CN205362870U - Full automatic processing device after solidification of mineral fiber goods pipe - Google Patents
Full automatic processing device after solidification of mineral fiber goods pipe Download PDFInfo
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- CN205362870U CN205362870U CN201520730084.4U CN201520730084U CN205362870U CN 205362870 U CN205362870 U CN 205362870U CN 201520730084 U CN201520730084 U CN 201520730084U CN 205362870 U CN205362870 U CN 205362870U
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Abstract
The utility model discloses a full automatic processing device after solidification of mineral fiber goods pipe. Full automatic processing device after solidification of mineral fiber goods pipe, connects material chain convey machine, full -automaticly moves back core unit, transition chain convey machine and cut open the seam unit solidification equipment that meets including the order, is equipped with in transition chain convey quick -witted one side or both sides and cuts terminal group. The utility model discloses full automatic processing device after solidification of mineral fiber goods pipe, simple structure, convenient to use, surely hold and cut open technology such as seam at the depoling that can mechanize to the goods pipe after the solidification that has the dabber, and link up in succession between each step, need not manpower intervention, the device operates steadily, and production efficiency is high, no environmental pollution.
Description
Technical field
This utility model relates to the full automatic processing device after a kind of mineral fiber product pipe solidifies, and belongs to fibre technical field.
Background technology
Tubulose mineral fiber product yield currently for industrial tank body and pipe insulation is less, and prepares based on manual pipe crimping and manual post-treatment.And by manual mode produce mineral fibres tubing products, occupational health level of security is relatively low, and production efficiency is not high, time-consuming, and product specification size and unit weight difference big.Therefore, for improving mineral fibres tubing products production status, it is necessary to design a rock wool automatization pipeline reeling.
Utility model content
In order to solve the defect that in prior art, manual pipe crimping and manual post-treatment exist, this utility model provides the full automatic processing device after the solidification of a kind of mineral fiber product pipe.
For solving above-mentioned technical problem, the technical scheme that this utility model adopts is as follows:
A kind of full automatic processing device after mineral fiber product pipe solidification, including solidification equipment connected in order, splicing chain-linked conveyer, automatically move back core unit, transition chain-linked conveyer and cut open seam unit, be provided with cut end unit in the one or both sides of transition chain-linked conveyer.
Utilize said apparatus can realize mineral fiber product pipe is solidified the mechanization production of aftertreatment technology.Goods pipe after solidification, still with mandrel, utilizes said apparatus can realize the mechanization depoling (moving back core) to the goods pipe with mandrel, cut end and cut open seam, and between each step, linking is continuous, it is not necessary to manpower intervention.
The method of the full automatic processing device fabricated product pipe after utilizing above-mentioned mineral fiber product pipe to solidify, the following steps including connected in order:
1) start splicing chain-linked conveyer and receive the belt carcass goods pipe solidified in solidification equipment, will be closest to automatically to move back the belt carcass goods pipe of core unit deliver to and automatically move back core unit and move back core simultaneously, automatically move back core unit and automatically carry out goods pipe and mandrel separating action, and by mandrel backflow recycling；
2) the goods pipe after core is moved back with transition chain-linked conveyer anterior displacement, goods pipe is through cut end unit in the process, utilizes the cut end unit being placed in transition chain-linked conveyer one or both sides and to be collected the material excision of termination, one or both ends by preseting length size by goods pipe；
3) the goods pipe after cut end is continued transport to cuing open seam unit by transition chain-linked conveyer, cuts open seam unit and carries out cuing open seam according to setting specification by goods pipe.
Above-mentioned steps 1) in mandrel reflux type can adopt carrying cart concentrate backflow and conveyer backflow two ways；Goods pipe is mineral fiber product pipe；
Preferably, step 1) in splicing chain-linked conveyer adopt one-in-and-one-out mode, the carrier chain of splicing chain-linked conveyer runs a station, while the mineral fiber product pipe solidified, will be closest to automatically to move back the goods pipe of core unit and delivers to and move back core station in receiving solidification equipment.
In order to improve the convenience moving back core further, automatically move back core unit and include the first frame, the first material-receiving device, clamping cylinder, pressing plate and the oild chuck with rotary cylinder；First material-receiving device includes the first slide carriage, the first turnover panel and the first turnover panel cylinder；First slide carriage one end and the joining distal ends of splicing chain-linked conveyer, the first slide carriage other end stretch into the first frame and first turnover panel one end is rotationally connected formation V-type and moves back core station；First turnover panel cylinder is positioned at below the first slide carriage, and first turnover panel cylinder one end is fixed on the inwall of the first frame, the first turnover panel cylinder other end connects the first turnover panel other end；Clamping cylinder and pressing plate are positioned at the first slide carriage and the surface of the first turnover panel junction point, and clamping cylinder one end is fixed on the first frame inner wall top, the clamping cylinder other end connects pressing plate；Oild chuck with rotary cylinder is located at the side of the first slide carriage.
