belt bottle inlet (shielding system (O-RABS) protection) → entrance arranges bottle inlet (shielding system (O-RABS) protection) → preheating section → high temperature sterilize section → cooling section → sub-bottle rotating disk (shielding system (O-RABS) protection).
Description of the process:
One. sterilization method Hot-blast Heating sterilizing;
Fortune bottle mode guipure directly carries bottle and carries;
Being suitable for bottle 7-50ml bottle, particular/special requirement can be set for applicable big bottle function;
The bilateral chain guipure of guipure, carries side shield.
Temperature 70-85 DEG C of feeding district;
Sterilizing district temperature 330 DEG C, endotoxin reduction >=3log cools down air outside and accesses cold air;
8-11 DEG C of chilled water of cooling water manufacturer;
Bottle outlet temperature is less than 40 DEG C;
Equipment electricity consumption 380V three-phase commercial power;
Installation environment C level or B level region, export as B level background A level region;
Ambient temperature and humidity temperature 20-24 DEG C, relative humidity 35-60% ground every square metre is more than 800KG.
Two. structural behaviour is arranged:
Hot air circulation tunnel oven agent structure is divided into:
Underframe, drive system, preheating cabinet, add hot tank and cooler bin.
Device structure divides by function, is broadly divided into three working areas:
A), there is laminar flow feeding working area
B), there is laminar flow in heating work district
C), there is laminar flow in cooling work district
(1), feeding working area
A, feeding working area are between tunnel oven heating work district and entrance, and feeding working area is by casing, prefilter, hi-temp hi-effective filter, circulating fan and moisture-eliminating blower composition.
, feeding working area have a vertical A level way flow, stop hot-air to be diffused into room.All there is upper and lower adjustable insulating plate at two ends, working area, in order to stop the hot-air in sterilizing district, during shutdown, also have certain sealing process.
, feeding working area pressure more than between wash bottle, less than heating work district.
, feeding working area have preheating and the effect of humidity discharging, humidity discharging temperature is the highest is about 80 DEG C.
, side, feeding working area have watch window.
, lateral DOP entrance allows for the validation test of equipment on tunnel.
, opening side sealing plate door can enter in tunnel, filter element can be replaced from the side easily.
, new wind supply port and humidity discharging mouth on feeding working area.The humidity discharging air quantity variable ratio frequency changer speed governing of humidity discharging mouth, it is possible to regulate the flow of air.
Feeding working area schematic diagram
Feeding working area air-flow flow chart
(2), heating work district
A, heating work district, also known as sterilizing section, are in the middle part of tunnel oven, are arranged on tunnel oven underframe, and heating work district is made up of thermal-insulating body, circulating fan, hi-temp hi-effective filter, rustless steel wing heater, benefit blower fan and benefit wind filter.
, all adopt argon arc welding seamless welding, bent angle arc transition inside and outside casing, without dead angle, non-blind area in structure, use the insulation material of not chloride ion-containing.
, rustless steel heater be arranged on above tunnel oven bilateral, the whole side of casing is able to fully open cleaning door, it is possible to convenient entrance adds the replacing of hot cell and filter and carry out other attended operation.
, heating work district have vertical A level way flow, the daily heatproof of hi-temp hi-effective filter 350 DEG C, heating work district air pressure is more than the air pressure of feeding working area and cooling work district.
, tunnel oven top be provided with benefit wind blower fan, mend wind blower fan to sterilizing district provide overload air, make heating work district maintain in malleation level all the time relative to working area, two ends, fan airflow entrance has filter.
Heating work plot structure schematic diagram
Heating work district air-flow flow chart
(3), cooling work district A, cooling work district are made up of parts such as casing, ftercompction blower fan, high efficiency particulate air filter, cooling, air discharging machines.B, cooling work district are between heating work district and tunnel exit, have the dividing plate that can adjust up and down at cooling section two ends, and the flowing of air is played certain buffer action.
, both sides, cooling work district use significantly split cleaning door, it is possible to make to enter easily heating chamber, to be filtered the replacing of device filter element and to carry out other attended operation.
, there is watch window side, cooling work district and the moving situation of glass container in tunnel can be observed easily.
, cooling work district have vertical A level way flow, cooling work district wind speed is 0.4m/S, cooling zone adopt heatproof 250 DEG C high efficiency particulate air filter.
