CN205361022U - Organic waste gas purification device to shoemaking workshop - Google Patents

Organic waste gas purification device to shoemaking workshop Download PDF

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Publication number
CN205361022U
CN205361022U CN201521113795.3U CN201521113795U CN205361022U CN 205361022 U CN205361022 U CN 205361022U CN 201521113795 U CN201521113795 U CN 201521113795U CN 205361022 U CN205361022 U CN 205361022U
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China
Prior art keywords
gas
cleaning equipment
photodissociation
waste organic
skirt
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Expired - Fee Related
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CN201521113795.3U
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Chinese (zh)
Inventor
曾玉成
邓达增
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Guangdong Jun Feng Hua Technical Co Ltd
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Guangdong Jun Feng Hua Technical Co Ltd
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Priority to CN201521113795.3U priority Critical patent/CN205361022U/en
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Abstract

The utility model discloses an organic waste gas purification device to shoemaking workshop, organic waste gas purification device is the produced organic waste gas of oven when being used for handling the gluey stoving process of brush, including gas collecting channel, waste gas collection tuber pipe, low -temperature plasma treatment ware, UV photodissociation clarifier, centrifugal fan and exhaust duct. Adopt plasma low temperature catalytic oxidation +UV photodissociation method, from aspect analyses such as treatment effect and working costss, this technology is got rid of efficiently, and the running cost is relatively low, convenient operation, and it is convenient to use multipurposely.