The above-mentioned first turnover panel other end refers to that the first turnover panel and the first slide carriage connect the opposite end of one end；Relative bearing when the upper and lower finger of the application is properly functioning；
In order to prevent pressing plate from offseting in moving up and down, automatically moving back core unit and also include pressing plate guide rail, pressing plate guide rail is located on the first frame inner wall, and pressing plate moves up and down along pressing plate guide rail.
Transport to realize the Automatic continuous to the mandrel taken off, full automatic processing device after the solidification of above-mentioned mineral fiber product pipe, also include being positioned at the first V-type roller conveyor and the second V-type roller conveyor that connect with below the oild chuck of rotary cylinder and front and back, wherein, first V-type roller conveyor can oscilaltion, the cross section of the carrier chain of the first V-type roller conveyor and the second V-type roller conveyor is " V " font structure, in inner concavity bottom pressing plate.Preferably, pressing plate bottom transverse cross section is inverted " V " word structure, so can further improve the clip stability to goods pipe.
By the conveying of the first V-type roller conveyor and the second V-type roller conveyor, goods pipe is delivered to deposit position.
The above-mentioned core unit that automatically moves back is utilized to move back core method: to include following steps connected in order:
A, the first slide carriage and the first turnover panel form V-type and move back core station, and belt carcass goods pipe enters V-type along the first slide carriage and moves back core station；
B, clamping cylinder start pinching action: pressing plate falls to clamping belt carcass goods pipe along pressing plate guide rail；
C, oild chuck with rotary cylinder obtain and mobile clamp mandrel to mandrel spindle nose place and rotate, and make mandrel rotate against contact surface with goods pipe and separate, and then the oild chuck with rotary cylinder clamps mandrel and is displaced outwardly central spindle abstraction；
D, when namely mandrel will be disengaged from goods pipe, first V-type roller conveyor rises and receives mandrel, when the oild chuck with rotary cylinder moves to setting position, mandrel and goods pipe completely disengage from, now the first V-type roller conveyor drops to setting height, concordant with the second V-type roller conveyor, two conveyers run simultaneously, are delivered to by mandrel and leave position concentratedly, wait reflow treatment；After the first V-type roller conveyor declines, the oild chuck with rotary cylinder resets and palikinesia；After mandrel and goods pipe completely disengage from, the first turnover panel is pulled downward on formation slope by the first turnover panel cylinder, makes goods pipe tumble to transition chain-linked conveyer.
Automatically move back core unit to have the feature that each specification goods Guan Junke arrives automatically and move back core station, and under affecting without external force, any direction displacement does not occur；Can be clamped by the clamping cylinder action of suitable pressure after goods pipe is in place, it is prevented that it rotates or play under external force；Goods pipe is adopted to fix, the method extracting mandrel meets the axle diameter 1/2 inch goods demand to 24 inch gage, and to extract mandrel process be the first tight mandrel termination of gripper chuck, then rotates to an angle and make mandrel and the disengagement of goods pipe, finally extract mandrel, so as to separate with goods pipe；Mandrel refluxes after separating.Centralized collection carrying cart can be adopted to be transported to the required station recycling of production；May be used without the conveyer contrary with production material traffic direction by mandrel backflow recycling.
In order to be further ensured that the simple and quick operation cuing open seam, cut open seam unit and include the second frame, the second material-receiving device, hoistable platform, antivibrator, lift servo motor, band sawing machine, pressing plate and pressing plate actuator；Hoistable platform is slidably connected in the second frame, and lift servo motor is fixed in the second frame, and lift servo motor and hoistable platform electrically connect；Antivibrator has more than one, and antivibrator is located between the second frame and hoistable platform；Second material-receiving device includes the second slide carriage, the second turnover panel and the second turnover panel cylinder；Second slide carriage one end and the joining distal ends of transition chain-linked conveyer, the second slide carriage other end stretch into the second frame and are rotationally connected formation V-groove with second turnover panel one end, second slide carriage and the second turnover panel are equipped with postive stop baffle in the axially cutting stress side of goods pipe, it is prevented that goods pipe play vertically；Second turnover panel cylinder is positioned at below the second slide carriage, and second turnover panel cylinder one end is fixed on hoistable platform, the second turnover panel cylinder other end connects the second turnover panel other end；Band sawing machine is located in the second frame above the second slide carriage, and the saw band of band sawing machine is positioned at the second slide carriage and the surface of the second turnover panel junction point；Pressing plate actuator one end is located in the second frame above band sawing machine, and the pressing plate actuator other end is connected with pressing plate, and band dynamic pressure plate moves up and down；Pressing plate is the U-type groove structure that Open Side Down, and the saw band of band sawing machine is positioned at the U-type groove of pressing plate.
