CN205364609U - Crowded machine of rubbing with hands of straw - Google Patents
Crowded machine of rubbing with hands of straw Download PDFInfo
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- CN205364609U CN205364609U CN201620001650.2U CN201620001650U CN205364609U CN 205364609 U CN205364609 U CN 205364609U CN 201620001650 U CN201620001650 U CN 201620001650U CN 205364609 U CN205364609 U CN 205364609U
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Abstract
The utility model discloses a crowded machine of rubbing with hands of straw, it includes frame (16), barrel (12), auger (13), feeder hopper (11), power unit, still including the crowded head of rubbing with the hands, the crowded head of rubbing with the hands is including deciding crowded rub with the hands head (21), move crowded rub with the hands head (22), decide crowdedly to rub head (21) with the hands and fix on barrel (12), move and crowded rub head (22) with the hands and fix in auger (13), crowded machine of rubbing with hands of straw adopts the auger to rub head crowded the rubbing with the hands of mutually supporting with the hands with crowded, straw after cutting off becomes the inseparable filament of texture or lamellar by original fluffy state, make the compression of straw fiber structure, the volume reduces, density increases, increase the material feed quantity of make -up machine from this, be favorable to extrusion.
Description
Technical field
This utility model belongs to biomass fuel technical field, is specifically related to a kind of straw and squeezes stranding machine.
Background technology
In recent years owing to life in the countryside level improves, the dependency of crops stalks fuel is reduced by peasant, causes and has a large amount of agricultural crop straw to retain every year, processes to straw and the spring ploughing in the coming year brings no small trouble.Due to the reasons such as soil horizon is thin and farming has high input ploughed, the deep ploughing also field of straw being processed to implement difficulty big, abandon stacking and take again a large amount of cultivated land resource, therefore peasant is many for the processing mode of straw or adopt directly burning.But crop straw burning does not only exist the risk of initiation fire, also results in air pollution, this had both endangered environment, wasted again resource.In recent years, government just forbids that crop straw burning problem has put into effect a lot of way and suggestion, but all without receiving significant effect, reason of searching to the bottom, it is straw as a kind of biomass energy not by effective exploitation and utilization, also fails to embody its due society and commercial value.
Meanwhile developing rapidly of China's economy consumes the substantial amounts of energy, and this not only results in the minimizing year by year of fossil energy, along with the problem of environmental pollution that increases of energy resource consumption is also on the rise.Therefore want the process accelerating China's new road toward industrialization and Realization a Fairly Well-off Society in a all-around Way under the premise of protection environment, be necessary for utilizing regenerative resource to replace and supplementary traditional energy.Agricultural crop straw is exactly good biomass energy, and straw, after the solid fuel that former is squeezed into quality densification, regular shape, has that volume is little, density is big, accumulating is convenient；Grade is higher, fuel characteristic is excellent；Green non-pollution, clean hygiene, the advantage such as easy to use, it is possible to the alternative ore energy is widely used in people and produces and the every field of life.Thus alleviating the depletion rate of the resources such as coal, reduce the discharge capacity of dusty gas, improve the energy resource structure of China, for ensureing national energy security, improve the ecological environment, promote energy-saving and emission-reduction, realize low-carbon economy, providing for new countryside construction clean energy resource to be respectively provided with important meaning.
Biomass fuel block curing molding technology is broadly divided into hot compression forming technique, cold compression forming technique and carbonization forming technique.Hot compression forming technique refers to；Biomass material is heated between 170 DEG C-220 DEG C, by applying certain pressure, biomass material is compressed to the shaped fuel with certain density.Its moulding mechanism is by the mode heated, and makes the lignin in biomass material soften.Lignin is at normal temperatures insoluble in any organic solvent, but when temperature is at 200-300 DEG C, lignin can soften because of the change of temperature.By it is applied certain pressure in the process of lignin softening, the materials such as the cellulose in itself and biomass material can be made to closely bond concurrently raw mechanically deform and plastic flow, it is being perpendicular in direction of maximal stress, particle is mainly to engage each other, and it is being perpendicular on minimum stress direction, particle mainly combines in the way of being mutually close to, and gets final product curing molding after cooling.
Current biomass molding fuel both domestic and external produces equipment mainly roller single lead screw ex truding briquetting machine, screw rod continuously extruding and molding machine, Mechanical Driven impact briquetting machine and hydraulic-driven impact briquetting machine.Many technical problems such as these formers are all widely present that operating power consumption is high, production efficiency is low, die wear is serious, biomass fuel quality characteristic after molding differs greatly.