, cooling work district adopt air cooling way cooling, the turnover flow of scalable cold air, it is ensured that after bottle outlet, bottleneck temperature is less than 40 DEG C;
E, automatically adjusted cooling, air discharging blower fan by differential pressure pickup, it is possible to reach tunnel oven and be automatically adjusted the purpose of front and back pressure balance.
Three, functional unit
(1), baffle plate
Whole piece tunnel oven has two can the sideboard of up-down adjustment, it is possible to according to concrete glass container specification at controllable register, in order to stop hot-air to enter adjacent working area, in order to stop the air contact between different operating district during shutdown.
(2), high efficiency particulate air filter
High efficiency particulate air filter all uses high-temperature resistant filter, and wherein heating work district filter can reach limiting temperature 400 DEG C, filters and adopts H13 rank, 316L rustless steel diffuser plate, and all component, sealing member can be high temperature resistant, and good seal does not produce granule.Differential manometer before and after high efficiency particulate air filter configuration, if desired for arranging warning function, each working area has efficient integrity detection mouth and wind speed and dust particle detection interface.
When installing high efficiency particulate air filter, opening side seals door-plate, and filter element can be installed by drawer type from the side.
High efficiency particulate air filter dismounting and compression, by adjusting the carrying bolt on four angles of upper compression frame.
(3), guipure
Guipure adopts bilateral chain drive, carries side-lens, and twine uses 316L rustless steel, and other are 304 rustless steels, permanent load and run at high operating temperatures guarantee do not rupture, do not thread off, not blackening.
Guipure runs whole process and is under laminar flow protection, is equipped with ultrasound wave guipure purging system in tunnel oven bottom.
Guipure is the impact avoiding flatulence of heat type, is furnished with tensioner and regulates device,
Guipure power uses cycloidal planetary gear speed reducer transmission efficiency high, and the speed of motor can pass through frequency converter timing, and can demonstrate ruuning situation in man machine interface.
(4), blower fan
Feeding working area uses air intake blower fan and moisture-eliminating blower.
Heating work district uses circulating fan and mends wind blower fan.
Cooling work district uses air intake blower fan and exhaust fan.
Air intake blower fan selects quiet centrifugal blower, and exhaust fan selects ventilation centrifugal blower, and hot air circulation blower adopts rustless steel to make, and energy is high temperature resistant and does not produce granule, non lubricant oil seepage.The motor of air-heater has water-cooling system, it is ensured that high-temperature blower runs well for a long time.
(5), heater
Heater is arranged on above the both sides of tunnel oven, conveniently installs and dismounting, and heater is 304 stainless steels, and form is wound form fin heater.Tunnel can be risen to 320 DEG C from room temperature by heater in 30 minutes, and heater has ammeter monitoring current situation, was reacted the serviceability rate of heater by current values.
Four, function is controlled
Arranging and independently operate regulator cubicle, be beneficial to maintenance and use safety, having good ground protection and dustproof and waterproof heat sinking function, the power-off device of machinery disconnection mode joined by main power source.

Claims (5)

1. a heated air circulation type tunnel sterilization baking oven, its composition includes: rustless steel underframe, it is characterized in that: described rustless steel underframe is sequentially connected with inlet box, preheating cabinet, sterilization tank group, cooler bin group, described inlet box connects described preheating cabinet, described preheating cabinet connects described sterilization tank group, described sterilization tank group connects described cooler bin group, described rustless steel underframe connects adjustable support leg, described preheating cabinet connects circulating fan, described inlet box connects advance air port, and described inlet box has baking oven import.
2. heated air circulation type tunnel sterilization baking oven according to claim 1, it is characterized in that: described cooler bin group includes number case of sterilizing, number case of described sterilizing connects described preheating cabinet, number case of described sterilizing connects No. two casees of sterilizing, No. two casees of described sterilizing connect No. three casees of sterilizing, No. three casees of described sterilizing connect No. four casees of sterilizing, No. four casees of described sterilizing connect described cooler bin group, number case of described sterilizing connects mends wind blower fan, number case of described sterilizing, No. two casees of described sterilizing, No. three casees of described sterilizing, No. four casees of described sterilizing are all connected with heating side door and thermal insulation board.
