Wirerope pulling force real-time dynamic monitoring device
Technical field
This utility model relates to a kind of dynamometric system monitoring wirerope pulling force for dynamic realtime.
Background technology
Wirerope is widely used at boats and ships and the field such as ocean engineering, building trade, construction often occurs owing to random load causes overload, cause wirerope to break or wear out serious situation to occur, production development accident injury to personnel evil and property loss can be caused, it is achieved that the monitoring in real time of wirerope stress is had very important significance time serious.The device for measuring force having at present is all integrated on main equipment mostly, installation difficulty, and price is high, and the life-span is poor, tonnage is little, can only measure static tensile force, and main equipment can only be coordinated to use, and uses flexibility ratio poor, by air cylinder driven, wirerope being pressed, kinematic error is big, and certainty of measurement is low.
Utility model content
The deficiency that this utility model exists for above-mentioned prior art, it is proposed that a kind of wirerope pulling force real-time dynamic monitoring device.
Wirerope pulling force real-time dynamic monitoring device of the present utility model, including main body, described main body is provided with running roller, and described running roller includes from front to back the front carrying roller of parallel installation successively, middle pressure roller and rear carrying roller.
Described main body is provided with pressure roller bearing, described pressure roller bearing is the U-shaped that Open Side Down, side is hinged in the mounting seat that main body is arranged, and opposite side is pressed in main body by the retaining plate installed detachable in main body, and described middle pressure roller is arranged in pressure roller bearing by bearing pin sensor.
Preferably, described front carrying roller and rear carrying roller are all arranged on the fixing seat that main body is correspondingly arranged, and described fixing seat is fitted with anti-pogo stick.
Preferably, described pressure roller bearing being provided with supporting leg, described supporting leg top is hinged in the gripper shoe that pressure roller bearing sidewall is arranged, and described supporting leg and mounting seat are positioned at the same side of main body.
Preferably, described gripper shoe is the U-shaped that Open Side Down, is vertically mounted on the edge of pressure roller bearing sidewall.
Preferably, the both sides of described main body rear and front end are fitted with wheel, and the wheel shaft of described wheel is all vertical with the wheel shaft of running roller.
Preferably, described main body being provided with wireless transmitter module, described wireless transmitter module electrically connects with bearing pin sensor.
Preferably, described retaining plate is provided with steady pin, and described steady pin, after the installing hole of pressure roller bearing setting, is fixed in the fixing hole that main body is arranged.
The beneficial effects of the utility model are: wirerope pulling force real-time dynamic monitoring apparatus structure is simple, and volume is little, use motility strong, when wirerope is monitored by needs, are sent to correspondence position, can be monitored after installation;Dynamic monitoring can be carried out, do not affect the movement of the attachment structures such as shackle on wirerope and wirerope, it is ensured that construction is normally carried out;Easy disassembling, can carry out the dismounting of wirerope by opening and closing pressure roller bearing, and work efficiency is high, processing ease, and in the middle of after installation, the position of pressure roller is fixed so that it is the pressure degree of wirerope is fixed, and kinematic error is little, and certainty of measurement is high;Being not subjected to the impact of main equipment, can configure as required, tonnage is big, and the life-span is long.
The anti-pogo stick installed can avoid wirerope to deviate from from the race of running roller in monitoring process, it is ensured that job safety.The supporting leg installed can support pressure roller bearing, it is prevented that when opening, pressure roller bearing topples, it is to avoid equipment collides with damage, can be retracted in gripper shoe again, make structure compacter during closedown pressure roller bearing, and equipment volume is less.The gripper shoe of U-shaped is arranged on pressure roller bearing side, is not only used to the supporting leg of storage retraction, also add the intensity of pressure roller bearing, it is to avoid pressure roller bearing deformation, it is ensured that the stability of pressure roller position in the middle of when it is closed.Main body installing wheel, it is simple to mobile, increases the motility used further, wheel is vertical with running roller, makes the direction that wirerope moves vertical with the direction that monitoring device moves, it is to avoid detecting device moves along wirerope moving direction, maintain the degree of crook of wirerope, it is ensured that pulling force monitoring accuracy.The detection data of sensor are uploaded by wireless transmitter module in real time, improve the real-time of monitoring.Retaining plate grafting, easy disassembling, fixing rear stability is strong, it is ensured that accuracy of detection.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation one of this wirerope pulling force real-time dynamic monitoring device.
Accompanying drawing 2 is the structural representation two of this wirerope pulling force real-time dynamic monitoring device.
Accompanying drawing 3 is the structural representation three of this wirerope pulling force real-time dynamic monitoring device.
Detailed description of the invention
In order to be able to further appreciate that structure of the present utility model, feature and other purpose, describing in detail as follows in conjunction with appended preferred embodiment, illustrated preferred embodiment is merely to illustrate the technical solution of the utility model non-limiting this utility model.