Piston type heat pressing forming machines, including: plastic zone (pre-extrusion), buckling district (fine and close extruding), Bao Xingqu (mould) and heater, after extruding from material Bao Xingqu, biomass fuel extrusion block natural cooling sizing.In order to ensure that extrusion block not generation type becomes, it has to lengthening mould, friction stroke is long；What have installs trunnion additional between buckling district and Bao Xing district, increases frictional force, and mould abrasion also increases, sacrificial mold, wastes the energy.
Biomass profiling equipment is the key that farm crop straw organism matter shaped fuel produces, and its production efficiency decides the yield of biomass molding fuel, and technical specification decides the quality of biomass molding fuel, and energy consumption decides the production cost of biomass molding fuel.Therefore, efficient, the energy saving biomass forming production device of development of new is the primary problem of biomass molding fuel industry development.
Kneading machine is mainly made up of components mechanisms such as feeding unit, rotor mechanism, tooth plate and blower fans, and the hammer leaf in rotor mechanism generally more adopts helical arrangement, and the straw after rubbing generally becomes thread, but kneading machine exists production efficiency is low, energy consumption is high problem；Rub broken formula and pulverize the coalition being guillotine cutting with pulverizing, through the material that puy processes, generally present the thread of soft fluffy more.
Summary of the invention
The purpose of this utility model is fluffy in order to solve to produce the extruded raw material of bio-fuel block, low density problem, and provides a kind of squeezing to rub with the hands effective, and after straw squeezes stranding, the big straw of density squeezes stranding machine.
A kind of straw squeezes stranding machine, it includes frame 16, machine barrel 12, auger 13, feed hopper 11, actuating unit, also include squeezing rubbing head with the hands, crowded head of rubbing with the hands includes surely squeezing stranding 21, dynamic crowded stranding 22, fixed crowded stranding 21 is fixed on machine barrel 12, moving crowded stranding 22 and be fixed on auger 13, determine to squeeze stranding 21, move crowded stranding 22, they are cone cylinder shape or bore bowl-shape；Fixed stranding 21 inner surface that squeeze are provided with surely crowded gear rolling 211；Dynamic squeezing is rubbed dynamic the squeezing of 22 outer surface with the hands and is rubbed 22 with the hands and be provided with and dynamic squeeze gear rolling 221, surely squeezes gear rolling 211 and the dynamic gear rolling 221 that squeezes is helical form or wavy, cooperate.
Described crowded stranding 21 of determining is cone cylinder shape, and described dynamic crowded stranding 22 is bored bowl-shape.
Described dynamic crowded stranding 22 is to be connected with auger 13 by dynamic crowded head connecting portion of rubbing with the hands, moves crowded head connecting portion of rubbing with the hands and includes: fixes bolt 232, spring 5, fixing nut 233；Stranding power is squeezed in spring 4 restriction, turns fixing nut 233 and can reconcile spring 4, changes and squeeze stranding dynamics；The described dynamic stranding head connecting portion that squeezes also includes limited post 231.
Described machine barrel 12, auger 13 are taper；It is narrow with crowded stranding head junction.
Described dynamic crowded gear rolling 221 and surely crowded gear rolling 211 tooth depth 1.8-3.2cm, spiral angle 60-70 degree, length 25-30cm.
This utility model provides a kind of straw and squeezes stranding machine, it includes frame 16, machine barrel 12, auger 13, feed hopper 11, actuating unit, also including crowded head of rubbing with the hands, crowded stranding head includes surely squeezing stranding 21, moving and squeeze stranding 22, determines to squeeze stranding 21 and is fixed on machine barrel 12, dynamic crowded stranding 22 is fixed on auger 13, straw is cut into block, and straw squeezes stranding machine and squeezes stranding, biomass fuel die forming machine extrusion packing flexible mould alive at temperature 170 DEG C-230 DEG C, thermal insulation barn keeps more than 190 DEG C 2-5min sizings of temperature, the demoulding.Straw squeezes stranding machine and adopts auger and crowded stranding head to cooperate to squeeze and rub with the hands, original fluffy state become the close filament of quality or flake, make stalk fibre structure compresses, and volume-diminished, density increase, and thus increase the material feed quantity of forming machine.Biomass fuel die forming machine alive adopts flexible mould, it is filled with the flexible mould of biomass fuel, in thermal insulation barn more than 190 DEG C preserve 2-5min, biomass fuel directly in thermal insulation barn in mould guarantor's type and sizing after, the demoulding, add mould track alive and thermal insulation barn, eliminate the trunnion in extruder, shorten the sizing pipeline of Bao Xingqu, reduce the loss of the frictional force between material and mould and mould, reduce cost, energy efficient；Automatically proceeding in attemperator after one mould filling, extrusion equipment works on, and shortens the production time of single fuel slug, add guarantor's type time, the biomass fuel formation of lots produced is good, density big, homogeneous, uniform specification, can be used for industrialized production.
