CN205367131U - Pipeline negative pressure feeding device - Google Patents

Pipeline negative pressure feeding device Download PDF

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Publication number
CN205367131U
CN205367131U CN201620091967.XU CN201620091967U CN205367131U CN 205367131 U CN205367131 U CN 205367131U CN 201620091967 U CN201620091967 U CN 201620091967U CN 205367131 U CN205367131 U CN 205367131U
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China
Prior art keywords
negative pressure
conveying mechanism
feeding device
spiral conveying
pump
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CN201620091967.XU
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Chinese (zh)
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陈际江
李晨光
李兴珂
秦立刚
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SHANDONG DASHAN ROAD&BRIDGE Co Ltd
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SHANDONG DASHAN ROAD&BRIDGE Co Ltd
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Abstract

The utility model discloses a pipeline negative pressure feeding device belongs to the feeding device field. Use the utility model discloses the time, during at first operating personnel adds surge hopper with solid material, open the preceding governing valve of pump, start the pitch pump, governing valve aperture before the governor pump gear, make the interior negative pressure that forms of pipeline, start the power cut valve below the spiral conveying mechanism afterwards, and open the motor, solid material is broken by broken blade in surge hopper, and get into the pipeline under negative -pressure suction and spiral conveying mechanism effect in, under the static mixer effect, solid material and back by pump sending to next production processes with the mixture of liquid base asphalt medium, the network safety control machine is safe and highly efficient. One set of negative pressure feeding device can realize a bit throwing the material, the multiple spot task of feeding in raw material, and the energy consumption is low, small investment, maintenance are convenient.