The saw band of band sawing machine is positioned at the U-type groove of pressing plate, so contacts with pressing plate when goods pipe rises to certain position, when continuing to rise, rising also followed by pressing plate, and the height and position of saw band is constant, so in continuing the process risen, just can realize goods pipe is cutd open seam.
Pressing plate actuator can adopt cylinder, electricity cylinder or balancing weight etc., and pressing plate actuator can control the actions such as the moving up and down of pressing plate, reset movement.
The above-mentioned second turnover panel other end refers to that the second turnover panel and the second slide carriage connect the opposite end of one end.
First material-receiving device and the second material-receiving device structure are identical, all include slide carriage, turnover panel and turnover panel cylinder.
In order to lifting being played good cushioning effect, it is preferable that be additionally provided with antivibrator between the second frame and hoistable platform.
The end of the application conveyer, is that goods pipe original position on a conveyor is defined as top, and final position is defined as end along material conveying direction.Slide carriage one end refers to that with the joining distal ends of transition chain-linked conveyer slide carriage connects with the end of transition chain-linked conveyer before hoistable platform rises, in the V-groove that the material that transition chain-linked conveyer falls fairly falls in slide carriage and turnover panel is formed；Lifting activity done by hoistable platform under the drive of lift servo motor.
In order to realize that different size goods pipe is cutd open seam better, cuing open seam unit and also include ejector sleeve machine and dish saw, ejector sleeve machine is positioned at the dead ahead of the second material-receiving device, and dish saw is positioned at the dead astern of the second material-receiving device.
Above-mentioned front and back are named relative to Flow of Goods and Materials direction, and on Flow of Goods and Materials direction, prior location is front, after latter position is.
In order to enable to be removed in time by the goods pipe after cuing open seam, above-mentioned mineral fiber product pipe solidify after full automatic processing device, also include external transition roller-way, external transition roller-way connects with cuing open seam unit.
The described seam unit that cuts open has following characteristics: goods pipe is located in the V-groove of a height and position controllable adjustment, and they are different according to product specifications, arranges according to parameter and can be automatically adjusted V-groove height to meet the dimensional accuracy cuing open seam；Goods pipe for different size adopts different cutting modes, for instance goods pipe diameter existsThe method cuing open seam sawed by the following dish taked,Above goods pipe can adopt band saw to carry out cutting.
Adopt above-mentioned cut open seam unit cut open seam method, including:
(1) when goods pipe external diameter is be more than or equal to 300mm, band saw is selected to cut open slit die formula: under the control of servomotor, goods pipe rises with hoistable platform, under the load effect of pressing plate, displacement is continued up (at this moment after contact pressing plate, pressing plate also shifts up under the effect of goods pipe, goods pipe can be played stable fixation by interaction force by pressing plate) and the saw band that utilizes band sawing machine to run up cut, when reaching to set depth of cut, hoistable platform declines, pressing plate resets, when whole cutting action center platen keeps contacting and apply steady load with goods pipe to ensure to cut, goods pipe will not play or rotation；When hoistable platform reset after, the second turnover panel cylinder the second turnover panel is pulled downward on formation slope, make goods pipe tumble, through external transition roller-way laggard enter collecting region；
(2) when goods pipe external diameter is less than 300mm, selection dish saw cuts open slit die formula, goods pipe is in V-groove, pushed to the dish saw run up by ejector sleeve machine, until completing cutting action, then ejector sleeve machine resets, and the second turnover panel is pulled downward on formation slope by the second turnover panel cylinder, make goods pipe tumble, through external transition roller-way laggard enter collecting region.
Above-mentioned hoistable platform resets and refers to that hoistable platform returns to the position before rising.
In order to play good position-limiting action, it is spacing that external transition roller-way both sides are provided with spoke wheel.
Pollution in order to avoid operating environment, it is preferable that cut open and be all equipped with dust collecting system on seam unit and cut end unit.
In order to increase the suitability and the convenience of device, cut end unit includes being located at the vertical band sawing machine of two of transition chain-linked conveyer both sides mirror images each other；Splicing chain-linked conveyer runs by Serve Motor Control with transition chain-linked conveyer；The carrier chain of splicing chain-linked conveyer and transition chain-linked conveyer is equipped with the partition baffle plate of more than a piece, plural region will be divided between the drive end of carrier chain and Partner.Each region all can hold each specification goods pipe and be placed in one.The spacing of two vertical band sawing machines of mirror image each other is adjusted according to article length dimensional requirement, and the saw band of vertical band sawing machine runs up, and excises and collects centrally dispose following the transition chain-linked conveyer goods pipe end material through vertical band sawing machine.