Accompanying drawing explanation
Fig. 1 straw squeezes rubs owner's view with the hands；
Fig. 2 straw squeezes stranding machine and squeezes stranding rostral view；
Fig. 3 straw squeezes stranding machine and squeezes stranding head partial sectional view；
The structure chart of Fig. 4 biomass fuel die forming machine alive；
Fig. 5 biomass fuel die forming machine front view alive；
Fig. 6 biomass fuel die forming machine top view alive；
The flexible mould sectional view of Fig. 7 biomass fuel die forming machine alive.
Detailed description of the invention
Embodiment 1 straw squeezes stranding machine
Referring to Fig. 1-3, straw squeezes stranding machine, including frame 16, machine barrel 12, auger 13, squeezes and rubs head, feed hopper 11, actuating unit with the hands；
Auger 13 is located in machine barrel 12, and crowded stranding head includes surely squeezing stranding 21, moving and squeeze stranding 22, determines to squeeze stranding 21 and is fixed on machine barrel 12, and dynamic crowded stranding 22 is fixed on auger 13,
Determining to squeeze stranding 21, dynamic crowded stranding 22, they are cone cylinder shape, or bowl-shape in boring；
Fixed stranding 21 inner surface that squeeze are provided with surely crowded gear rolling 211；Dynamic squeezing is rubbed dynamic the squeezing of 22 outer surface with the hands and is rubbed 22 with the hands and be provided with and dynamic squeeze gear rolling 221, surely squeezes gear rolling 211 and the dynamic gear rolling 221 that squeezes is helical form or wavy, cooperate；
Described dynamic crowded gear rolling 221 and surely crowded gear rolling 211 tooth depth 1.8-3.2cm, spiral angle 60-70 degree, length 25-30cm；
Described dynamic crowded stranding 22 is to be connected with auger 13 by dynamic crowded head connecting portion of rubbing with the hands, moves crowded head connecting portion of rubbing with the hands and includes: fixes bolt 232, spring 4, fixing nut 233；Stranding power is squeezed in spring 4 restriction, turns fixing nut 233 and can reconcile spring 4, changes and squeeze stranding dynamics；
The described dynamic stranding head connecting portion that squeezes also includes limited post 231；
Described machine barrel 12, auger 13 are taper；It is narrow with crowded stranding head junction；
Actuating unit includes: motor 31, transmission band 32, belt wheel 33；
Belt wheel 33 is arranged on auger 13；
Belt wheel 33 is connected with motor 31 by transmission band 32.
During use, first by straw chopping, shred length 2.5cm-3.5cm；Being put into by feed hopper 11 by the straw of chopping, start, auger 13 drives the straw of chopping to move to and squeezes stranding head；Under the promotion of auger 13, straw is by after pre-extrusion, and entrance is squeezed and rubbed head with the hands, and passive crowded gear rolling 221 and surely crowded gear rolling 211 extrude, rub；Straw after extruding is discharged by squeezing stranding head；The extruding of squeezing gear rolling 221 and surely crowded gear rolling 211 dynamic, rub under, change straw original structure, become lamellar or thread, stranding power is squeezed in spring 4 restriction, prevent charging too much, blocking, turn fixing nut 233 and can reconcile the dynamic gap squeezed between gear rolling 221 and surely crowded gear rolling 211, changing stranding dynamics of squeezing, crowded stranding head junction is provided with narrow can increase pre-extrusion intensity.