Description

A kind of pipe negative pressure feeding device
Technical field
This utility model relates to feeding device, particularly to a kind of pipe negative pressure feeding device.
Background technology
Colophonium is being modified or is revising in index process, realize typically via outer-penetrating agent additive, outer-penetrating agent separatory state and solid-state two kinds, wherein solid outer-penetrating agent includes SBS, rubber powder, stabilizer, performance enhancement, SBR powder, kir powder etc., and conventional solid outer-penetrating agent adds and is divided into artificial, scroll feeder, several feed way such as air conveying.
Hand stock: the outer-penetrating agent measured is promoted to storage tank charge door by operator, adds in batches.Adding procedure anthropic factor is many, it is difficult to ensure that uniformity, thus causing that outer-penetrating agent can not play its maximum effect.And hand stock safety is very poor, severe operational environment, the dust, the harmful gas that produce in adding procedure are more, very easily damage to operator.
Scroll feeder feeds in raw material: namely adopt screw conveying structure to be transported in storage tank by the outer penetration enhancer measured.Helical feed is applicable to the conveying of short-range material, and angled conveyor is unsuitable excessive, and when angled conveyor is bigger, transfer efficiency can be decreased obviously.Material performance is required significantly high by helical feed, very easily occurs that charging inequality even results in spiral blocking when carrying material particles relatively big or overloading;It addition, reinforced process is it is generally required to be one feeder of every configuration of storage tanks, enough working places need to be reserved in scene, is difficulty with automatic operating, and cost of investment is higher.
Air conveying reinforced: air conveying point of malleation conveying and negative pressure transportation two ways, it is necessary to consider that the factors such as eliminostatic are to ensure delivery safety.Air conveying exist the shortcomings such as energy consumption is big, abrasion is big, noise is big, and under isodose transport condition, energy consumption is 3-5 times of helical feed.Air conveying that material properties and conveying air velocity control requirement is higher, there is flying dust in various degree, cause environmental pollution.Relative to other mode of movements, air conveying structure is the most complicated, fault rate is high, cost of investment is high.
It is a very important link in Production Process of Modified Bitumen that solid outer-penetrating agent adds, and the quality of its addition manner directly influences the quality of modified pitch.Outer-penetrating agent addition needs accurate proportioning, uniformly adds to be beneficial to and produces qualified modified bitumen product.Current outer-penetrating agent add exist artificial interference factor too much, take time and effort, adding procedure also is difficult to ensure uniformity, affects product index.Therefore, seek a kind of reasonable and effective addition manner to be highly desirable to.
Utility model content
In order to make up the deficiencies in the prior art, this utility model provides a kind of pipe negative pressure feeding device.
The technical solution of the utility model is:
A kind of pipe negative pressure feeding device, including bitumenpump 9, the import of described bitumenpump 9 connects matrix pitch storage tank 16 by horizontal tube 14, the outlet Colophonium whereabouts storage tank 17 of described bitumenpump 9;
Stop valve 10 after pump it is provided with between described Colophonium whereabouts storage tank 17 and bitumenpump 9;Described horizontal tube 14 regulates valve 13 before being provided with pump;
Described bitumenpump 9 connects VERTICAL TUBE 15 with the horizontal tube 14 regulated between valve 13 before pump, is provided with static mixer 11 in the horizontal tube 14 relative with described VERTICAL TUBE 15;Regulate before described bitumenpump 9 and pump between valve 13 and be provided with negative pressure of vacuum table 12;
Described VERTICAL TUBE 15 top connects the spiral conveying mechanism 5 being vertically arranged;The arrival end of described spiral conveying mechanism 5 connects buffering hopper 2, is provided with the broken blade 3 that motor 1 is rotated in described buffering hopper 2, and described spiral conveying mechanism 5 is driven by motor 1;The port of export of described spiral conveying mechanism 5 is provided with check-valves 6;
Described VERTICAL TUBE 15 is provided with power cut valve 8, and the VERTICAL TUBE 15 between described check-valves 6 and power cut valve 8 is provided with temperature sensor 7;Described power cut valve 8 arranges chain startup and stop with temperature sensor 7, motor 1, negative pressure of vacuum table 12.
Preferably, the outside of described spiral conveying mechanism 5 is coated with heating muff 4.When heating muff 4 is used for clearing up medium wall built-up, it is heated fusing.
Preferably, described spiral conveying mechanism 5 is volume transportation mechanism, and its spiral is varying pitch structure.Described volume transportation structure, namely can control conveying capacity in the unit interval by the vertical revolution speed of screw of control;Spiral is varying pitch structure, and namely pitch reduces from top to bottom, and material is in course of conveying, and volume is compressed, and improves air-tightness, it is prevented that air enters pipe-line system.
Further, tapered bottom described buffering hopper 2.For the ease of blanking, being prevented effectively from buffering hopper and blanking inequality and powder wall cling phenomenon occur, buffering hopper 2 bottom is set to taper.
Preferably, described motor 1 is frequency conversion motor.
Colophonium belongs to viscous medium at production technology temperature, and pumping need to adopt positive displacement pump, and namely pump shaft often rotates a circle, and namely has the medium of quantitative volume to pass through.Utilize positive displacement pump feature, control medium by measuring by the opening and closing degree of control valve before regulating pump, make valve form certain vacuum to the pipeline between bitumenpump.In this segment pipe upper shed, horizontal segment installs static mixer, and vertical section is respectively mounted power cut valve, spiral conveying mechanism and hopper.
Concrete operation step is: first solid material is added in buffering hopper by operator, valve is regulated before opening pump, start bitumenpump, control valve opening before adjustment pump, make to be formed in pipeline negative pressure, power cut valve below subsequent start-up spiral conveying mechanism, and open motor, solid material buffering hopper in be broken blade crush, and enter under negative-pressure sucking and spiral conveying mechanism effect in pipeline, under static mixer effect, solid material is pumped to next production link after mixing with liquid matrix Colophonium medium, safe and efficient.
