CN205345126U - Take big slide of twin post lift and carry assembly line thereof - Google Patents
Take big slide of twin post lift and carry assembly line thereof Download PDFInfo
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- CN205345126U CN205345126U CN201521070746.6U CN201521070746U CN205345126U CN 205345126 U CN205345126 U CN 205345126U CN 201521070746 U CN201521070746 U CN 201521070746U CN 205345126 U CN205345126 U CN 205345126U
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Abstract
本实用新型公开了一种带双柱升降机的大滑板,属于汽车装配生产线设备技术领域,其包括大滑板;大滑板上设置有用于升降车身的双柱升降机;双柱升降机上铰接有用于支撑汽车的旋转支撑臂。本实用新型还公开了一种带双柱升降机的大滑板输送装配线,包括环形布置的轨道;轨道上配合连接有大滑板;大滑板的中间设置有用于升降车身的双柱升降机;双柱升降机上铰接有角度可调的旋转支撑臂。本实用新型结构简单,安装使用方便,在大滑板摩擦输送线的基础上,以简单的整体结构、较低成本的设备配置,实现汽车装配全过程。
The utility model discloses a large sliding board with a double-column lifter, which belongs to the technical field of automobile assembly production line equipment, and comprises a large sliding board; a double-column lifter for lifting and lowering a car body is arranged on the large sliding board; rotating support arm. The utility model also discloses a large skateboard conveying assembly line with a double-column lifter, which includes a ring-shaped track; a large skateboard is matched and connected to the track; a double-column lifter for lifting and lowering the car body is arranged in the middle of the big skateboard; Articulated swivel support arm with adjustable angle. The utility model has the advantages of simple structure, convenient installation and use, and realizes the whole process of automobile assembly with a simple overall structure and low-cost equipment configuration on the basis of a large sliding plate friction conveying line.
Description
技术领域 technical field
本实用新型涉及一种大滑板及其输送装配线,属于汽车装配生产线设备技术领域,尤其涉及一种带双柱升降机的大滑板和一种带双柱升降机的大滑板输送装配线。 The utility model relates to a large sliding board and its conveying assembly line, which belongs to the technical field of automobile assembly production line equipment, in particular to a large sliding board with a double-column lifter and a large sliding board conveying assembly line with a double-column lifter.
背景技术 Background technique
在汽车装配工艺中,主要包含内饰装配、底盘装配和终装配。内饰和终装配通常在地面完成,底盘装配则需把车身举起,在汽车底部进行装配操作。国内传统做法是把地面、空中两类装配分开,各自独立成线。其中,内饰线通常采用大滑板摩擦输送机或板式输送机,底盘线通常采用空中摩擦线或积放链,终装线通常采用板式输送机来进行装配。各输送机之间采用各种空中设备进行转接。这样做,不仅生产线投资大,而且厂房高度高、载荷大,从而整个工厂的投资大。并且当所需要生产的汽车品种较多时,适应性也会受到限制。近几年,在乘用车装配领域中,还出现了一种安装有升降台的大滑板摩擦输送机,此设备可以实现乘用车的内饰、底盘装配、终装配在一条生产线上完成。这种设备由于升降台的尺寸较大,占据底部装配的空间,不同程度影响了汽车前后悬架、发动机的装配,特别是在电动轿车装配时,由于电池的尺寸较大,会与升降台干涉,从而影响电池在底部装配工序的正常进行。并且此升降台位于被装配车身的下方,当汽车装配完成后,整车不能从滑板上开出装配线,需要用一种转挂机构下线。另外这套大滑板装配线制造成本高,设备安装用的土建成本也高,整体投资很大。 In the automobile assembly process, it mainly includes interior assembly, chassis assembly and final assembly. While interior and final assembly are usually done on the ground, chassis assembly involves lifting the body and performing assembly operations on the underside of the car. The domestic traditional method is to separate the two types of assembly on the ground and in the air, and each form an independent line. Among them, the interior decoration line usually adopts a large sliding plate friction conveyor or a slat conveyor, the chassis line usually uses an air friction line or a product chain, and the final assembly line usually uses a slat conveyor for assembly. A variety of aerial equipment is used to transfer between the conveyors. In this way, not only the investment in the production line is large, but also the height of the factory building is high and the load is large, so the investment in the entire factory is large. And when there are many types of automobiles to be produced, the adaptability will also be limited. In recent years, in the field of passenger car assembly, a large slide friction conveyor with a lifting platform has also appeared. This equipment can realize the interior decoration, chassis assembly and final assembly of passenger cars on one production line. Due to the large size of the lifting platform, this kind of equipment occupies the space of the bottom assembly, which affects the assembly of the front and rear suspensions and engines of the car to varying degrees. Especially in the assembly of electric cars, due to the large size of the battery, it will interfere with the lifting platform. , thus affecting the normal progress of the battery assembly process at the bottom. And this lifting platform is positioned at the below of assembled vehicle body, and after automobile assembly is finished, whole vehicle can not be driven out assembly line from slide plate, needs to use a kind of transfer mechanism to go off the assembly line. In addition, the manufacturing cost of this large skateboard assembly line is high, and the civil engineering cost for equipment installation is also high, so the overall investment is very large.
