CN205368093U - Sludge dewatering mummification processing system based on electroosmosis - Google Patents
Sludge dewatering mummification processing system based on electroosmosis Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种基于电渗透的污泥脱水干化处理系统,属于污水处理领域。The utility model relates to a sludge dehydration and drying treatment system based on electroosmosis, which belongs to the field of sewage treatment.
背景技术Background technique
在污水处理中,活性污泥法是目前应用最广泛的污水处理技术。污水经过活性污泥处理后,会产生大量的剩余活性污泥。这些剩余活性污泥含有大量的有害物质,如寄生虫卵、病原微生物、重金属、及未稳定化的有机物,如果得不到有效处理,将会对环境造成恶劣影响。我国日产湿污泥8万吨,其中工业湿污泥4万吨,年增长速度10-15%之间,如此庞大的污泥数量,需要得到及时有效的处理,以达到减量化、无害化、稳定化和资源化的目的。污泥中含有大量的水分,脱水处理是污泥减量化处理的首要环节,对污泥进行压榨并加热脱水是一种现有的处理方法,如专利申请号为CN2012100454363的专利申请涉及一种低温真空脱水干化成套设备及其工艺,专利号为ZL201120498066X的专利涉及一种加热滤板,专利号为201120498495.7的专利涉及一种隔膜滤板,这些技术中涉及的污泥脱水处理方法,采用压榨、加热等脱水处理手段处理后,虽然能够将污泥中的水分含量降至较低的状态,但处理效率相对较低,处理过程能耗相对较大。In sewage treatment, activated sludge process is currently the most widely used sewage treatment technology. After the sewage is treated with activated sludge, a large amount of residual activated sludge will be produced. These remaining activated sludge contain a large amount of harmful substances, such as parasite eggs, pathogenic microorganisms, heavy metals, and unstabilized organic matter. If they are not treated effectively, they will have a bad impact on the environment. Our country produces 80,000 tons of wet sludge per day, including 40,000 tons of industrial wet sludge, with an annual growth rate of 10-15%. Such a huge amount of sludge needs to be treated in a timely and effective manner to achieve reduction and harmlessness. The purpose of globalization, stabilization and resource utilization. Sludge contains a lot of water, and dehydration treatment is the first step in sludge reduction treatment. Squeeze sludge and heat dehydration is an existing treatment method. For example, the patent application number CN2012100454363 relates to a The complete set of low-temperature vacuum dehydration and drying equipment and its technology, the patent No. ZL201120498066X relates to a heating filter plate, and the patent No. 201120498495.7 relates to a diaphragm filter plate. The sludge dehydration treatment method involved in these technologies uses pressing After treatment by dehydration treatment methods such as heating and heating, although the moisture content in the sludge can be reduced to a low state, the treatment efficiency is relatively low, and the energy consumption of the treatment process is relatively large.
实用新型内容Utility model content
为了克服现有技术的缺陷,本实用新型提供一种基于电渗透的污泥脱水干化处理系统,能够进一步降低污泥中的水分含量,提高污泥处理效率,降低处理过程的能耗。In order to overcome the defects of the prior art, the utility model provides a sludge dehydration and drying treatment system based on electroosmosis, which can further reduce the moisture content in the sludge, improve the sludge treatment efficiency, and reduce the energy consumption of the treatment process.
为了实现上述目的及相关目的,本实用新型的一种基于电渗透的污泥脱水干化处理系统采用如下技术方案:一种基于电渗透的污泥脱水干化处理系统,包括一压滤机,所述压滤机包括多个依次叠合的滤板,相邻的两个滤板之间形成一个污泥容腔;滤板上设置有贯穿滤板并与所述污泥容腔连通的污泥通道和出水通道;所述滤板具有中空的介质容腔,滤板上还设置有与介质容腔连通的介质进口和介质出口,滤板两侧具有面向污泥容腔的滤板表面,所述滤板表面被包覆在滤布以内;所述滤板上的介质容腔通过介质进口和介质出口串联在介质循环管路中,每个滤板上的出水通道互相连通,并与滤液排放管相连接,所述滤液排放管还通过切换阀与抽真空装置连接;所述滤板表面上均设有电极,每个污泥容腔两侧的电极分别与电源的两极相连接。In order to achieve the above and related purposes, a sludge dehydration and drying treatment system based on electro-osmosis of the utility model adopts the following technical scheme: a sludge dehydration and drying treatment system based on electro-osmosis, including a filter press, The filter press includes a plurality of successively stacked filter plates, and a sludge chamber is formed between two adjacent filter plates; A mud channel and a water outlet channel; the filter plate has a hollow medium cavity, the filter plate is also provided with a medium inlet and a medium outlet connected to the medium cavity, and both sides of the filter plate have filter plate surfaces facing the sludge cavity, The surface of the filter plate is covered in the filter cloth; the medium cavity on the filter plate is connected in series in the medium circulation pipeline through the medium inlet and the medium outlet, and the water outlet channels on each filter plate are connected to each other and connected to the filtrate The discharge pipe is connected to each other, and the filtrate discharge pipe is also connected to the vacuum device through a switching valve; electrodes are arranged on the surface of the filter plate, and the electrodes on both sides of each sludge chamber are respectively connected to the two poles of the power supply.