Running medium power stop valve and frequency conversion motor, temperature sensor, negative pressure of vacuum table arrange chain startup and stop.Abnormal when occurring in running, as negative pressure disappears, power cut valve can be automatically switched off under chain condition, and corresponding spiral conveying mechanism shuts down.If now power cut valve does not cut out in time or lost efficacy, liquid medium continues excessive to temperature sensor place, and temperature sensor produces signal intensity, and triggering screw mechanism shuts down, and external force disappears, and check valve is automatically switched off, and stops liquid medium excessive further.
When reinforced task completes, it is first shut off the vertical spiral conveying mechanism of frequency conversion motor, then closes power cut valve successively, stop bitumenpump.
The beneficial effects of the utility model are:
1, reinforced process is in air-tight state, and without obvious airborne dust, labor intensity of operating staff is low, safe and reliable;
2, package unit is realized interlocked control by detection part and actuating unit, reinforced process uniform, controllable, can realize seriality safety in production;
3, a set of negative pressure feeding device can realize a bit feeding intake, feeding raw materials from more than one places task, and energy consumption is low, small investment, easy to maintenance;
4, simple in construction, installs easy to operate.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of this utility model pipe negative pressure feeding device.
Detailed description of the invention
Embodiment 1
A kind of pipe negative pressure feeding device, including bitumenpump 9, the import of bitumenpump 9 connects matrix pitch storage tank 16 by horizontal tube 14, the outlet Colophonium whereabouts storage tank 17 of bitumenpump 9;
Stop valve 10 after pump it is provided with between Colophonium whereabouts storage tank 17 and bitumenpump 9;Horizontal tube 14 regulates valve 13 before being provided with pump;
Bitumenpump 9 connects VERTICAL TUBE 15 with the horizontal tube 14 regulated between valve 13 before pump, is provided with static mixer 11 in the horizontal tube 14 relative with VERTICAL TUBE 15, and static mixer 11 is for the mixing of powder with liquid, it is prevented that increase pump housing abrasion because of powder conglomeration;Regulate before bitumenpump 9 and pump between valve 13 and be provided with negative pressure of vacuum table 12;
VERTICAL TUBE 15 top connects the spiral conveying mechanism 5 being vertically arranged;Spiral conveying mechanism 5 is volume transportation mechanism, and its spiral is varying pitch structure.Spiral conveying mechanism 5 is volume transportation structure, namely can control conveying capacity in the unit interval by the vertical revolution speed of screw of control;Spiral is varying pitch structure, and namely pitch reduces from top to bottom, and material is in course of conveying, and volume is compressed, and improves air-tightness, it is prevented that air enters pipe-line system.The outside of spiral conveying mechanism 5 is coated with heating muff 4.When heating muff 4 is used for clearing up medium wall built-up, it is heated fusing.
The arrival end of spiral conveying mechanism 5 connects buffering hopper 2, is provided with, in buffering hopper 2, the broken blade 3 that motor 1 is rotated, and spiral conveying mechanism 5 is driven by motor 1;Wherein motor 1 is frequency conversion motor.For the ease of blanking, it is prevented effectively from buffering hopper and blanking inequality and powder wall cling phenomenon occur;Cushioning bottom hopper 2 tapered, angle is 45-70 °.Level meter can be set on buffering hopper, for controlling system display Realtime Level simultaneously.For convenience of to reinforced in buffering hopper, reducing feeding operation height, settling mode has: can be hopper supporting inclined spiral conveying mechanism again, bin level and the chain control of inclined spiral conveying mechanism, control material level dynamic equilibrium in hopper.The charge door of inclined spiral conveying mechanism is mountable in geosyncline, and for ease of ton package handling, charge door place can set a ton bag bag-breaking device, and for preventing fine powder material airborne dust, charge door can set flexible interface, it is achieved and airtight between packaging bag, it is prevented that flour dust overflow.
The port of export of spiral conveying mechanism 5 is provided with check-valves 6;Under the thrust of spiral conveying mechanism 5, check-valves 6 is opened, and when spiral conveying mechanism 5 stops, external force disappears, valve closing, it is prevented that in pipeline, liquid medium is excessive.
VERTICAL TUBE 15 is provided with power cut valve 8, and the VERTICAL TUBE 15 between check-valves 6 and power cut valve 8 is provided with temperature sensor 7;Power cut valve 8 and temperature sensor 7, motor 1, negative pressure of vacuum table 12 arrange chain startup and stop.Temperature sensor 7 senses when temperature changes suddenly, and preferential chain control power cut valve cuts out, and bitumenpump and spiral conveying mechanism are shut down.
Colophonium belongs to viscous medium at production technology temperature, and pumping need to adopt positive displacement pump, and namely pump shaft often rotates a circle, and namely has the medium of quantitative volume to pass through.Utilize positive displacement pump feature, control medium by measuring by the opening and closing degree of control valve before regulating pump, make valve form certain vacuum to the pipeline between bitumenpump.In this segment pipe upper shed, horizontal segment installs static mixer, and vertical section is respectively mounted power cut valve, spiral conveying mechanism and hopper.
Concrete operation step is: first solid material is added in buffering hopper by operator, valve is regulated before opening pump, start bitumenpump, control valve opening before adjustment pump, make to be formed in pipeline negative pressure, power cut valve below subsequent start-up spiral conveying mechanism, and open motor, solid material buffering hopper in be broken blade crush, and enter under negative-pressure sucking and spiral conveying mechanism effect in pipeline, under static mixer effect, solid material and be pumped to next production link after mixing with liquid matrix Colophonium medium, safe and efficient.
Running medium power stop valve and frequency conversion motor, temperature sensor, negative pressure of vacuum table arrange chain startup and stop.Abnormal when occurring in running, as negative pressure disappears, power cut valve can be automatically switched off under chain condition, and corresponding spiral conveying mechanism shuts down.If now power cut valve does not cut out in time or lost efficacy, liquid medium continues excessive to temperature sensor place, and temperature sensor produces signal intensity, and triggering screw mechanism shuts down, and external force disappears, and check valve is automatically switched off, and stops liquid medium excessive further.
When reinforced task completes, it is first shut off the vertical spiral conveying mechanism of frequency conversion motor, then closes power cut valve successively, stop bitumenpump.
Pipe negative pressure feeding device of the present utility model can be used for other field, and modified pitch field is one of them embodiment.

