CN201746121U - Intelligent conveyer device - Google Patents
Intelligent conveyer device Download PDFInfo
- Publication number
- CN201746121U CN201746121U CN2010202624115U CN201020262411U CN201746121U CN 201746121 U CN201746121 U CN 201746121U CN 2010202624115 U CN2010202624115 U CN 2010202624115U CN 201020262411 U CN201020262411 U CN 201020262411U CN 201746121 U CN201746121 U CN 201746121U
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- conveying
- pressure
- regulating valve
- plc control
- feeding device
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- 239000000463 material Substances 0.000 claims abstract description 31
- 230000001105 regulatory effect Effects 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract 1
- 230000008676 import Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开一种智能化物料输送装置，包括输送气源、供料装置、输送管道和接收斗，在输送管道上安装有压力变送器，其压力信号输入PLC控制装置，在所述输送气源的进口安装有调压阀，供料装置驱动采用变频电机，所述调压阀及变频电机控制信号引自PLC控制装置。根据输送管道的压力值，由PLC控制装置根据设定的压力值自动调整供料装置变频电机的转速和调压阀的压力，可以实时调整输送压力和流量，使风速和物料的输送量达到最佳的匹配，保证在输送管道不致发生堵塞，同时实现动力能耗的节约，并可通过安装的气体流量计进行能耗的进一步计量和监控。
The utility model discloses an intelligent material conveying device, which comprises a conveying gas source, a feeding device, a conveying pipeline and a receiving bucket. A pressure transmitter is installed on the conveying pipeline, and its pressure signal is input to a PLC control device. The inlet of the gas source is equipped with a pressure regulating valve, and the feeding device is driven by a frequency conversion motor, and the control signals of the pressure regulating valve and the frequency conversion motor are introduced from the PLC control device. According to the pressure value of the conveying pipeline, the PLC control device automatically adjusts the speed of the frequency conversion motor of the feeding device and the pressure of the pressure regulating valve according to the set pressure value, and can adjust the conveying pressure and flow in real time, so that the wind speed and the conveying volume of the material can reach the maximum. The best matching ensures that the transmission pipeline will not be blocked, and at the same time realizes the saving of power consumption, and the energy consumption can be further measured and monitored through the installed gas flow meter.
Description
Technical field
The utility model belongs to material strength transportation art, is specifically related to a kind of Intellectualized material feedway that is used for mass transport.
Background technology
It is a kind of technological process that replaces traditional mechanical transport material with the sealed type delivery duct that strength is carried, be widely used in industrial sectors such as pharmacy, food, plastics, cement, chemical industry, glass, generally be used in the operations such as storage, transportation, material feeding and metering of material.Carry for malleation commonly used, its utilization is installed in the blower fan or the air compressor of delivery system starting point, to be higher than atmospheric air feeds in the feeding device, after mixing of materials, it is gentle together in delivery pipe is delivered to the disconnector or bunker of terminal point to expect, air is discharged in the atmosphere after filtering, and material is stayed in separation or the bunker.It has, and technology arrangement is flexible, fed distance is long, takes up an area of advantages such as few, and in the mass transport field, especially the transportation art of powder has obtained to use comparatively widely.
Wind speed in the conveying pipeline must guarantee that material can carry reliably, also will consider the cost that moves simultaneously.Consumption of power almost is directly proportional with the cube of wind speed, and wind speed is too high, and consumption of power is excessive; Wind speed is low excessively, and is little to the comformability of mass transport quantitative changeization, and material takes place to stop up or fall job insecurity easily.So should make the operational throughput of wind speed and material reach best coupling guarantee to take low wind speed under the reliable and stable prerequisite of transportation work as far as possible.To avoid occurring following situation: the material to easy conveying has wind not have the short situation of powder, fed distance, causes the waste of source of the gas energy consumption; To the material of difficulty conveying, the situation that fed distance is long, the source of the gas deficiency results in blockage.
Novel content
The purpose of this utility model provides a kind of Intellectualized material feedway, helps realizing the optimum matching of wind speed and mass transport amount, avoids the waste of power consumption and the latch up phenomenon of pipeline.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of Intellectualized material feedway, comprise and carry source of the gas, feeding device, delivery duct and reception bucket, pressure transformer is installed on delivery duct, its pressure signal input PLC control setup, import at described conveying source of the gas is equipped with pressure regulating valve, feeding device drives and adopts variable-frequency motor, and described pressure regulating valve and variable-frequency motor control signal draw the control setup from PLC.
Further, the import of described conveying source of the gas is equipped with gas flow counter.
Especially, described conveying source of the gas is provided by roots blower.
Especially, described feeding device adopts rotary feeder.