优选地,所述滤板上还设置有与出水通道连通的压气口,所述压气口与空压装置连通。Preferably, the filter plate is also provided with an air pressure port communicating with the water outlet channel, and the air pressure port is in communication with the air pressure device.
优选地,所述滤板均为隔膜滤板,隔膜滤板两侧的滤板表面为柔性耐压导热隔膜,导热隔膜周边设置有第一板框,第一板框与两侧的导热隔膜之间形成第一介质容腔。Preferably, the filter plates are all diaphragm filter plates, the surface of the filter plate on both sides of the diaphragm filter plate is a flexible pressure-resistant heat-conducting diaphragm, and a first plate frame is arranged around the heat-conducting diaphragm, between the first plate frame and the heat-conducting diaphragm on both sides A first medium chamber is formed between them.
优选地,所述滤板包括隔膜滤板和加热滤板,隔膜滤板和加热滤板间隔排布;隔膜滤板两侧的滤板表面为柔性耐压导热隔膜,导热隔膜周边设置有第一板框,第一板框与两侧的导热隔膜之间形成第一介质容腔;加热滤板的两侧的滤板表面为导热板,导热板周边设置有第二板框,第二板框与两侧的导热板之间形成第二介质容腔。Preferably, the filter plate includes a diaphragm filter plate and a heating filter plate, and the diaphragm filter plate and the heating filter plate are arranged at intervals; the surface of the filter plate on both sides of the diaphragm filter plate is a flexible pressure-resistant and heat-conducting diaphragm, and the periphery of the heat-conducting diaphragm is provided with a first Plate frame, the first medium cavity is formed between the first plate frame and the heat conduction diaphragm on both sides; the surface of the filter plate on both sides of the heating filter plate is a heat conduction plate, and a second plate frame is arranged around the heat conduction plate, and the second plate frame A second medium chamber is formed between the heat conducting plates on both sides.
进一步地,所述导热板为金属板,所述导热板构成所述电极。Further, the heat conduction plate is a metal plate, and the heat conduction plate constitutes the electrode.
进一步地,所述导热隔膜由导电橡胶制成,所述导热隔膜构成所述电极。Further, the thermally conductive diaphragm is made of conductive rubber, and the thermally conductive diaphragm constitutes the electrode.
进一步地,所述隔膜滤板的介质进口和介质出口串联在加压介质循环管路中。Further, the medium inlet and medium outlet of the membrane filter plate are connected in series in the pressurized medium circulation pipeline.
进一步地,所述滤板的介质进口和介质出口串联在加热介质循环管路中。Further, the medium inlet and medium outlet of the filter plate are connected in series in the heating medium circulation pipeline.
基于上述技术方案,本实用新型的一种基于电渗透的污泥脱水干化处理系统,其中的压滤机包括多个依次叠合的滤板,相邻的滤板之间形成一个污泥容腔,滤板两侧的表面设置有用于与电源相连的电极,在电极的作用下,污泥发生电渗透效应,污泥中的水分被分离出来,并通过抽真空装置将水分从出水通道抽出;这样能够进一步降低污泥中的含水量,提高污泥的脱水效果,提高了污泥处理的效率,从而降低了处理过程的能耗。Based on the above technical solution, a sludge dehydration and drying treatment system based on electro-osmosis of the utility model, wherein the filter press includes a plurality of sequentially stacked filter plates, and a sludge container is formed between adjacent filter plates. The surface of both sides of the filter plate is equipped with electrodes for connecting to the power supply. Under the action of the electrodes, the sludge has an electroosmotic effect, and the water in the sludge is separated, and the water is drawn out from the water outlet channel by a vacuum device. ; This can further reduce the water content in the sludge, improve the dehydration effect of the sludge, improve the efficiency of sludge treatment, thereby reducing the energy consumption of the treatment process.