Claims (5)

1. a pipe negative pressure feeding device, it is characterised in that: including bitumenpump (9), the import of described bitumenpump (9) is by horizontal tube (14) connection matrix pitch storage tank (16), outlet Colophonium whereabouts storage tank (17) of described bitumenpump (9);
Stop valve (10) after pump it is provided with between described Colophonium whereabouts storage tank (17) and bitumenpump (9);Described horizontal tube (14) regulates valve (13) before being provided with pump;
Described bitumenpump (9) connects VERTICAL TUBE (15) with the horizontal tube (14) regulated between valve (13) before pump, is provided with static mixer (11) in the horizontal tube (14) relative with described VERTICAL TUBE (15);Regulate before described bitumenpump (9) and pump between valve (13) and be provided with negative pressure of vacuum table (12);
Described VERTICAL TUBE (15) top connects the spiral conveying mechanism (5) being vertically arranged;The arrival end of described spiral conveying mechanism (5) connects buffering hopper (2), is provided with the broken blade (3) that motor (1) is rotated in described buffering hopper (2), and described spiral conveying mechanism (5) is driven by motor (1);The port of export of described spiral conveying mechanism (5) is provided with check-valves (6);
Described VERTICAL TUBE (15) is provided with power cut valve (8), and the VERTICAL TUBE (15) between described check-valves (6) and power cut valve (8) is provided with temperature sensor (7);Described power cut valve (8) and temperature sensor (7), motor (1), negative pressure of vacuum table (12) arrange chain startup and stop.
2. pipe negative pressure feeding device as claimed in claim 1, it is characterised in that: the outside of described spiral conveying mechanism (5) is coated with heating muff (4).
3. pipe negative pressure feeding device as claimed in claim 1 or 2, it is characterised in that: described spiral conveying mechanism (5) is volume transportation mechanism, and its spiral is varying pitch structure.
4. pipe negative pressure feeding device as claimed in claim 3, it is characterised in that: described buffering hopper (2) bottom is tapered.
5. pipe negative pressure feeding device as claimed in claim 1, it is characterised in that: described motor (1) is frequency conversion motor.
CN201620091967.XU 2016-01-30 2016-01-30 Pipeline negative pressure feeding device Active CN205367131U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861544A (en) * 2017-03-11 2017-06-20 李振华 A kind of full-closed zero discharge continuous prodution modified pitch device and method
CN113291821A (en) * 2021-05-31 2021-08-24 广州资源环保科技股份有限公司 Angle-adjustable material injection device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861544A (en) * 2017-03-11 2017-06-20 李振华 A kind of full-closed zero discharge continuous prodution modified pitch device and method
CN106861544B (en) * 2017-03-11 2019-07-05 李振华 A kind of full-closed zero discharge continuous production modified pitch device and method
CN113291821A (en) * 2021-05-31 2021-08-24 广州资源环保科技股份有限公司 Angle-adjustable material injection device

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C14 Grant of patent or utility model
GR01 Patent grant
CB03 Change of inventor or designer information

Inventor after: Chen Jijiang

Inventor after: Zhang Xiujin

Inventor after: Li Chenguang

Inventor after: Li Xingke

Inventor after: Qin Ligang

Inventor before: Chen Jijiang

Inventor before: Li Chenguang

Inventor before: Li Xingke

Inventor before: Qin Ligang

CB03 Change of inventor or designer information