Intellectualized material feedway described in the utility model, adopt the force value of pressure transformer dynamic measurement delivery duct, input PLC control setup, can be by the PLC control setup according to the rotating speed of the force value automatic compensation feeding device variable-frequency motor of setting and the pressure behind the pressure regulating valve, when line pressure exceeds setting range, adjust the frequency converter output speed, reduce the blanking amount; For heavy material, increase bleed pressure automatically, increase unit time tolerance; When line pressure is lower than setting range, adjust the frequency converter output speed, increase the blanking amount; For the material of light specific gravity, reduce bleed pressure automatically, reduce unit time tolerance.Can adjust delivery pressure and flow in real time, reduce greatly and carry power consumption, prevent to stop up, and can carry out the further metering and the monitoring of energy consumption by the gas flow counter of installing.
Description of drawings
With embodiment the utility model is described in further detail with reference to the accompanying drawings below.
Fig. 1 is an Intellectualized material transport conveyor constructions principle schematic described in the utility model.
Among the figure:
1, roots blower; 2, gas flow counter; 3, pressure regulating valve; 4, bag hose; 5, unpack bucket; 6, rotary feeder; 7, nozzle; 8, delivery duct; 9, pressure transformer; 10, PLC control setup; 11, receive bucket.
The specific embodiment
Fig. 1 has provided Intellectualized material transport conveyor constructions principle schematic described in the utility model, as shown in the figure, the source of the gas part of device for transporting objects is made up of roots blower 1 and annex thereof, link to each other with nozzle 7, the top of nozzle 7 is equipped with rotary feeder 6, with supporting the unpacking bucket 5 in addition and be used to the bag hose 4 that prevents that material from overflowing of rotary feeder 6, material can finally be delivered to by strength by delivery duct 8 and receive bucket 11 by unpacking after bucket 5 enters.
In order to realize the saving of power consumption, and the operational throughput that makes wind speed and material simultaneously reaches best coupling, guarantee to stop up in that delivery duct is unlikely, pressure transformer 9 is installed on delivery duct 8, its pressure signal input PLC control setup 10, in the import of carrying source of the gas pressure regulating valve 3 is installed, rotary feeder 6 drives and adopts variable-frequency motor, and pressure regulating valve 3 and variable-frequency motor control signal draw from PLC control setup 10.Can when delivery duct 8 internal pressures exceed setting range, adjust the frequency converter output speed by PLC control setup 10 according to the rotating speed of force value automatic compensation rotary feeder 6 variable-frequency motors of setting and the pressure of pressure regulating valve 3 back, reduce the blanking amount; For heavy material, increase bleed pressure automatically, increase unit time tolerance; When line pressure is lower than setting range, adjust the frequency converter output speed, increase the blanking amount; For the material of light specific gravity, reduce bleed pressure automatically, reduce unit time tolerance.Can adjust delivery pressure and flow in real time, reduce greatly and carry power consumption, prevent to stop up, and can carry out the further metering and the monitoring of energy consumption by the gas flow counter of installing 2.
Above-mentioned explanation is specifying at the feasible embodiment of the utility model; and this embodiment is not the claim of creating in order to restriction the utility model; allly do not break away from the equivalence that technical spirit that the utility model creates done and implement or change, for example adopt the embodiment of dissimilar control setups, different air feed feed-type all should be contained in the claimed claim of the application.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202624115U CN201746121U (en) | 2010-07-19 | 2010-07-19 | Intelligent conveyer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202624115U CN201746121U (en) | 2010-07-19 | 2010-07-19 | Intelligent conveyer device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201746121U true CN201746121U (en) | 2011-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202624115U Expired - Lifetime CN201746121U (en) | 2010-07-19 | 2010-07-19 | Intelligent conveyer device |
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| CN (1) | CN201746121U (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102530560A (en) * | 2012-02-29 | 2012-07-04 | 上海泰欣环保设备成套有限公司 | Activated carbon powder delivery process system |
| CN102837863A (en) * | 2012-09-24 | 2012-12-26 | 北京立诚石化技术有限公司 | Catalyst unpacking and conveying and dust removing system and method for FCC (Fluid Catalytic Cracking) device |