附图说明Description of drawings
图1是本实用新型的一种基于电渗透的污泥脱水干化处理系统的整体示意图。Fig. 1 is an overall schematic diagram of a sludge dehydration and drying treatment system based on electro-osmosis of the present invention.
图2是压滤机的滤板排布结构意图。Figure 2 is a structural diagram of the filter plate arrangement of the filter press.
图3是隔膜滤板的正视图。Figure 3 is a front view of a membrane filter plate.
图4是图3中A-A的剖面视图。Fig. 4 is a sectional view of A-A in Fig. 3 .
图5是加热滤板的正视图。Figure 5 is a front view of the heated filter plate.
图6是图5中B-B的剖面视图。Fig. 6 is a sectional view of B-B in Fig. 5 .
1压滤机511a介质进口1 Media inlet of filter press 511a
11滤板组512a介质出口11 Media outlet of filter plate group 512a
2抽真空装置520a导热隔膜2 vacuum device 520a heat conduction diaphragm
3空压装置530a第一介质容腔3 The first medium chamber of the air compressor 530a
4加热介质循环管路540a凹陷区4 Heating medium circulation pipeline 540a recessed area
5加压介质循环管路550a污泥通道5 pressurized medium circulation pipeline 550a sludge channel
6电源560a出水通道6 power supply 560a water outlet channel
61导线570a连通槽61 lead wire 570a communication groove
200首压板500b加热滤板200 first pressure plate 500b heating filter plate
210主出水口510b第二板框210 main water outlet 510b second plate frame
220主污泥入口511b介质进口220 main sludge inlet 511b medium inlet
300尾压板512b介质出口300 tail pressure plate 512b medium outlet
310压气口520b导热板310 pressure port 520b heat conduction plate
400切换阀530b第二介质容腔400 switching valve 530b second medium chamber
500滤板540b凹陷区500 filter plate 540b recessed area
511介质进口550b污泥通道511 medium inlet 550b sludge channel
512介质出口560b出水通道512 medium outlet 560b water outlet channel
500a隔膜滤板570b连通槽500a diaphragm filter plate 570b communication groove
510a第一板框600污泥容腔510a first plate frame 600 sludge chamber
具体实施方式detailed description
下面结合附图对本实用新型的具体实施方式作进一步详细说明。这些实施方式仅用于说明本实用新型,而并非对本实用新型的限制。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail. These embodiments are only used to illustrate the utility model, but not to limit the utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplified descriptions, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
此外,在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.
图1是本实用新型的一种基于电渗透的污泥脱水干化处理系统的整体示意图;图2是压滤机的滤板排布结构意图。如图1和图2所示,一种基于电渗透的污泥脱水干化处理系统,包括一压滤机1,压滤机1包括多个依次叠合的滤板500,叠合的滤板500串联排列成一滤板组11,并且滤板组11被从两端压紧,相邻的两个滤板500之间形成一个污泥容腔600;滤板500上设置有贯穿滤板500并与所述污泥容腔600连通的污泥通道550和出水通道560;来自污泥调制池的湿污泥通过污泥通道550流入并充满各污泥容腔600;滤板500具有中空的介质容腔(图4中的530a/图6中的530b),用以充入热的流体介质或者具有压力的流体介质,滤板500上还设置有与介质容腔连通的介质进口511和介质出口512,分别用于通入流体介质和流出流体介质,滤板500两侧具有面向污泥容腔600的滤板表面,所述滤板表面被包覆在滤布(图中未示出)以内,进入到污泥容腔600内的湿污泥处于两个滤板500的滤布之间;滤板500上的介质容腔通过介质进口511和介质出口512串联在介质循环管路(加热介质循环管路4/加压介质循环管路5)中,每个滤板500上的出水通道560互相连通,并与滤液排放管相连接,滤液排放管还通过切换阀400与抽真空装置2连接;滤板500表面上均设有电极,每个污泥容腔600两侧的电极分别与电源6的两极相连接。这样,污泥容腔600中的湿污泥在经过一次压榨和二次压榨之后,在滤板表面的电极的作用下,污泥发生电渗透效应,污泥中的水分被分离出来,进一步提高污泥的脱水效果;通过抽真空装置2可以将水分从出水通道560抽出,能够更进一步降低污泥中的含水量,提高污泥的脱水效果。所以本实用新型的一种基于电渗透的污泥脱水干化处理系统能够进一步降低污泥的含水量,提高污泥脱水处理的效率,降低处理过程的能耗,提高污泥的脱水效果。Fig. 1 is an overall schematic diagram of a sludge dehydration and drying treatment system based on electro-osmosis of the present utility model; Fig. 2 is a schematic diagram of a filter plate arrangement structure of a filter press. As shown in Figures 1 and 2, a sludge dehydration and drying treatment system based on electroosmosis includes a filter press 1, and the filter press 1 includes a plurality of sequentially stacked filter plates 500, and the stacked filter plates 500 are arranged in series to form a filter plate group 11, and the filter plate group 11 is pressed from both ends, and a sludge chamber 600 is formed between two adjacent filter plates 500; The sludge channel 550 and the water outlet channel 560 communicated with