On the basis of present disclosure, in conjunction with prior art, it may be achieved the automation mechanized operation of each action.As changed product specifications during production, operator only need to carry out main specifications parameter setting at operation interface can realize the automatic switchover of device parameter, simple to operate.
The NM technology of this utility model is all with reference to prior art.
This utility model mineral fiber product pipe solidify after full automatic processing device, simple in construction, easy to use, the goods pipe after the solidification with mandrel can be carried out mechanization depoling, cut end and cut open the techniques such as seam, and between each step linking is continuously, it is not necessary to manpower intervention；Plant running is steady, and production efficiency is high, non-environmental-pollution.
Accompanying drawing explanation
Fig. 1 is fully automatic working method flow chart after this utility model mineral fiber product pipe solidifies；
Fig. 2 is the full automatic processing device schematic diagram after this utility model mineral fiber product pipe solidifies；
Fig. 3 moves back core station state figure for automatically moving back belt carcass goods pipe arrival in core unit action；
Fig. 4 is the right view of Fig. 3；
Fig. 5 is first and second V-type roller conveyor cross sectional representation；
Fig. 6 is for automatically moving back cylinder clamping goods pipe state diagram in core unit action；
Fig. 7 is the right view of Fig. 6；
Fig. 8 is for automatically moving back oild chuck clamping mandrel rotation status figure in core unit action；
Fig. 9 is the right view of Fig. 8；
Figure 10 departs from goods pipe procedure chart for automatically moving back mandrel in core unit action；
Figure 11 is the right view of Figure 10；
Figure 12 is for automatically moving back mandrel transfer action figure in core unit action；
Figure 13 is the right view of Figure 12；
Figure 14 is for automatically moving back goods pipe transfer action figure in core unit action；
Figure 15 be this utility model cut open seam unit action in goods pipe arrive cut open the state diagram of tailor position；
Figure 16 be this utility model cut open seam unit action in band saw cut open joint working state diagram；
Figure 17 is that this utility model cuts open in seam unit action and cuts open seam and complete goods pipe transfering state figure；
Figure 18 is the relative position relation figure that this utility model cuts open under seam unit action center platen original state with saw band, illustrates for partial enlargement；Figure 19 is the b direction view of Figure 15；
Figure 20 is the c direction view of Figure 15；
Figure 21 is that this utility model cuts open the tailor position highly automated adjustment schematic diagram of the first V-type roller conveyor V-groove, wherein R for different size goods pipe0For the standardized products pipe specification radius value set, r is actual product pipe specification radius value, X0For the height value of the standardized products pipe specification cylindrical minimum point (this as initial point) that sets to V-groove angle point, x is the actual product pipe specification cylindrical minimum point height value to V-groove angle point, and α is V-groove angle.
nullIn figure，2-1 is partially schematic solidification equipment，2-2 is splicing chain-linked conveyer，2-3 is for automatically moving back core unit，2-4 is transition chain-linked conveyer，2-5 is cut end unit，2-6 cuts open seam unit，3-1-1 is clamping cylinder，3-1-2 is pressing plate，3-1-3 is goods pipe，3-1-4 is mandrel，3-1-5 is the first slide carriage，3-1-6 is the first turnover panel cylinder，3-1-7 is the first turnover panel，3-1-8 is pressing plate guide rail，3-1-9 is the oild chuck with rotary cylinder，3-1-10 is the first V-type roller conveyor，3-1-11 is the second V-type roller conveyor，3-1-12 is the signal of first and second V-type roller conveyor cross section，4-1-1 is the second slide carriage，4-1-2 is hoistable platform，4-1-3 is the second turnover panel cylinder，4-1-4 is antivibrator，4-1-5 is the second turnover panel，4-1-6 is band sawing machine，4-1-7 is pressing plate actuator，4-1-8 is lift servo motor，4-1-9 is saw band，4-3-10 is external transition roller-way，4-1-11 is ejector sleeve machine，4-1-12 is dish saw，4-1-13 is with the spacing external transition roller-way of spoke wheel,4-1-14 is pressing plate，4-1-15 is pressing plate guide rail.
Detailed description of the invention
In order to be more fully understood that this utility model, it is further elucidated with content of the present utility model below in conjunction with embodiment, but content of the present utility model is not limited solely to the following examples.
A kind of full automatic processing device after mineral fiber product pipe solidification, including solidification equipment connected in order, splicing chain-linked conveyer, automatically move back core unit, transition chain-linked conveyer and cut open seam unit, be provided with cut end unit in the both sides of transition chain-linked conveyer, cut end unit includes being located at the vertical band sawing machine of two of transition chain-linked conveyer both sides mirror images each other.The spacing of two vertical band sawing machines of mirror image each other is adjusted according to article length dimensional requirement, and the saw band of vertical band sawing machine runs up, and excises and collects centrally dispose following the transition chain-linked conveyer goods pipe end material through vertical band sawing machine.