在中国发明专利说明书CN103625578A中公开了一种多功能输送滑板及滑板输送线,其包括滑板本体、滚轮、升降机构;所述滚轮设置于所述滑板本体底部,并使所述滑板本体能够沿设置于地面上的滑板轨道滑行;所述升降机构设置于所述滑板本体上;进而提高装配的工作效率,并降低装配线的成本。该发明将多种装配线通过该多功能输送滑板完成,解决了输送过程中由于某些部位产生运送瓶颈而导致输送线阻塞的问题;采用该多功能滑板后,由于可以减少悬链输送设备等空中输送线的设置,可以克服对厂房高度等环境上的局限,进而从总体上降低成本,同时,采用该多功能滑板,能够提高制造系统的柔性化程度,在产品的类型发生变化时,只需相应更改滑板上的支撑和定位点即可。但是该发明的输送滑板生产成本高,并且无法适应各种车型的混流生产。 In the Chinese invention patent specification CN103625578A, a multifunctional conveying skateboard and a skateboard conveying line are disclosed, which include a skateboard body, rollers, and a lifting mechanism; the rollers are arranged at the bottom of the skateboard body, and enable the skateboard body to slide on the slide track on the ground; the lifting mechanism is arranged on the slide body; thereby improving the working efficiency of the assembly and reducing the cost of the assembly line. The invention completes a variety of assembly lines through the multi-functional conveying slide, which solves the problem that the conveying line is blocked due to transportation bottlenecks at certain parts during the conveying process; The setting of the conveying line can overcome the environmental limitations such as the height of the factory building, thereby reducing the overall cost. At the same time, the use of the multi-functional sliding board can improve the flexibility of the manufacturing system. Just change the support and anchor points on the skateboard accordingly. But the production cost of the conveying slide plate of this invention is high, and cannot adapt to the mixed flow production of various vehicle models.
在中国实用新型专利CN203699226U中公开了一种用于滑板输送线的滑板及滑板输送线,其中所述滑板包括在该滑板本体上设置的升降台和滑槽,该滑槽设置在滑板本体的顶面、升降台的某一侧或者多侧;所述升降台包括基座、升降架和托板,所述基座固定在滑板上或者就是滑板本体的顶面,所述升降架底部固定于该基座,其上部固定所述托板,所述升降架能够在垂直方向上收缩、展开,所述托板依靠升降架的上述动作能够位于不同的高度。该实用新型的滑板具有方便操作人员装配发动机和后桥等底盘部件的优点,并且该滑板在底盘装配过程中车身具有很高的稳定性。但是该实用新型由于链式升降台的尺寸较大,占据底部装配的空间,不同程度影响了汽车前后悬架、发动机的装配,特别是在电动轿车装配时,由于电池的尺寸较大,会与链式升降台干涉,从而影响电池在底部装配工序的正常进行,同时该实用新型的输送滑板生产成本高,并且无法适应各种车型的混流生产。 In the Chinese utility model patent CN203699226U, a slide plate and a slide plate conveyor line for a slide plate conveying line are disclosed, wherein the slide plate includes a lifting table and a chute provided on the slide plate body, and the chute is provided on the top of the slide plate body One or more sides of the lifting platform; the lifting platform includes a base, a lifting frame and a pallet, the base is fixed on the skateboard or the top surface of the skateboard body, and the bottom of the lifting frame is fixed on the The base, the upper part of which fixes the supporting plate, the lifting frame can be contracted and expanded in the vertical direction, and the supporting plate can be located at different heights depending on the above-mentioned actions of the lifting frame. The skateboard of the utility model has the advantage of being convenient for operators to assemble the chassis components such as the engine and the rear axle, and the skateboard has high stability of the vehicle body during the chassis assembly process. However, due to the large size of the chain lift platform of this utility model, it occupies the space of the bottom assembly, which affects the assembly of the front and rear suspensions and engines of the automobile to varying degrees. Especially when the electric car is assembled, due to the large size of the battery, it will interfere The interference of the chain lifting platform affects the normal progress of the battery assembly process at the bottom. At the same time, the production cost of the utility model is high, and it cannot adapt to the mixed production of various models.