the sludge chamber 600; the wet sludge from the sludge conditioning tank flows into and fills each sludge chamber 600 through the sludge channel 550; the filter plate 500 has a hollow medium The cavity (530a in FIG. 4/530b in FIG. 6) is used to fill with hot fluid medium or fluid medium with pressure, and the filter plate 500 is also provided with a medium inlet 511 and a medium outlet communicating with the medium cavity 512, respectively used to pass into the fluid medium and outflow the fluid medium, the filter plate 500 has a filter plate surface facing the sludge chamber 600 on both sides, and the filter plate surface is covered in the filter cloth (not shown in the figure) , the wet sludge entering the sludge chamber 600 is between the filter cloths of the two filter plates 500; the medium chamber on the filter plate 500 is connected in series in the medium circulation pipeline (heating medium) through the medium inlet 511 and the medium outlet 512 In the circulation pipeline 4/pressurized medium circulation pipeline 5), the outlet channels 560 on each filter plate 500 communicate with each other and are connected to the filtrate discharge pipe, which is also connected to the vacuum device 2 through the switching valve 400 Electrodes are provided on the surface of the filter plate 500, and the electrodes on both sides of each sludge chamber 600 are connected to the two poles of the power supply 6 respectively. In this way, after the wet sludge in the sludge chamber 600 has been squeezed once and twice, under the action of the electrodes on the surface of the filter plate, the sludge has an electroosmotic effect, and the water in the sludge is separated, further improving the quality of the sludge. Sludge dehydration effect: the water can be extracted from the water outlet channel 560 through the vacuum device 2, which can further reduce the water content in the sludge and improve the sludge dehydration effect. Therefore, a sludge dehydration and drying treatment system based on electroosmosis of the utility model can further reduce the water content of the sludge, improve the efficiency of the sludge dehydration treatment, reduce the energy consumption of the treatment process, and improve the dehydration effect of the sludge.
在进行一次压榨时,需要从滤板组11的两端对滤板组11加压使各滤板500相互压紧,为了便于对滤板组11加压,可以在滤板组11的首端和尾端分别设置一首压板200和尾压板300,将首压板200与机架固定,将尾压板300和各滤板500安装在机架上,尾压板300和各滤板500可相对机架沿滤板组11轴向滑动,在尾压板300上对滤板组11施加沿滤板组11轴向的压力即可将各滤板500相互压紧;为了便于向污泥通道550中通入污泥和从出水通道560中排出水分,可以在首压板200上设置用于和污泥调制池连通的主污泥入口220、用于与滤液排放管连通的主出水口210。When performing a press, it is necessary to pressurize the filter plate group 11 from both ends of the filter plate group 11 so that the filter plates 500 are pressed against each other. A first pressure plate 200 and a tail pressure plate 300 are respectively arranged at the tail end, the first pressure plate 200 is fixed to the frame, the tail pressure plate 300 and each filter plate 500 are installed on the frame, the tail pressure plate 300 and each filter plate 500 can be opposite to the frame Slide along the axial direction of the filter plate group 11, and apply pressure on the filter plate group 11 along the axial direction of the filter plate group 11 on the tail pressure plate 300 to press the filter plates 500 against each other; in order to facilitate the passage into the sludge channel 550 To discharge the sludge and water from the water outlet channel 560 , a main sludge inlet 220 for communicating with the sludge conditioning tank and a main water outlet 210 for communicating with the filtrate discharge pipe can be provided on the first pressure plate 200 .