Automatically move back core unit and include the first frame, the first material-receiving device, clamping cylinder, pressing plate, pressing plate guide rail and the oild chuck with rotary cylinder；First material-receiving device includes the first slide carriage, the first turnover panel and the first turnover panel cylinder；First slide carriage one end and the joining distal ends of splicing chain-linked conveyer, the first slide carriage other end stretch into the first frame and first turnover panel one end is rotationally connected formation V-type and moves back core station；First turnover panel cylinder is positioned at below the first slide carriage, and first turnover panel cylinder one end is fixed on the inwall of the first frame, the first turnover panel cylinder other end connects the first turnover panel other end；Clamping cylinder and pressing plate are positioned at the first slide carriage and the surface of the first turnover panel junction point, clamping cylinder one end is fixed on the first frame inner wall top, the clamping cylinder other end connects pressing plate, pressing plate guide rail is located on the first frame inner wall, pressing plate can move up and down along pressing plate guide rail under the drive of clamping cylinder, and pressing plate cross section is inverted " V " word structure；Oild chuck with rotary cylinder is located at the side of the first slide carriage.
Full automatic processing device after the solidification of mineral fiber product pipe, also include being positioned at the first V-type roller conveyor and the second V-type roller conveyor that connect with below the oild chuck of rotary cylinder and front and back, wherein, first V-type roller conveyor can oscilaltion, the cross section of the carrier chain of the first V-type roller conveyor and the second V-type roller conveyor is " V " font structure.
Cut open seam unit and include the second frame, the second material-receiving device, pressing plate, pressing plate actuator, antivibrator, hoistable platform, lift servo motor, band sawing machine, ejector sleeve machine and dish saw；Hoistable platform is slidably connected in the second frame, and lift servo motor is fixed in the second frame, and lift servo motor and hoistable platform electrically connect, and antivibrator has more than one, and antivibrator is located between the second frame and hoistable platform；Second material-receiving device includes the second slide carriage, the second turnover panel and the second turnover panel cylinder；Second slide carriage one end and the joining distal ends of transition chain-linked conveyer, the second slide carriage other end stretch into the second frame and are rotationally connected formation V-groove with second turnover panel one end, second slide carriage and the second turnover panel are equipped with postive stop baffle in the axially cutting stress side of goods pipe, it is prevented that goods pipe play vertically；Second turnover panel cylinder is positioned at below the second slide carriage, and second turnover panel cylinder one end is fixed on hoistable platform, the second turnover panel cylinder other end connects the second turnover panel other end；Band sawing machine is located in the second frame above the second slide carriage, and the saw band of band sawing machine is positioned at the second slide carriage and the surface of the second turnover panel junction point；Pressing plate actuator one end is located in the second frame above band sawing machine, and the pressing plate actuator other end is connected with pressing plate, and band dynamic pressure plate moves up and down；Pressing plate is the U-type groove structure that Open Side Down, and the saw band of band sawing machine is positioned at the U-type groove of pressing plate；Ejector sleeve machine is positioned at the dead ahead of the second material-receiving device, and dish saw is positioned at the dead astern of the second material-receiving device.
First material-receiving device and the second material-receiving device structure are identical, all include slide carriage, turnover panel and turnover panel cylinder.
Full automatic processing device after the solidification of mineral fiber product pipe, also includes external transition roller-way, and external transition roller-way connects with cuing open seam unit；It is spacing that external transition roller-way both sides are provided with spoke wheel.
Cut open and seam unit and cut end unit are all equipped with dust arrester installation.
Splicing chain-linked conveyer runs by Serve Motor Control with transition chain-linked conveyer；The carrier chain of splicing chain-linked conveyer and transition chain-linked conveyer is equipped with the partition baffle plate of more than a piece, plural region will be divided between the drive end of carrier chain and Partner.Each region all can hold each specification goods pipe and be placed in one.
The method of the full automatic processing device fabricated product pipe after utilizing above-mentioned mineral fiber product pipe to solidify, the following steps including connected in order:
1) according to feedback signal startup optimization splicing chain-linked conveyer, receive the belt carcass goods pipe solidified in solidification equipment, will be closest to automatically to move back the goods belt carcass pipe of core unit deliver to and move back core station simultaneously, automatically move back core unit and automatically carry out goods pipe and mandrel separating action, and by mandrel backflow recycling；
2) the goods pipe after core is moved back with transition chain-linked conveyer anterior displacement, goods pipe is through cut end unit in the process, utilizes it to be placed in the cut end unit of transition chain-linked conveyer one or both sides and by the material excision of termination, two ends and is collected by preseting length size by goods pipe；
3) the goods pipe after cut end is continued transport to cuing open seam unit by transition chain-linked conveyer, cuts open seam unit and is classified and carry out automatic size Control and cut open seam according to setting specification by goods pipe.