Description

A kind of cleaning equipment for waste organic gas for shoemaking workshop
Technical field
This utility model relates to environmental protection equipment design field, relates generally to a kind of cleaning equipment for waste organic gas and purification method, in particular for the organic exhaust gas that shoemaking workshop baking box produces.
Background technology
The workshop of shoemaking can be provided with baking box, the work process meeting of baking box produces a certain amount of organic exhaust gas, its major pollutants are " triphen classes " such as benzene,toluene,xylenes etc., its feature is zest colourless, great, it is spread in air with the flowing of air, by human body respiration or direct effect on human body, the respiratory system of human body, blood, cardiopulmonary, liver, mucosa, eyes, nerve etc. can be damaged, also can pass through skin and directly injure people.Though existing workshop is configured with exhaust facility, but can not realize waste gas effectively processing.
Therefore, prior art has yet to be improved and developed.
Utility model content
In view of above-mentioned the deficiencies in the prior art, the purpose of this utility model is in that to provide a kind of cleaning equipment for waste organic gas for shoemaking workshop, for the organic exhaust gas that shoemaking workshop baking box produces, design the cleaning equipment for waste organic gas being suitable for shoemaking workshop, utilize the purification of low temperature plasma+UV photodissociation, Organic substance is carried out degradation treatment, it is intended to the problem solving to produce organic exhaust gas in existing shoemaking workshop baking box work process.
The technical solution of the utility model is as follows:
A kind of cleaning equipment for waste organic gas for shoemaking workshop, wherein, organic exhaust gas produced by baking box when described cleaning equipment for waste organic gas is for processing brush coating baking operation, including gas skirt, gas sampling airduct, low-temperature plasma processor, UV photodissociation depurator, centrifugal fan and discharge duct;
Described gas skirt is arranged at the top of baking box, and described gas skirt is connected with the air intake of low-temperature plasma by described gas sampling airduct;Described low-temperature plasma processor is connected with UV photodissociation depurator;Described UV photodissociation depurator is connected with the air intake of centrifugal fan, and the outlet air end of centrifugal fan is connected with discharge duct.
Described cleaning equipment for waste organic gas, wherein, the height of gas skirt distance baking box end face is 0.1-0.3m.
Described cleaning equipment for waste organic gas, wherein, the angle of flare α of gas skirt is not more than 60 °.
Described cleaning equipment for waste organic gas, wherein, the length of gas skirt is set to 900mm, and the wide 500mm that is set to, height is set to 500mm;
Described gas sampling airduct is divided into air main and arm, and the two ends of arm are connected with air main gas skirt respectively;The diameter dimension of air main is set to 400mm, and the diameter dimension of arm is set to 300mm.
Described cleaning equipment for waste organic gas, wherein, gas skirt adopts δ 0.8mm galvanized sheet to make, and gas sampling airduct adopts δ 0.6mm galvanized sheet to make.
Described cleaning equipment for waste organic gas, wherein, gas skirt is set to 2;Centrifugal fan is set to 1, and process air quantity is 8000m3/h;Low-temperature plasma processor 13 and UV photodissociation depurator 14 are arranged in same reactor, and quantity is 1, include 8 argon-arc plasma fields and 8 UV high energy light pipes, and process air quantity is 8000m3/h。
Beneficial effect: this utility model is provided a kind of cleaning equipment for waste organic gas for shoemaking workshop, it is for shoemaking workshop feature of organic exhaust gas produced by baking box when brush coating baking operation, design the cleaning equipment for waste organic gas being suitable for shoemaking workshop, adopt the processing scheme that multiple processing scheme combines, namely the scheme that low temperature plasma+UV photodissociation processes is adopted, it is ensured that qualified discharge after exhaust-gas treatment.This technique removal efficiency is high, and operating cost is relatively low, easy to operate, and comprehensive utilization is convenient.And, design and type selecting follow the principle of " advanced practical, economical rationality ";The layout of process system, runs and does not affect the operation of production equipment and the operation of post workman;Process process economics is practical, reduced investment, takes up an area few;Purification efficiency is high, non-secondary pollution;System run all right, technical maturity is reliable, convenient operating maintenance.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model cleaning equipment for waste organic gas.
Fig. 2 is the structural representation that this utility model cleaning equipment for waste organic gas is arranged on shoemaking workshop.
Detailed description of the invention
This utility model provides a kind of cleaning equipment for waste organic gas for shoemaking workshop, for making the purpose of this utility model, technical scheme and effect clearly, clearly, below this utility model is further described.Should be appreciated that specific embodiment described herein is only in order to explain this utility model, be not used to limit this utility model.
This utility model is provided a kind of cleaning equipment for waste organic gas for shoemaking workshop, it is for shoemaking workshop feature of organic exhaust gas produced by baking box when brush coating baking operation, designs the cleaning equipment for waste organic gas being suitable for shoemaking workshop.Through detection, the organic exhaust gas that baking box produces when brush coating baking operation is mainly composed of micelle particulate matter and benzene,toluene,xylene etc., and its feature is zest colourless, great, is spread in air with the flowing of air.This utility model is provided a kind of cleaning equipment for waste organic gas, and its design principle is, first collects organic exhaust gas, the purification of recycling low temperature plasma+UV photodissociation, Organic substance is carried out degradation treatment.