如图2所示,尾压板300上还设置有与出水通道连通的压气口310,压气口310与空压装置3连接。这样,空压装置3吹出的压缩空气依次经过压气口310、各污泥容腔600、各出水通道560、主出水口210及主污泥入口220将其中的水分排出滤板500,实施“正吹”;如图2所示,还可以将空压装置3接在首压板200的主污泥入口220上,将主污泥入口220用作压气口,空压装置3吹出的压缩空气依次经过主污泥入口220、各污泥容腔600及各出水通道560将其中的水分排出滤板500,实施“反吹”;为了既能够实施“正吹”,又能够实施“反吹”,可以在主污泥入口220与空压装置3之间、压气口310与空压装置3之间均设置连接管道,并在主污泥入口220与空压装置3之间的连接管道、压气口310与空压装置3之间的连接管道上均设置切换阀400;“正吹”时,关闭主污泥入口220与空压装置3之间的连接管道上的切换阀400,并开启压气口310与空压装置3之间的连接管道上的切换阀400;“反吹”时,开启主污泥入口220与空压装置3之间的连接管道上的切换阀400,并关闭压气口310与空压装置3之间的连接管道上的切换阀400。As shown in FIG. 2 , the tail pressure plate 300 is further provided with an air pressure port 310 communicating with the water outlet channel, and the air pressure port 310 is connected with the air pressure device 3 . In this way, the compressed air blown out by the air compressor 3 passes through the compressed air port 310, each sludge chamber 600, each water outlet channel 560, the main water outlet 210 and the main sludge inlet 220 to discharge the moisture therein from the filter plate 500, implementing "normal Blow"; as shown in Figure 2, the air compressor 3 can also be connected to the main sludge inlet 220 of the first pressure plate 200, and the main sludge inlet 220 is used as the air pressure port, and the compressed air blown out by the air compressor 3 passes through the The main sludge inlet 220, each sludge chamber 600 and each water outlet channel 560 discharge the moisture therein from the filter plate 500 to implement "back blowing"; in order to implement both "forward blowing" and "back blowing", you can Connection pipes are arranged between the main sludge inlet 220 and the air compressor 3 and between the air compressor 310 and the air compressor 3, and the connection pipes and the air compressor 310 between the main sludge inlet 220 and the air compressor 3 The switching valve 400 is set on the connecting pipeline between the air compressor device 3 and the air compressor device 3; when "forward blowing", the switching valve 400 on the connecting pipeline between the main sludge inlet 220 and the air compressor device 3 is closed, and the air compressor port 310 is opened The switching valve 400 on the connecting pipeline between the main sludge inlet 220 and the air-compressing device 3; during "back blowing", open the switching valve 400 on the connecting pipeline between the main sludge inlet 220 and the air-compressing device 3, and close the compressed air port 310 and The switching valve 400 on the connecting pipeline between the air compressors 3 .
隔膜滤板500a和加热滤板500b是污泥脱水处理的压滤机中常用的两种滤板,在本实用新型的一种基于电渗透的污泥脱水干化处理系统中,压滤机1的滤板组11中的各滤板均为隔膜滤板500a,各隔膜滤板500a依次叠连;或者压滤机1的滤板组11中的各滤板包括隔膜滤板500a和加热滤板500b,隔膜滤板500a和加热滤板500b间隔排布。Diaphragm filter plate 500a and heating filter plate 500b are two kinds of filter plates commonly used in filter presses for sludge dehydration treatment. Each filter plate in the filter plate group 11 is a diaphragm filter plate 500a, and each diaphragm filter plate 500a is stacked successively; or each filter plate in the filter plate group 11 of the filter press 1 includes a diaphragm filter plate 500a and a heating filter plate 500b, the membrane filter plate 500a and the heating filter plate 500b are arranged at intervals.