Above-mentioned steps 1) in mandrel reflux type can adopt carrying cart concentrate backflow and conveyer backflow two ways；Goods pipe is mineral fiber product pipe；
Step 1) in splicing chain-linked conveyer adopt one-in-and-one-out mode, the carrier chain of splicing chain-linked conveyer runs a station, while receiving in solidification equipment the mineral fiber product pipe solidified, will be closest to automatically to move back the goods pipe of core unit and deliver to and move back core station.
Step 1) in move back core method: include following steps connected in order:
A, the first slide carriage and the first turnover panel form V-type and move back core station, and belt carcass goods pipe enters V-type along the first slide carriage and moves back core station；
B, clamping cylinder obtain material signal in place and start pinching action: pressing plate falls to clamping belt carcass goods pipe along pressing plate guide rail；
C, oild chuck with rotary cylinder obtain signal and move to mandrel spindle nose place and clamp mandrel and rotate, and make mandrel rotate against contact surface with goods pipe and separate, and then the oild chuck with rotary cylinder clamps mandrel and is displaced outwardly central spindle abstraction；
D, when namely mandrel will be disengaged from goods pipe, first V-type roller conveyor rises and receives mandrel, when the oild chuck with rotary cylinder moves to setting position, mandrel departs from goods pipe completely, now the first V-type roller conveyor drops to setting height, concordant with the second V-type roller conveyor, two conveyers run simultaneously, are delivered to by mandrel and leave position concentratedly, wait reflow treatment；After the first V-type roller conveyor declines, with the oild chuck reset waiting signal palikinesia of rotary cylinder；After mandrel and goods pipe completely disengage from, the first turnover panel cylinder obtains oild chuck displacement and completes the rapid action of signal, is opened by the first turnover panel, and goods pipe tumbles therewith to transition chain-linked conveyer；
Step 3) in cut open seam method: comprise the steps:
A, when goods pipe external diameter is be more than or equal to 300mm, band saw is selected to cut open slit die formula: under the control of servomotor, goods pipe rises with hoistable platform, utilizes the saw band that band sawing machine runs up to cut under pressing plate load, and when reaching to set depth of cut, hoistable platform declines；When hoistable platform reset after, turnover panel cylinder turnover panel is pulled downward on formation slope, make goods pipe tumble, through external transition roller-way laggard enter collecting region；
B, when goods pipe external diameter is less than 300mm, selection dish saw cuts open slit die formula, goods pipe is in V-groove, pushed to the dish saw run up by ejector sleeve machine, until completing cutting action, then ejector sleeve machine resets, and turnover panel is pulled downward on formation slope by turnover panel cylinder, make goods pipe tumble, through external transition roller-way laggard enter collecting region.
Goods pipe for different size, the overlying relation of the parts such as V-groove can be adjusted principle according to Figure 21, certain regular size is set as original specification in control system, namely its cylindrical minimum point is initial point, its height value is 0, then this distance value from V-groove angle point deducts the actual product pipe cylindrical minimum point distance value to V-groove angle point, is the height value of required adjustment.According to this principle, the V-groove structure of all palpus altitude mixture control that this utility model relates to all can realize action, and is lifted by SERVO CONTROL, it can be ensured that high accuracy action.
Embodiment 1:
With internal diameter 1 inch, the mineral fiber product pipe of thickness 30mm specification is example:
1) requiring controlling the corresponding product specifications parameter of interface input according to product specification, this device principle according to Figure 21 is automatically adjusted to adapt to this specification product Production requirement.Initial setting internal diameter 8 inches, thickness 80mm specification goods pipe is original specification, i.e. R0=181.6mm, α are 90 °, then X0=75.2mm；R=42mm, x=17.7mm, x-X0=-57.5mm is so cuing open tailor position V-groove and need to rising 57.5mm.In like manner, the first V-type roller conveyor 3-1-10 lifting height must increase 37mm.
2) as shown in Figure 2, according to move back core unit 2-3 move back core station sky material feedback signal start splicing chain-linked conveyer 2-2, adopt the mode of one-in-and-one-out, the carrier chain of splicing chain-linked conveyer 2-2 runs a station, while receiving in curing apparatus 2-1 the mineral fiber product pipe solidified, will be closest to automatically to move back the goods pipe of core unit 2-3 and deliver to and move back core station.