Specifically, described cleaning equipment for waste organic gas, in conjunction with shown in Fig. 1 and Fig. 2, including the gas skirt 11 set gradually, gas sampling airduct (including arm 121 and supervisor 122), low-temperature plasma processor 13, UV photodissociation depurator 14, centrifugal fan 15 and discharge duct 16;
Described gas skirt 11 is arranged at the top of baking box, and described gas skirt 11 is connected with the air intake of low-temperature plasma 13 by described gas sampling airduct;Described low-temperature plasma processor 13 is connected with UV photodissociation depurator 14;Described UV photodissociation depurator 14 is connected with the air intake of centrifugal blower 15, and the outlet air end of centrifugal fan 15 is connected with discharge duct 16.
Owing to polluter is baking box, belong to point pollution source, this utility model scheme is selected the mode being provided above gas skirt 11 at baking box, the waste gas polluted is collected.For avoiding crossflow to disturb, gas skirt 11 is 0.1-0.3m apart from the height of baking box end face.For ensureing that cover mouth air-breathing speed is uniform, the angle of flare α of gas skirt 11 not should be greater than 60 °.
Owing to inspiratory flow is subject to cross-flow impact, so the length, width and height arranging gas skirt 11 are configured according to oven size, exhaust-gas treatment amount, discharge amount of exhaust gas, the length and width of gas skirt 11 are tried one's best suitable with baking box end face, are collected as much as possible by the organic exhaust gas that baking box produces before with Diffusion of gas stream.The height of the cover of gas skirt 11 is arranged according to the wind speed of centrifuge and the discharge capacity of organic exhaust gas, it is prevented that organic exhaust gas can not be collected on ground effectively.
Organic exhaust gas produced by brush coating baking operation is after gas skirt 11 is collected, enter low-temperature plasma processor 13, UV photodissociation depurator 14, under the effect of high energy electron, odor molecules is made to be stimulated, charged particle or intermolecular chemical bond are interrupted, water in air and oxygen also can produce the oxidizing species such as OH free radical, active oxygen under high energy electron bombards simultaneously, and these oxidizing species also can react with odor molecules so that it is decompose.Purified gas is through aiutage high altitude discharge.This equipment has the property that
1. there is disposable purification efficiency high, multiple pollutant can be purified simultaneously.
2. fire protecting performance adopts switch, power supply, the triple automatic protection of circuit.
3. equipment volume is little, compact conformation, technical maturity.
4. equipment investment is few, and operating cost is low.
5. safety and stability, easy to maintenance, long service life.
6. purification efficiency is high, up to 90%, and non-secondary pollution.
Low temperature plasma is material the 4th state after solid-state, liquid, gaseous state, and when applied voltage reaches the discharge voltage of gas, gas is breakdown, produces to include the mixture of electronics, various ion, atom and free radical.Although electron temperature is significantly high in discharge process, but heavy particle temperature is very low, and whole system presents low temperature state, so being called low temperature plasma.Low-temperature plasma degradation pollutant are to utilize the pollutant effect in these high energy electrons, free radical isoreactivity particle and organic exhaust gas, make contaminant molecule (benzene,toluene,xylene etc.) decompose within the extremely short time, and occur follow-up various reactions to reach the purpose of degradation of contaminant.(note: low temperature plasma, for high-temperature plasma, belongs to room temperature and runs.)
The DDBD plasma reaction district comprised in described low-temperature plasma processor 13, rich in high material, such as high energy electron, ion, free radical and excited state molecule etc., in organic exhaust gas, (benzene,toluene,xylene etc.) can react with these materials having higher-energy, make polluter decompose within the extremely short time, and occur follow-up various reactions to reach the purpose of explanation pollutant.Compared with the non-thermal plasma trap that traditional corona discharge situation produces, DDBD plasma technique power-discharging density is 1500 times of corona discharge.
UV photodissociation depurator 14 is a kind of novel high-tech environmental protection equipment, the high energy high ozone UV ultraviolet beam that this product utilization is special irradiates foul gas (organic exhaust gas), change foul gas such as ammonia, trimethylamine, hydrogen sulfide, first sulfur hydrogen, methanthiol, methyl sulfide, methyl disulfide, Carbon bisulfide and styrene, sulfide, VOC class, the molecular chain structure of benzene,toluene,xylene, make organic or inorganic macromolecule malodorous compound strand, under high energy ultraviolet Line beam irradiates, degraded is transformed into low molecular compound, such as CO2、H2O etc..
Utilize high energy high ozone UV ultraviolet illumination to decompose the oxygen molecule in air and produce free oxygen, i.e. active oxygen, because the taken positron-electron of free oxygen is uneven so need to be combined with oxygen molecule, and then produce ozone.Owing to Pre-Ozonation on Organic Matter has extremely strong Oxidation, foul gas and other zest abnormal flavour there is the elimination effect got instant result.After foul gas utilizes exhaust equipment to be input to this cleaning equipment, cleaning equipment uses high energy UV ultraviolet beam and ozone that foul gas carries out collaborative decomposition oxidation reaction, makes its Degradation and Transformation of foul gas material become low molecular compound, water and carbon dioxide.