Embodiment 2 biomass fuel die forming machine alive
Referring to Fig. 4-7, biomass fuel die forming machine alive, including body 5, biomass fuel extruder, the fixing plugging device of mould, mould emptier, flexible mould 8, track 9, insulation sizing storehouse 3；
Biomass fuel extruder, including support 6, hopper 61, feeding bin 62, feeding hydraulic cylinder 71, forming bin 63, shaping dope cylinder pressure 72, fine and close squeezed fluid cylinder pressure 73, heater；
Described feeding bin 62 is fixed on support 6, and hopper 61 communicates with feeding bin 62 on feeding bin 62；
Feeding bin 62 side is provided with feeding squeezing passage, and feeding hydraulic cylinder 71 drives feeding pressure head 711 horizontal movement in feeding squeezing passage, and feeding pressure head 711 is rectangular；
Forming bin 63 is at feeding bin 62 opposite side, and forming bin 63 top is provided with Contoured squeeze passage, and shaping dope cylinder pressure 72 drives half mold pressure head 721 at Contoured squeeze passage vertical motion, and half mold pressure head 721 bottom is provided with semi-cylindrical groove；
Forming bin 63 bottom is provided with fine and close extrusion cabin 64, and fine and close extrusion cabin 64 side is provided with fine and close squeezing passage, the horizontal movement in fine and close squeezing passage of fine and close squeezed fluid cylinder pressure 73 band jigging compaction extrusion head 731, is provided with half module mould 641 bottom fine and close extrusion cabin 64；
Half mold pressure head 721 and half module mould 641 can form cylindrical fine and close extrusion chamber, and fine and close extrusion head 731 matches with the fine and close extrusion chamber of this cylinder；
The opposite side of fine and close extrusion cabin 64 is provided with discharging opening 642；
Flexible mould 8 is on track 9, and insulation sizing runs in storehouse 3；
The die cavity 82 of flexible mould 8 is cylindrical, and both sides are provided with the bayonet socket 81 matched with track 9；
Flexible mould 8 and discharging opening 642 match；
Track 9 is arranged on discharging opening 642 side of biomass fuel extruder, is vertically arranged with fine and close squeezed fluid cylinder pressure 73；
The fixing plugging device of mould is arranged on the opposite side of track 9, and the discharging opening 642 of the fixing plugging device of mould and biomass fuel extruder is oppositely arranged；
The fixing plugging device of mould includes liquid for plugging cylinder pressure 74, mould closure plug 741, mould rack 75；
Mould closure plug 741 matches with flexible mould 8, is fixed on the piston rod of liquid for plugging cylinder pressure 74, and mould blocks plug 741 and discharging opening dead in line；Mould rack 75 top is provided with the groove matched with flexible mould 8 profile；
Ingot stripper is arranged on the same side of track 9 with the fixing plugging device of mould；
Ingot stripper includes liquid parting cylinder pressure 76, connecting portion 761, demoulding pressure head 762；
Demoulding pressure head 762 is fixed on liquid parting cylinder pressure 76 piston rod, and connecting portion 761 is enclosed within demoulding pressure head 762, and connecting portion 761 is fixed on track 9, is used for fixing the position of demoulding pressure head 762 and flexible mould 8.
During use, being put into by flexible mould 8 on track 9, start, track 9 runs in insulation sizing storehouse 3, and flexible mould 8 runs to the fixing plugging device place of mould, and track 9 is out of service.The fixing plugging device of mould is started working, mould rack 75 fixes flexible mould 8, the mould closure plug 741 closure flexible mould 8 on liquid for plugging cylinder pressure 74, and promotes flexible mould 8, the discharging opening 642 making flexible mould 8 and biomass fuel extruder is in close contact, and is connected.Biomass fuel extruder is started working, heating devices heat；Poured into biomass fuel extruder by squeezing the biomass fuel after stranding machine squeezes stranding through straw by hopper 61, be full of internal for the feeding bin 62 of biomass fuel extruder；First, feeding hydraulic cylinder 71 drives feeding pressure head 711 horizontal movement in feeding squeezing passage, and after the material within feeding bin 62 is squeezed to forming bin 63, feeding hydraulic cylinder 71 stops action, and the biomass fuel in forming bin 63 is squeezed into rectangular-shaped；Then, shaping dope cylinder pressure 72 drives half mold pressure head 721 to move, when movement to half mold pressure head 721 merges with half module mould 641, shaping dope cylinder pressure 72 stops action, now, forming bin 63 endogenous substance fuel is squeezed to half mold pressure head 721 with in half module mould 641 by half mold pressure head 721, and now biomass fuel is cylindrical；nullFine and close squeezed fluid cylinder pressure 73 band jigging compaction extrusion head 731 moves，Fine and close extrusion head 731 is by half mold pressure head 721 and the biomass fuel block extrusion in half module mould 641，Enter in flexible mould 8 through discharging opening 642，The fine and close extruding to biomass material is completed under the drag effect of mould closure plug 741，Flexible mould 8 load in extrusion process to after，Feeding hydraulic cylinder 71、Shaping dope cylinder pressure 72、Fine and close squeezed fluid cylinder pressure 73 and die fixture reset in order，After the flexible mould 8 filled in runs 2-5 minute on track 9，After the sizing of biomass fuel block，To ingot stripper position，Ingot stripper is started working，Internal for flexible mould 8 in type biomass fuel block is released，Complete the demoulding，Hot flexible mould 8 after the demoulding moves to biomass fuel extruder discharging opening 642 place again，Repeat above-mentioned action，So move in circles.