3) as in Figure 3-5, belt carcass goods pipe enters V-type along the first slide carriage 3-1-5 and moves back core station；Clamping cylinder 3-1-1 with rotary cylinder obtains material signal in place and starts pinching action, and pressing plate 3-1-2 falls to clamping goods pipe along guide rail 3-1-8；Oild chuck 3-1-9 with rotary cylinder obtains signal and moves to mandrel spindle nose place and clamp mandrel, and its rotary cylinder rotates and makes mandrel 3-1-4 rotate against contact surface with goods pipe 3-1-3 to separate；Now oild chuck 3-1-9 clamping mandrel 3-1-4 is displaced outwardly extracting mandrel 3-1-4 out, and when namely mandrel 3-1-4 will be disengaged from goods pipe 3-1-3, the first V-type roller conveyor 3-1-10 rises and receives mandrel；When oild chuck 3-1-9 moves to setting position, mandrel 3-1-4 departs from goods pipe 3-1-3 completely, now the first V-type roller conveyor 3-1-10 drops to setting height, concordant with the second V-type roller conveyor 3-1-11, two conveyers run simultaneously, mandrel 3-1-4 is delivered to and leaves position concentratedly, wait reflow treatment；After the first V-type roller conveyor 3-1-10 declines, oild chuck 3-1-9 reset waiting signal palikinesia；After mandrel 3-1-4 and goods pipe 3-1-3 completely disengages from, the first turnover panel cylinder 3-1-6 obtains oild chuck displacement and completes the rapid action of signal, is opened by the first turnover panel 3-1-7, and goods pipe tumbles treating in material partition to transition chain-linked conveyer 2-4 therewith.
4) the goods pipe after core is moved back with transition chain-linked conveyer 2-4 anterior displacement, goods pipe is through cut end unit 2-5 in the process, and goods pipe by the material excision of termination, two ends and is collected by saw band that transition chain-linked conveyer 2-4 both sides run up by preseting length size to utilize it to be placed in.
5) as seen in figs. 15-17, goods pipe 3-1-3 enters V-type along the second slide carriage 4-1-1 and cuts open tailor position, owing to goods pipe external diameter is 85.4mm, much smaller than 300mm, therefore system automatically selects dish saw cut pattern, and goods pipe 3-1-3 is in V-groove, pushed to the dish saw 4-1-12 run up by ejector sleeve machine 4-1-11, until completing cutting action, now ejector sleeve machine 4-1-11 resets, and runs with the external transition roller-way 4-1-13 that spoke wheel is spacing and goods pipe is delivered to collecting region.
Embodiment 2:
With internal diameter 10 inches, the mineral fiber product pipe of thickness 120mm specification is example, it cuts open the front course of processing of seam with embodiment 1, owing to goods pipe external diameter is 494mm, more than 300mm setting value, therefore Systematic selection band saw pattern, as seen in figs. 15-17, goods pipe 3-1-3 is controlled to press certain speed with hoistable platform 4-1-2 by lift servo motor 4-1-8 and rises, under pressing plate 4-1-14 and pressing plate actuator 4-1-7 pressure load effect thereof, utilizing the band sawing machine 4-1-6 saw band 4-1-9 run up to cut, when reaching to set depth of cut, hoistable platform 4-1-2 declines；After hoistable platform 4-1-2 resets, the second turnover panel cylinder 4-1-3 obtains signalizing activity, makes the second turnover panel 4-1-4 open downwards formation slope, and goods pipe tumbles, and enters collecting region with external transition roller-way 4-3-10.
Above-mentioned available electrical control splicing chain-linked conveyer, automatically move back core unit, transition chain-linked conveyer, cut end unit and cut open seam unit and carry out the solidification post-treatment of mineral fiber product pipe, have that manipulation is simple, operate steadily efficiently, labor intensity is low, occupational health level of security high, can be applicable to automatization's processing after the solidification of multi mineral fibre pipe.
Claims (8)
1. the full automatic processing device after a mineral fiber product pipe solidification, it is characterized in that: include solidification equipment connected in order, splicing chain-linked conveyer, automatically move back core unit, transition chain-linked conveyer and cut open seam unit, be provided with cut end unit in the one or both sides of transition chain-linked conveyer.
2. the full automatic processing device after mineral fiber product pipe solidification as claimed in claim 1, it is characterised in that: automatically move back core unit and include the first frame, the first material-receiving device, clamping cylinder, pressing plate and the oild chuck with rotary cylinder；First material-receiving device includes the first slide carriage, the first turnover panel and the first turnover panel cylinder；First slide carriage one end and the joining distal ends of splicing chain-linked conveyer, the first slide carriage other end stretch into the first frame and first turnover panel one end is rotationally connected formation V-type and moves back core station；First turnover panel cylinder is positioned at below the first slide carriage, and first turnover panel cylinder one end is fixed on the inwall of the first frame, the first turnover panel cylinder other end connects the first turnover panel other end；Clamping cylinder and pressing plate are positioned at the first slide carriage and the surface of the first turnover panel junction point, and clamping cylinder one end is fixed on the first frame inner wall top, the clamping cylinder other end connects pressing plate；Oild chuck with rotary cylinder is located at the side of the first slide carriage.