| CN103434846A (en) * | 2013-09-04 | 2013-12-11 | 北京中棉工程技术有限公司 | Frequency conversion electric control system for pneumatic cottonseed conveying |
| CN104310011A (en) * | 2014-09-30 | 2015-01-28 | 无锡雪浪环境科技股份有限公司 | Automatic active carbon feeding system for refuse incineration plants |
| CN104495389A (en) * | 2014-12-03 | 2015-04-08 | 福建龙净环保股份有限公司 | Material conveying method |
| CN104555454A (en) * | 2013-10-20 | 2015-04-29 | 宁夏嘉翔自控技术有限公司 | Electric automatic control system of pneumatic conveying system for raw cement materials |
| CN104627680A (en) * | 2014-12-26 | 2015-05-20 | 长沙中联重科环卫机械有限公司 | Material collection method, controller, equipment, material detection device and collection and transportation equipment |
| CN104803195A (en) * | 2014-01-24 | 2015-07-29 | 孙亮 | Traditional Chinese medicine automatic loading method and device |
| CN105417169A (en) * | 2015-11-19 | 2016-03-23 | 江苏融达新材料股份有限公司 | Screening and conveying device for powder |
| CN105502005A (en) * | 2015-12-09 | 2016-04-20 | 苏州洛特兰新材料科技有限公司 | Cement unloading frequency-variable speed regulating device |
| CN105689048A (en) * | 2016-03-11 | 2016-06-22 | 江苏新旭磁电科技有限公司 | Magnetic powder screening and conveying device |
| CN106040150A (en) * | 2016-07-01 | 2016-10-26 | 明辉大秦（上海）环保科技有限公司 | Positive pressure conveying, smashing and discharging device for environment-friendly instant rubber powder |
| CN106466581A (en) * | 2015-08-21 | 2017-03-01 | 中昊晨光化工研究院有限公司 | A kind of high-temperature powdery materials automatic feeding device and its application |
| CN108262860A (en) * | 2017-01-04 | 2018-07-10 | 中联重科股份有限公司 | Material conveying control method, device and system |
| CN110642012A (en) * | 2019-08-28 | 2020-01-03 | 广东依斯特新材料有限公司 | Concentrated batching system for powder coating |
| CN114955554A (en) * | 2022-05-10 | 2022-08-30 | 中磁(深圳)节能科技有限公司 | Powder production conveying system |
-
2010
- 2010-07-19 CN CN2010202624115U patent/CN201746121U/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102530560A (en) * | 2012-02-29 | 2012-07-04 | 上海泰欣环保设备成套有限公司 | Activated carbon powder delivery process system |
| CN102837863A (en) * | 2012-09-24 | 2012-12-26 | 北京立诚石化技术有限公司 | Catalyst unpacking and conveying and dust removing system and method for FCC (Fluid Catalytic Cracking) device |
| CN103434846A (en) * | 2013-09-04 | 2013-12-11 | 北京中棉工程技术有限公司 | Frequency conversion electric control system for pneumatic cottonseed conveying |
| CN103434846B (en) * | 2013-09-04 | 2015-09-16 | 北京中棉工程技术有限公司 | A kind of cottonseed Geldart-D particle frequency conversion electrical control system |
| CN104555454A (en) * | 2013-10-20 | 2015-04-29 | 宁夏嘉翔自控技术有限公司 | Electric automatic control system of pneumatic conveying system for raw cement materials |
| CN104803195A (en) * | 2014-01-24 | 2015-07-29 | 孙亮 | Traditional Chinese medicine automatic loading method and device |
| CN104310011A (en) * | 2014-09-30 | 2015-01-28 | 无锡雪浪环境科技股份有限公司 | Automatic active carbon feeding system for refuse incineration plants |
| CN104495389A (en) * | 2014-12-03 | 2015-04-08 | 福建龙净环保股份有限公司 | Material conveying method |
| CN104627680A (en) * | 2014-12-26 | 2015-05-20 | 长沙中联重科环卫机械有限公司 | Material collection method, controller, equipment, material detection device and collection and transportation equipment |
| CN106466581A (en) * | 2015-08-21 | 2017-03-01 | 中昊晨光化工研究院有限公司 | A kind of high-temperature powdery materials automatic feeding device and its application |
| CN106466581B (en) * | 2015-08-21 | 2019-04-19 | 中昊晨光化工研究院有限公司 | A kind of high temperature powder material automatic feeding device and its application |
| CN105417169A (en) * | 2015-11-19 | 2016-03-23 | 江苏融达新材料股份有限公司 | Screening and conveying device for powder |
| CN105502005A (en) * | 2015-12-09 | 2016-04-20 | 苏州洛特兰新材料科技有限公司 | Cement unloading frequency-variable speed regulating device |
| CN105689048A (en) * | 2016-03-11 | 2016-06-22 | 江苏新旭磁电科技有限公司 | Magnetic powder screening and conveying device |
| CN106040150A (en) * | 2016-07-01 | 2016-10-26 | 明辉大秦（上海）环保科技有限公司 | Positive pressure conveying, smashing and discharging device for environment-friendly instant rubber powder |
| CN108262860A (en) * | 2017-01-04 | 2018-07-10 | 中联重科股份有限公司 | Material conveying control method, device and system |
| CN110642012A (en) * | 2019-08-28 | 2020-01-03 | 广东依斯特新材料有限公司 | Concentrated batching system for powder coating |
| CN114955554A (en) * | 2022-05-10 | 2022-08-30 | 中磁(深圳)节能科技有限公司 | Powder production conveying system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: BEIJING NEW UNIVERSAL SCIENCE + TECHNOLOGY SHARES Free format text: FORMER NAME: BEIJING NEW UNIVERSAL SCIENCE + TECHNOLOGY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 100142, business building, New Jersey 58, 409 Fu Cheng Road, Beijing, Haidian District Patentee after: Beijing New Universal Science and Technology Co., Ltd. Address before: 100142, business building, New Jersey 58, 409 Fu Cheng Road, Beijing, Haidian District Patentee before: Beijing New Universal Science & Technology Co., Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20110216 |
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| CX01 | Expiry of patent term |