Embodiment 3 biomass fuel production system
Referring to Fig. 7, biomass fuel production system, it includes: squeeze stranding machine, biomass fuel die forming machine alive for straw cutting machine, straw in order.
It is that the straw described in embodiment 1 squeezes stranding machine that described straw squeezes stranding machine；Described biological substance fuel forming machine is the die forming machine alive of the biomass fuel described in embodiment 2.
Biomass fuel block production system during use, uses straw cutting machine to cut off, and shearing length is 0.5-3.5cm；Utilize straw to squeeze the stranding machine straw to cutting off to extrude, rub, to filament or flake；By biomass fuel die forming machine alive, straw is compressed molding.
4 one kinds of methods producing biomass fuel block of embodiment
1) straw is cut to the block of 0.5-3.5cm；
2) it is twisted into thread or lamellar with the crowded stranding machine of straw is crowded；
3) heating is to 190 DEG C-230 DEG C, and squeeze fills mould；
4) flexible mould of biomass fuel will be filled with, thermal insulation barn will keep more than 170 DEG C 2-5min sizings of temperature, the demoulding；
5) mold heat after the demoulding, carries out next round filling immediately.
Claims (5)
1. a straw squeezes stranding machine, it includes frame (16), machine barrel (12), auger (13), feed hopper (11), actuating unit, it is characterized in that: also include squeezing and rub head with the hands, squeeze stranding head to include surely squeezing stranding head (21), move to squeeze and rub head (22) with the hands, fixed crowded head (21) of rubbing with the hands is fixed on machine barrel (12), and dynamic crowded head (22) of rubbing with the hands is fixed on auger (13)；Fixed crowded stranding head (21), dynamic squeezing rub head (22) with the hands, and they are cone cylinder shape or bore bowl-shape；Fixed stranding head (21) inner surface that squeezes is provided with surely crowded gear rolling (211)；Dynamic squeezing is rubbed dynamic the squeezing of head (22) outer surface with the hands and is rubbed head (22) with the hands and be provided with and dynamic squeeze gear rolling (221), surely squeezes gear rolling (211) and dynamic crowded gear rolling (221) is helical form or wavy, cooperate.
2. the crowded stranding machine of a kind of straw according to claim 1, it is characterised in that: described fixed crowded head (21) of rubbing with the hands is cone cylinder shape, and described dynamic crowded head (22) of rubbing with the hands is bored bowl-shape.
3. a kind of straw according to claim 1 and 2 squeezes stranding machine, it is characterized in that: described dynamic crowded stranding head (22) is to be connected with auger (13) by dynamic crowded head connecting portion of rubbing with the hands, moves crowded head connecting portion of rubbing with the hands and includes: fixes bolt (232), spring (4), fixing nut (233)；Stranding power is squeezed in spring (4) restriction, turns fixing nut (233) and can reconcile spring (4), changes and squeeze stranding dynamics.
4. a kind of straw according to claim 3 squeezes stranding machine, it is characterised in that: described machine barrel (12), auger (13) they are taper；It is narrow with crowded stranding head junction.
5. a kind of straw according to claim 4 squeezes stranding machine, it is characterised in that: described dynamic crowded gear rolling (221) and surely crowded gear rolling (211) tooth depth 1.8-3.2cm, spiral angle 60-70 degree, length 25-30cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620001650.2U CN205364609U (en) | 2016-01-04 | 2016-01-04 | Crowded machine of rubbing with hands of straw |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620001650.2U CN205364609U (en) | 2016-01-04 | 2016-01-04 | Crowded machine of rubbing with hands of straw |
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| CN205364609U true CN205364609U (en) | 2016-07-06 |
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| CN201620001650.2U Active CN205364609U (en) | 2016-01-04 | 2016-01-04 | Crowded machine of rubbing with hands of straw |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105597862A (en) * | 2016-01-04 | 2016-05-25 | 丁启航 | Biomass fuel block production method and equipment |
| CN108582855A (en) * | 2018-01-24 | 2018-09-28 | 中国农业大学 | Multistage roll-in forming machine for straw feeding machanism |
-
2016
- 2016-01-04 CN CN201620001650.2U patent/CN205364609U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105597862A (en) * | 2016-01-04 | 2016-05-25 | 丁启航 | Biomass fuel block production method and equipment |
| CN108582855A (en) * | 2018-01-24 | 2018-09-28 | 中国农业大学 | Multistage roll-in forming machine for straw feeding machanism |
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