如图3和图4所示,隔膜滤板500a两侧的滤板表面为柔性耐压导热隔膜520a,导热隔膜520a周边设置有第一板框510a,第一板框510a与两侧的导热隔膜520a之间形成第一介质容腔530a,第一板框510a两侧的框端面相对于导热隔膜520a表面向外凸出而形成凹陷区540a,隔膜滤板500a两侧均有所述凹陷区540a,在压滤机1的滤板组11中,当各滤板均为隔膜滤板500a时,两个相邻的两个隔膜滤板500a的凹陷区540a合围成所述污泥容腔600;在导热隔膜520a内侧还设置有支撑板(图4中未标出),支撑板上设置有通孔,支撑板用于支撑隔膜以限制导热隔膜520a向第一介质容腔530a内凹入;第一板框510a上还设置有连通槽570a,连通槽570a一端延伸至出水通道560a而与出水通道560a连通,另一端延伸至凹陷区540a而与凹陷区540a连通,隔膜滤板500a上可以设置一个或者多个出水通道560a,在出水通道560a和凹陷区540a之间可设置一个或者多个连通槽570a。As shown in Figure 3 and Figure 4, the surface of the filter plate on both sides of the diaphragm filter plate 500a is a flexible pressure-resistant heat-conducting diaphragm 520a, and a first plate frame 510a is arranged around the heat-conducting diaphragm 520a, and the first plate frame 510a and the heat-conducting diaphragm on both sides 520a forms a first medium cavity 530a, and the frame end surfaces on both sides of the first plate frame 510a protrude outward relative to the surface of the heat-conducting diaphragm 520a to form a recessed area 540a, and both sides of the diaphragm filter plate 500a have said recessed area 540a , in the filter plate group 11 of the filter press 1, when each filter plate is a diaphragm filter plate 500a, the recessed areas 540a of two adjacent two diaphragm filter plates 500a are enclosed to form the sludge chamber 600; A support plate (not marked in FIG. 4 ) is also provided inside the heat conduction diaphragm 520a, and a through hole is provided on the support plate, and the support plate is used to support the diaphragm to limit the recess of the heat conduction diaphragm 520a into the first medium cavity 530a; A plate frame 510a is also provided with a communication groove 570a. One end of the communication groove 570a extends to the water outlet channel 560a and communicates with the water outlet channel 560a, and the other end extends to the recessed area 540a and communicates with the recessed area 540a. A membrane filter plate 500a may be provided with a Or a plurality of water outlet channels 560a, and one or more communication grooves 570a may be provided between the water outlet channels 560a and the recessed area 540a.
如图5和图6所示,加热滤板500b的两侧的滤板表面为导热板520b,导热板520b周边设置有第二板框510b,第二板框510b与两侧的导热板520b之间形成第二介质容腔530b;第二板框510b两侧的框端面相对于导热板520b表面向外凸出而形成凹陷区540b,加热滤板500b两侧均有所述凹陷区540b,在压滤机1的滤板组11中,当隔膜滤板500a和加热滤板500b依次间隔排布时,相邻的隔膜滤板500a的凹陷区540a和加热滤板500b的凹陷区540b合围成所述污泥容腔600;第二板框510b上还设置有连通槽570b,连通槽570b一端延伸至出水通道560b而与出水通道560b连通,另一端延伸至凹陷区540b而与凹陷区540b连通,加热滤板500b上可以设置一个或者多个出水通道560b,在出水通道560b和凹陷区540b之间可设置一个或者多个连通槽570b。As shown in Figure 5 and Figure 6, the surface of the filter plate on both sides of the heating filter plate 500b is a heat conduction plate 520b, and the periphery of the heat conduction plate 520b is provided with a second plate frame 510b, between the second plate frame 510b and the heat conduction plates 520b on both sides The second medium cavity 530b is formed between them; the frame end surfaces on both sides of the second plate frame 510b protrude outward relative to the surface of the heat conducting plate 520b to form a recessed area 540b, and both sides of the heating filter plate 500b have said recessed area 540b. In the filter plate group 11 of the filter press 1, when the diaphragm filter plate 500a and the heating filter plate 500b are arranged at intervals in sequence, the recessed area 540a of the adjacent diaphragm filter plate 500a and the recessed area 540b of the heating filter plate 500b are enclosed to form a The sludge chamber 600; the second plate frame 510b is also provided with a communication groove 570b, one end of the communication groove 570b extends to the water outlet channel 560b and communicates with the water outlet channel 560b, and the other end extends to the recessed area 540b and communicates with the recessed area 540b, One or more water outlet channels 560b may be provided on the heating filter plate 500b, and one or more communication grooves 570b may be provided between the water outlet channels 560b and the recessed area 540b.