3. the full automatic processing device after mineral fiber product pipe solidification as claimed in claim 2, it is characterised in that: automatically moving back core unit and also include pressing plate guide rail, pressing plate guide rail is located on the first frame inner wall, and pressing plate moves up and down along pressing plate guide rail.
4. the full automatic processing device after mineral fiber product pipe solidification as claimed in claim 3, it is characterized in that: also include being positioned at the first V-type roller conveyor and the second V-type roller conveyor that connect with below the oild chuck of rotary cylinder and front and back, wherein, first V-type roller conveyor can oscilaltion, the cross section of the carrier chain of the first V-type roller conveyor and the second V-type roller conveyor is " V " font structure, in inner concavity bottom pressing plate.
5. the full automatic processing device after the mineral fiber product pipe solidification as described in claim 2-4 any one, it is characterised in that: cut open seam unit and include the second frame, the second material-receiving device, hoistable platform, antivibrator, lift servo motor, band sawing machine, pressing plate and pressing plate actuator；Hoistable platform is slidably connected in the second frame, and lift servo motor is fixed in the second frame, and lift servo motor and hoistable platform electrically connect；Antivibrator has more than one, and antivibrator is located between the second frame and hoistable platform；Second material-receiving device includes the second slide carriage, the second turnover panel and the second turnover panel cylinder；Second slide carriage one end and the joining distal ends of transition chain-linked conveyer, the second slide carriage other end stretch into the second frame and are rotationally connected formation V-groove with second turnover panel one end, second slide carriage and the second turnover panel are equipped with postive stop baffle in the axially cutting stress side of goods pipe, it is prevented that goods pipe play vertically；Second turnover panel cylinder is positioned at below the second slide carriage, and second turnover panel cylinder one end is fixed on hoistable platform, the second turnover panel cylinder other end connects the second turnover panel other end；Band sawing machine is located in the second frame above the second slide carriage, and the saw band of band sawing machine is positioned at the second slide carriage and the surface of the second turnover panel junction point；Pressing plate actuator one end is located in the second frame above band sawing machine, and the pressing plate actuator other end is connected with pressing plate, and band dynamic pressure plate moves up and down；Pressing plate is the U-type groove structure that Open Side Down, and the saw band of band sawing machine is positioned at the U-type groove of pressing plate.
6. the full automatic processing device after mineral fiber product pipe solidification as claimed in claim 5, it is characterised in that: cuing open seam unit and also include ejector sleeve machine and dish saw, ejector sleeve machine is positioned at the dead ahead of the second material-receiving device, and dish saw is positioned at the dead astern of the second material-receiving device.
7. the full automatic processing device after mineral fiber product pipe solidification as claimed in claim 6, it is characterised in that: also including external transition roller-way, external transition roller-way connects with cuing open seam unit.
8. mineral fiber product pipe as described in claim 1-4 any one solidify after full automatic processing device, it is characterised in that: cut end unit includes being located at the vertical band sawing machine of two of transition chain-linked conveyer both sides mirror images each other；Splicing chain-linked conveyer runs by Serve Motor Control with transition chain-linked conveyer；The carrier chain of splicing chain-linked conveyer and transition chain-linked conveyer is equipped with the partition baffle plate of more than a piece, plural region will be divided between the drive end of carrier chain and Partner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520730084.4U CN205362870U (en) | 2015-09-18 | 2015-09-18 | Full automatic processing device after solidification of mineral fiber goods pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520730084.4U CN205362870U (en) | 2015-09-18 | 2015-09-18 | Full automatic processing device after solidification of mineral fiber goods pipe |
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| Publication Number | Publication Date |
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| CN205362870U true CN205362870U (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520730084.4U Withdrawn - After Issue CN205362870U (en) | 2015-09-18 | 2015-09-18 | Full automatic processing device after solidification of mineral fiber goods pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127509A (en) * | 2015-09-18 | 2015-12-09 | 中材科技股份有限公司 | Full-automatic machining device and method adopted after mineral fiber product tube solidification |
-
2015
- 2015-09-18 CN CN201520730084.4U patent/CN205362870U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127509A (en) * | 2015-09-18 | 2015-12-09 | 中材科技股份有限公司 | Full-automatic machining device and method adopted after mineral fiber product tube solidification |
| CN105127509B (en) * | 2015-09-18 | 2017-09-12 | 中材科技股份有限公司 | Full automatic processing device and its processing method after a kind of mineral fiber product pipe solidification |
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Granted publication date: 20160706 Effective date of abandoning: 20170912 |