This utility model also provides for a kind of organic waste-gas purification method for shoemaking workshop, comprises the following steps:
Under the effect of centrifugal fan 15, collect, by gas skirt 11, the organic exhaust gas that baking box produces;
Organic exhaust gas enters low-temperature plasma processor 13 by gas sampling airduct and carries out electrolytic treatments, enters back into UV photodissociation depurator 14 and carries out photodissociation process;
Discharged by discharge duct 16.
This utility model provides a kind of cleaning equipment for waste organic gas for shoemaking workshop, and organic exhaust gas is mainly brush coating and baking operation generation, and its principal character pollutant are micelle particulate matter and benzene,toluene,xylene etc.;Adopting low temperature plasma+UV light solution, from the aspect analysis such as treatment effect and operating cost, this technique removal efficiency is high, and operating cost is relatively low, easy to operate, and comprehensive utilization is convenient.
Below by way of specific embodiment, this utility model is described further.
Embodiment
The workshop of certain shoe industry company, as in figure 2 it is shown, there are 2 baking boxs, the organic exhaust gas that baking box produces is to be diffused in air in more stable state, so the control speed of polluter can obtain by table 1 in " Air Pollution Control Engineering ", taking between 0.5~1.0m/s, the design selects vx=0.7m/s.Oven device exhaust gas production is 8000m3/ h (every day was in 8 hours), according to on-site actual situations, a set of cleaning equipment for waste organic gas of this design of Treatment of Waste Gas, process air quantity is 8000m3/ hour.
The outside gas skirt 11 controlled wind speed vx of table 1
Being provided with 2 baking boxs due to car in seeing, the cleaning equipment for waste organic gas at the present embodiment sets 2 gas skirts 11, is correspondingly arranged at the top of baking box respectively.For avoiding crossflow to disturb, gas skirt 11 is 0.18m apart from the height of baking box end face.
Size according to baking box and process air quantity, the length of gas skirt 11 is set to 900mm, and the wide 500mm that is set to, height is set to 500mm.For ensureing that cover mouth air-breathing speed is uniform, the angle of flare α of gas skirt 11 not should be greater than 60 °, and taking α in this utility model scheme is 60 °.Material selection δ 0.8mm galvanized sheet.
Organic exhaust gas is collected through gas skirt 11, then imports the arm 121 of gas sampling airduct, arm 121 imports the house steward of gas sampling airduct, then enter back into low-temperature plasma processor 13, UV photodissociation depurator 14.In the present embodiment scheme, taking the wind speed in air main 122 is 18-22m/s, then air main 122 sectional area is: For convenience of producing, finally determine that air main 122 is of a size of:Arm 121 sectional area is:For convenience of producing, finally determine that arm 121 is of a size of:Material selection δ 0.6mm galvanized sheet.
The quantity of centrifugal fan 15 is set to 1, and model is 4-72-4.5C-7.5W, and process air quantity is 8000m3/ h, rotating speed is 2900, and total head is 1753Pa, and power is 7.5kW.
Low-temperature plasma processor 13 and UV photodissociation depurator 14 are arranged in same reactor, and quantity is 1, include 8 argon-arc plasma fields and 8 UV high energy light pipes, and process air quantity is 8000m3/ h, overall dimensions is 2500*1300*1300 (mm), and power is 2.0kw, and efficiency is that voc_s removal rate reaches more than 90%, and windage is 300Pa.
Installing described cleaning equipment for waste organic gas, the straight airduct section processing system in flue gas entrance sets sample tap, in order to the concentration of the waste gas that monitoring processes.Straight airduct section after process system sets sample tap, and monitoring processes the concentration of waste gas, is monitored sampling according to " shoe-making industry VOC discharge standard " (DB44/815-2010) etc..
After testing, waste gas after treatment meets segment standard during Guangdong Province's provincial standard " shoe-making industry VOC discharge standard " (DB44/815-2010) second, and concrete discharge standard is such as shown in table 2 table:
Table 2 aiutage VOCS emission limit
Waste gas is after governance for reaching standard, through relative airduct discharge (in chimney height reference Guangdong Province's provincial standard " shoe-making industry VOC discharge standard " (DB44/815-2010), chimney minimum acceptable altitude and environment impact assessment statement table require to arrange) high for ground 15m;The setting of thief hatch meets " Pollution Source Monitoring technical specification " requirement.
This utility model is provided a kind of cleaning equipment for waste organic gas for shoemaking workshop, design and type selecting to follow the principle of " advanced practical, economical rationality ";The layout of process system, runs and does not affect the operation of production equipment and the operation of post workman;Process process economics is practical, reduced investment, takes up an area few;Purification efficiency is high, non-secondary pollution;System run all right, technical maturity is reliable, convenient operating maintenance.
Should be understood that; application of the present utility model is not limited to above-mentioned citing; for those of ordinary skills, it is possible to improved according to the above description or convert, all these improve and convert the protection domain that all should belong to this utility model claims.