Detailed description of the invention of the present utility model is as follows:
Embodiment one:
As shown in Figures 1 to 3, this wirerope pulling force real-time dynamic monitoring device includes main body 1, and main body 1 is provided with running roller, and running roller includes from front to back the front carrying roller 2 of parallel installation successively, middle pressure roller 3 and rear carrying roller 4.
Main body 1 is provided with pressure roller bearing 5, pressure roller bearing 5 is the U-shaped that Open Side Down, side is hinged in the mounting seat 6 that main body 1 is arranged, and opposite side is pressed on the body 1 by the retaining plate 7 installed detachable in main body 1, and middle pressure roller 3 is arranged in pressure roller bearing 5 by bearing pin sensor 8.
First carry out wirerope installation during use, retaining plate 7 is opened, then opens pressure roller bearing 5, make middle pressure roller 3 rotate around the pin joint of mounting seat 6.Wirerope is put in the race of front carrying roller 2 and rear carrying roller 4, be then shut off pressure roller bearing 5, retaining plate 7 is installed back in main body 1.
After pressure roller bearing 5 is closed, middle pressure roller 3 is pressed onto on wirerope, makes wirerope in a certain angle in device, and front carrying roller 2, middle pressure roller 3 and rear carrying roller 4, make wirerope to be normally carried out mobile.Measure the wirerope pressure to middle pressure roller 3 by bearing pin sensor 8, the pulling force of wirerope can be monitored in real time.
Embodiment two:
Embodiment two is essentially identical with the structure of embodiment one composition, is distinctive in that:
Front carrying roller 2 and rear carrying roller 4 are all arranged on the fixing seat 9 that main body 1 is correspondingly arranged, and fixing seat 9 is fitted with anti-pogo stick 10.Anti-pogo stick 10 is installed on fixing seat 9, it is prevented that deviate from when wirerope moves, it is to avoid therefore have an accident after being encased in the race of front carrying roller 2 and rear carrying roller 4 by wirerope.
Embodiment three:
Embodiment three is essentially identical with the structure of embodiment one composition, is distinctive in that:
Being provided with supporting leg 11 on pressure roller bearing 5, supporting leg 11 top is hinged in the gripper shoe 12 that pressure roller bearing 5 sidewall is arranged, and supporting leg 11 and mounting seat 6 are positioned at the same side of main body 1.As it is shown on figure 3, after pressure roller bearing 5 opens, supporting leg 11 swings and opens, support pressure roller bearing 5, it is prevented that pressure roller bearing topples, it is to avoid equipment collides with damage.After pressure roller bearing 5 is closed, supporting leg 11 swings and regains.
Embodiment four:
Embodiment four is essentially identical with the structure of embodiment three composition, is distinctive in that:
Gripper shoe 12 is the U-shaped that Open Side Down, is vertically mounted on the edge of pressure roller bearing 5 sidewall.Supporting leg 11 is contracted in gripper shoe 12, and gripper shoe 12 also serves as reinforcement, strengthens the intensity of pressure roller bearing 5, when middle pressure roller 3 receives the bigger pressure of wirerope, it is possible to ensure stablizing of pressure roller bearing 5.
Embodiment five:
Embodiment five is essentially identical with the structure of embodiment one composition, is distinctive in that:
The both sides of main body 1 rear and front end are fitted with wheel 13, and the wheel shaft of wheel 13 is all vertical with the wheel shaft of running roller.When monitoring in real time, wirerope vertically moves, and due to the direction of wheel 13, monitoring device entirety can only transverse shifting, make the wirerope vertically moved that monitoring device entirety will not be pulled longitudinally to move, ensure that wirerope angle in monitoring device will not change because of vertically moving of device of monitoring, it is ensured that the precision of monitoring.And in the process that vertically moves of wirerope also can horizontal looseness, monitoring device entirety can transverse shifting therewith, it is ensured that wirerope is always in straight condition, it is to avoid wirerope is longitudinally in angle, it is ensured that monitoring accuracy.
Embodiment six:
Embodiment six is essentially identical with the structure of embodiment one composition, is distinctive in that:
Being provided with wireless transmitter module 14 in main body 1, wireless transmitter module 14 electrically connects with bearing pin sensor 8.The pressure data that bearing pin sensor 8 detects in real time by wireless transmitter module 14 be sent on monitoring terminal show, improve monitoring real-time.
Embodiment seven:
Embodiment seven is essentially identical with the structure of embodiment one composition, is distinctive in that:
Retaining plate 7 is provided with steady pin, and steady pin, after the installing hole of pressure roller bearing 5 setting, is fixed in the fixing hole that main body 1 is arranged.Retaining plate 7 is plugged in main body 1 by steady pin, when carrying out the opening and closing of pressure roller bearing 5, and easy disassembling, improve the convenience of installation.