3. heated air circulation type tunnel sterilization baking oven according to claim 2, it is characterized in that: described cooler bin group includes one group of interconnective cooler bin, equipped with flashboard motor between first described cooler bin and described No. four casees of sterilizing, described cooler bin is sequentially connected with cooling, air discharging mouth, cooling air inlet, lower cooling, air discharging mouth, described cooler bin is built with circulating fan, described circulating fan connects condenser, described condenser connects condenser water pipe, described circulating fan connects plenum chamber, described plenum chamber connects high efficiency particulate air filter, described plenum chamber is popped one's head in equipped with chilling temperature, described plenum chamber bottle conveying mesh-belt is arranged below, described bottle conveying mesh-belt connects guipure motor.
4. heated air circulation type tunnel sterilization baking oven according to claim 3, it is characterized in that: described inlet box, described preheating cabinet, described sterilization tank group, described cooler bin group are all connected with high-efficiency air filter, described preheating cabinet connects exhaust fan, described preheating cabinet is built with air intake blower fan, described air intake blower fan connects just high efficiency particulate air filter and described plenum chamber, described plenum chamber connects high efficiency particulate air filter, described plenum chamber built with temperature sensor, described plenum chamber be arranged below guipure.
5. heated air circulation type tunnel sterilization baking oven according to claim 2, it is characterized in that: described benefit wind blower fan connects heating blower, described heating blower connects heater, described heating blower connects plenum chamber, connecting the upper temperature sensor of heating and the lower temperature sensor of heating in described plenum chamber, described plenum chamber connects hi-temp hi-effective filter.
CN201620051139.3U 2016-01-19 2016-01-19 Heated air circulation formula tunnel sterilization oven Active CN205373334U (en)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107094500A (en) * 2017-06-17 2017-08-29 发贵科技(贵州)有限公司 A kind of flow production line system of planting edible mushroom
CN107114121A (en) * 2017-06-17 2017-09-01 发贵科技(贵州)有限公司 A kind of sterilization and inoculation integrated equipment system of the production of planting edible mushroom
CN108120261A (en) * 2016-11-28 2018-06-05 登封市宏远电热元件有限公司 A kind of single channel double push plate continuous tunnel furnaces drying control device
CN108856095A (en) * 2018-07-19 2018-11-23 无锡邦得机械有限公司 A kind of auto parts cleaning producing line and cleaning method
CN109078199A (en) * 2017-06-14 2018-12-25 发贵科技(贵州)有限公司 A kind of sterilizing tunnel oven equipment of automatic inspection rejects
CN109553052A (en) * 2017-09-25 2019-04-02 发贵科技(贵州)有限公司 A kind of automatic inspection rejects sterilizing tunnel oven equipment of clamp-type handstand bottle
CN109553053A (en) * 2017-09-25 2019-04-02 发贵科技(贵州)有限公司 A kind of automatic inspection rejects sterilizing tunnel oven equipment of rail mounted handstand bottle
CN116036330A (en) * 2022-12-22 2023-05-02 哈尔滨科海机械设备制造有限公司 Sterilizing dryer

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108120261A (en) * 2016-11-28 2018-06-05 登封市宏远电热元件有限公司 A kind of single channel double push plate continuous tunnel furnaces drying control device
CN109078199A (en) * 2017-06-14 2018-12-25 发贵科技(贵州)有限公司 A kind of sterilizing tunnel oven equipment of automatic inspection rejects
CN107094500A (en) * 2017-06-17 2017-08-29 发贵科技(贵州)有限公司 A kind of flow production line system of planting edible mushroom
CN107114121A (en) * 2017-06-17 2017-09-01 发贵科技(贵州)有限公司 A kind of sterilization and inoculation integrated equipment system of the production of planting edible mushroom
CN107114121B (en) * 2017-06-17 2019-09-10 发贵科技(贵州)有限公司 A kind of sterilizing of the production of planting edible mushroom-inoculation integrated equipment system
CN109553052A (en) * 2017-09-25 2019-04-02 发贵科技(贵州)有限公司 A kind of automatic inspection rejects sterilizing tunnel oven equipment of clamp-type handstand bottle
CN109553053A (en) * 2017-09-25 2019-04-02 发贵科技(贵州)有限公司 A kind of automatic inspection rejects sterilizing tunnel oven equipment of rail mounted handstand bottle
CN108856095A (en) * 2018-07-19 2018-11-23 无锡邦得机械有限公司 A kind of auto parts cleaning producing line and cleaning method
CN108856095B (en) * 2018-07-19 2024-01-16 无锡邦得机械有限公司 Automobile part cleaning production line and cleaning method
CN116036330A (en) * 2022-12-22 2023-05-02 哈尔滨科海机械设备制造有限公司 Sterilizing dryer

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