Claims (6)

1. the cleaning equipment for waste organic gas for shoemaking workshop, it is characterized in that, organic exhaust gas produced by baking box when described cleaning equipment for waste organic gas is for processing brush coating baking operation, including gas skirt, gas sampling airduct, low-temperature plasma processor, UV photodissociation depurator, centrifugal fan and discharge duct;
Described gas skirt is arranged at the top of baking box, and described gas skirt is connected with the air intake of low-temperature plasma by described gas sampling airduct;Described low-temperature plasma processor is connected with UV photodissociation depurator;Described UV photodissociation depurator is connected with the air intake of centrifugal fan, and the outlet air end of centrifugal fan is connected with discharge duct.
2. cleaning equipment for waste organic gas according to claim 1, it is characterised in that the height of gas skirt distance baking box end face is 0.1-0.3m.
3. cleaning equipment for waste organic gas according to claim 2, it is characterised in that the angle of flare α of gas skirt is not more than 60 °.
4. cleaning equipment for waste organic gas according to claim 3, it is characterised in that the length of gas skirt is set to 900mm, and the wide 500mm that is set to, height is set to 500mm;
Described gas sampling airduct is divided into air main and arm, and the two ends of arm are connected with air main gas skirt respectively;The diameter dimension of air main is set to 400mm, and the diameter dimension of arm is set to 300mm.
5. cleaning equipment for waste organic gas according to claim 4, it is characterised in that gas skirt adopts δ 0.8mm galvanized sheet to make, gas sampling airduct adopts δ 0.6mm galvanized sheet to make.
6. cleaning equipment for waste organic gas according to claim 5, it is characterised in that gas skirt is set to 2;Centrifugal fan is set to 1, and process air quantity is 8000m3/h;Low-temperature plasma processor 13 and UV photodissociation depurator 14 are arranged in same reactor, and quantity is 1, include 8 argon-arc plasma fields and 8 UV high energy light pipes, and process air quantity is 8000m3/h。
CN201521113795.3U 2015-12-25 2015-12-25 Organic waste gas purification device to shoemaking workshop Expired - Fee Related CN205361022U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521113795.3U CN205361022U (en) 2015-12-25 2015-12-25 Organic waste gas purification device to shoemaking workshop

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Application Number Priority Date Filing Date Title
CN201521113795.3U CN205361022U (en) 2015-12-25 2015-12-25 Organic waste gas purification device to shoemaking workshop

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CN205361022U true CN205361022U (en) 2016-07-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105477987A (en) * 2015-12-25 2016-04-13 广东浚丰华科技有限公司 Organic waste gas purification device and purification method aiming at shoe production plant

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105477987A (en) * 2015-12-25 2016-04-13 广东浚丰华科技有限公司 Organic waste gas purification device and purification method aiming at shoe production plant

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160706

Termination date: 20201225