在本实用新型的一种基于电渗透的污泥脱水干化处理系统中,当压滤机1的滤板组11中的各滤板均为隔膜滤板500a,各隔膜滤板500a依次叠连时,因为隔膜滤板500a两侧的导热隔膜520a具有柔性而且可以耐受较高压力,可以将隔膜滤板500a的介质进口511a和介质出口512a串联在加压介质循环管路5中,加压介质通入到隔膜滤板500a的第一介质容腔530a内使隔膜滤板500a两侧的导热隔膜520a向外鼓起而挤压污泥容腔600内的污泥,使污泥中的水分排出,实现二次压榨;导热隔膜520a具有良好的导热性能,还可以将各隔膜滤板500a的介质进口511a和介质出口512a串联在加热介质循环管路4中,在二次压榨后,向隔膜滤板500a的第一介质容腔530a内通入高温的流体介质,对污泥容腔600内的污泥进行加热,在抽真空装置2的同时作用下,使污泥中的水分转化成热蒸汽排出;隔膜滤板500a的导热隔膜520a可以采用导电橡胶来制作,这样可以将导线61连接在导热隔膜520a上,导热隔膜520a构成电极,相邻的隔膜滤板500a分别连接在电源6的两极,使污泥容腔600中的污泥发生电渗析作用,而使水分从污泥中分离出来从出水通道560a排出。In a sludge dehydration and drying treatment system based on electroosmosis of the present utility model, when each filter plate in the filter plate group 11 of the filter press 1 is a diaphragm filter plate 500a, each diaphragm filter plate 500a is stacked in sequence At this time, because the heat-conducting diaphragm 520a on both sides of the diaphragm filter plate 500a is flexible and can withstand relatively high pressure, the medium inlet 511a and the medium outlet 512a of the diaphragm filter plate 500a can be connected in series in the pressurized medium circulation pipeline 5, pressurized The medium is passed into the first medium chamber 530a of the diaphragm filter plate 500a, so that the heat-conducting diaphragm 520a on both sides of the diaphragm filter plate 500a bulges outwards and squeezes the sludge in the sludge chamber 600, so that the moisture in the sludge discharge to achieve secondary pressing; the heat-conducting diaphragm 520a has good thermal conductivity, and the medium inlet 511a and the medium outlet 512a of each diaphragm filter plate 500a can also be connected in series in the heating medium circulation pipeline 4, after the secondary pressing, to the diaphragm The high-temperature fluid medium is passed into the first medium chamber 530a of the filter plate 500a to heat the sludge in the sludge chamber 600, and the moisture in the sludge is converted into heat under the action of the vacuum device 2 at the same time. The steam is discharged; the thermally conductive diaphragm 520a of the diaphragm filter plate 500a can be made of conductive rubber, so that the wire 61 can be connected to the thermally conductive diaphragm 520a, and the thermally conductive diaphragm 520a constitutes an electrode, and the adjacent diaphragm filter plates 500a are respectively connected to the two poles of the power supply 6 , so that the sludge in the sludge chamber 600 undergoes electrodialysis, and the water is separated from the sludge and discharged from the water outlet channel 560a.
在本实用新型的一种基于电渗透的污泥脱水干化处理系统中,当压滤机1的滤板组11中的各滤板包括隔膜滤板500a和加热滤板500b,隔膜滤板500a和加热滤板500b间隔排布时,相邻的隔膜滤板500a的凹陷区540a和加热滤板500b的凹陷区540b形成所述污泥容腔600;因为隔膜滤板500a两侧的导热隔膜520a具有柔性而且可以耐受较高压力,可以将隔膜滤板500a的介质进口511a和介质出口511b串联在加压介质循环管路5中,加压介质通入到隔膜滤板500a的第一介质容腔530a内使隔膜滤板500a两侧的导热隔膜520a向外鼓起而挤压污泥容腔600内的污泥,使污泥中的水分排出,实现二次压榨;加热滤板500b的导热板520b具有良好的导热作用,隔膜滤板500a的导热隔膜520a也具有良好的导热作用,在二次压榨后,可以将加热滤板500b和隔膜滤板500a的介质进口511b、511a和介质出口512b、512a均串联在加热介质循环管路4中,向加热滤板500b和隔膜滤板500a的第二介质容腔530b、530a内通入高温的流体介质,对污泥容腔600内的污泥进行加热,在抽真空装置2的同时作用下,使污泥中的水分转化成热蒸汽排出;隔膜滤板500a的导热隔膜520a还可以采用导电橡胶来制作,这样可以将导线61连接在导热隔膜520a上,导热隔膜520a构成电极;加热滤板500b的导热板520b可以采用金属材料制成,所述导热板520b构成所述电极。隔膜滤板500a和加热滤板500b上的电极分别连接在电源6的两极,使污泥容腔中的污泥发生电渗析作用,而使水分进一步从污泥中分离出来并从出水通道排出。In a sludge dehydration and drying treatment system based on electroosmosis of the present utility model, when each filter plate in the filter plate group 11 of the filter press 1 includes a diaphragm filter plate 500a and a heating filter plate 500b, the diaphragm filter plate 500a When arranged at intervals with the heating filter plate 500b, the recessed area 540a of the adjacent diaphragm filter plate 500a and the recessed area 540b of the heating filter plate 500b form the sludge chamber 600; because the heat-conducting diaphragm 520a on both sides of the diaphragm filter plate 500a It is flexible and can withstand high pressure. The medium inlet 511a and medium outlet 511b of the membrane filter plate 500a can be connected in series in the pressurized medium circulation pipeline 5, and the pressurized medium is passed into the first medium container of the membrane filter plate 500a. In the chamber 530a, the heat-conducting diaphragms 520a on both sides of the diaphragm filter plate 500a bulge outwards to squeeze the sludge in the sludge chamber 600, so that the water in the sludge is discharged to realize secondary pressing; the heat conduction of the heating filter plate 500b The plate 520b has a good heat conduction effect, and the heat conduction diaphragm 520a of the diaphragm filter plate 500a also has a good heat conduction effect. After the secondary pressing, the medium inlets 511b, 511a and the medium outlet 512b of the heated filter plate 500b and the diaphragm filter plate 500a can be , 512a are all connected in series in the heating medium circulation pipeline 4, and the high-temperature fluid medium is passed into the second medium chamber 530b, 530a of the heating filter plate 500b and the diaphragm filter plate 500a, and the sludge in the sludge chamber 600 Heating, under the action of the vacuum device 2, the moisture in the sludge is converted into hot steam and discharged; the heat-conducting diaphragm 520a of the diaphragm filter plate 500a can also be made of conductive rubber, so that the wire 61 can be connected to the heat-conducting diaphragm 520a, the heat conduction diaphragm 520a constitutes an electrode; the heat conduction plate 520b of the heating filter plate 500b can be made of metal material, and the heat conduction plate 520b constitutes the electrode. The electrodes on the diaphragm filter plate 500a and the heating filter plate 500b are respectively connected to the two poles of the power supply 6, so that the sludge in the sludge chamber undergoes electrodialysis, and the water is further separated from the sludge and discharged from the water outlet channel.
因为隔膜滤板500a的介质进口511a和介质出口512a既可以串联在加压介质循环管路5中,还可以串联在加热介质循环管路4中,为了能够方便地切换通入到隔膜滤板500a的第一介质容腔530a中的介质,如图1所示,可以将与隔膜滤板500a连接的加热循环管路4与加压循环管路5用连接管连通,并在加热循环管路4与加压循环管路5上设置切换阀400。Because the medium inlet 511a and the medium outlet 512a of the membrane filter plate 500a can be connected in series in the pressurized medium circulation pipeline 5, and can also be connected in series in the heating medium circulation pipeline 4, in order to be able to switch and pass into the membrane filter plate 500a conveniently The medium in the first medium chamber 530a, as shown in Figure 1, can communicate with the heating circulation pipeline 4 connected with the membrane filter plate 500a and the pressurization circulation pipeline 5 with a connecting pipe, and in the heating circulation pipeline 4 A switching valve 400 is provided on the pressurized circulation pipeline 5 .
基于上述实施例,本实用新型的一种基于电渗透的污泥脱水干化处理系统,其中的压滤机包括多个依次叠合的滤板,相邻的滤板之间形成一个污泥容腔,滤板两侧的表面设置有用于与电源6相连的电极,在电极的作用下,污泥发生电渗透效应,污泥中的水分被分离出来,并通过抽真空装置2将水分从出水通道抽出;这样能够进一步降低污泥中的含水量,提高污泥的脱水效果,提高了污泥处理的效率,从而降低了处理过程的能耗。Based on the above-mentioned embodiments, a sludge dehydration and drying treatment system based on electro-osmosis of the present utility model, wherein the filter press includes a plurality of sequentially stacked filter plates, and a sludge container is formed between adjacent filter plates. The surface on both sides of the filter plate is provided with electrodes for connection with the power supply 6. Under the action of the electrodes, the sludge has an electroosmotic effect, and the water in the sludge is separated, and the water is removed from the outlet water by the vacuum device 2. The channel is drawn out; this can further reduce the water content in the sludge, improve the dehydration effect of the sludge, improve the efficiency of sludge treatment, and thus reduce the energy consumption of the treatment process.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and replacements can also be made. And replacement should also be regarded as the protection scope of the present utility model.
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