发明内容 Contents of the invention
针对上述现有技术存在的缺陷,本实用新型要解决的技术问题是提供一种带双柱升降机的大滑板及其输送装配线,其能够实现汽车装配能在一条生产线上完成,完成装配后汽车可直接下线,同时又能有更高的性价比,本实用新型提供一种带双柱升降机的大滑板装配线,该装配线不仅能满足汽车所有装配功能,而且制造成本相对较低,底装空间较大。 In view of the above-mentioned defects in the prior art, the technical problem to be solved by the utility model is to provide a large slide with a double-column lift and its conveying and assembly line, which can realize that the assembly of automobiles can be completed on a production line, and the automobile can be assembled after the assembly is completed. Go offline directly, and at the same time have higher cost performance. The utility model provides a large skateboard assembly line with a double-column lifter. The assembly line can not only meet all assembly functions of the car, but also has relatively low manufacturing cost and a large bottom installation space. .
为解决上述技术问题,本实用新型采用了这样一种带双柱升降机的大滑板,其包括大滑板;所述大滑板上设置有用于升降车身的双柱升降机;所述双柱升降机上铰接有用于支撑汽车的旋转支撑臂。 In order to solve the above-mentioned technical problems, the utility model adopts such a large skateboard with a double-column lift, which includes a large skateboard; a double-column lift for lifting and lowering the vehicle body is arranged on the large skateboard; Used to support the rotating support arm of the car.
在本实用新型的一种优选实施方案中,所述双柱升降机在大滑板的运行方向上对称固接于所述大滑板的中部外侧。 In a preferred embodiment of the present invention, the double-column lift is symmetrically fixed to the outside of the middle part of the large slide in the running direction of the large slide.
在本实用新型的一种优选实施方案中,所述双柱升降机包括竖直导轨,滑块,动力装置;所述竖直导轨和所述滑块配合连接;所述滑块在所述动力装置的作用下通过所述竖直导轨导向可沿竖直方向上下移动。 In a preferred embodiment of the present utility model, the double-column lift includes a vertical guide rail, a slider, and a power unit; the vertical guide rail and the slider are mated and connected; Under the action of the guide rail, it can move up and down in the vertical direction.
在本实用新型的一种优选实施方案中,所述动力装置为液压或电动。 In a preferred embodiment of the present utility model, the power device is hydraulic or electric.
在本实用新型的一种优选实施方案中,所述旋转支撑臂包括两个悬臂;所述悬臂铰接于所述双柱升降机的滑块的两端;所述悬臂之间的角度可调。 In a preferred embodiment of the present invention, the rotating support arm includes two cantilever arms; the cantilever arms are hinged at both ends of the slider of the double-column lift; the angle between the cantilever arms is adjustable.
本实用新型的还公开了一种带双柱升降机的大滑板输送装配线,其包括环形布置的轨道;所述轨道上配合连接有大滑板;所述大滑板的中间设置有用于升降车身的双柱升降机;所述双柱升降机上铰接有角度可调的旋转支撑臂。 The utility model also discloses a large skateboard conveying assembly line with a double-column lifter, which includes a circularly arranged track; a large skateboard is matched and connected to the track; a double-column for lifting the car body is arranged in the middle of the big skateboard Elevator; the double-column elevator is hinged with an angle-adjustable rotating support arm.
在本实用新型的一种优选实施方案中,所述轨道的两旁设置有多组电机驱动摩擦轮;所述大滑板在所述电机驱动摩擦轮作用下沿所述轨道移动。 In a preferred embodiment of the present invention, multiple sets of motor-driven friction wheels are arranged on both sides of the track; the large slide moves along the track under the action of the motor-driven friction wheels.
在本实用新型的一种优选实施方案中,所述轨道包括内饰线轨道,底部装饰线轨道,最终装配线以及OK线轨道。 In a preferred embodiment of the present invention, the track includes an interior trim line track, a bottom trim line track, a final assembly line and an OK line track.
在本实用新型的一种优选实施方案中,所述轨道上设置有转盘;所述大滑板通过所述转盘转向从一条轨道进入另一条轨道。 In a preferred embodiment of the present invention, a turntable is arranged on the track; the large slide is turned from one track to another track through the turntable.
本实用新型的有益效果是:本实用新型结构简单,安装使用方便,当汽车进行底部装配时,车身下方空间完全空开,方便发动机、前后悬架、电池等零部件的装配;双柱升降机的支撑位置比较灵活,可以满足轿车、微车、微卡等多种汽车的混流生产,而已有设备的链式升降台只能支撑汽车车身的裙边,当车身裙边不完整时(如微卡车),或汽车裙边支撑受限时,其适应性将受到限制;本实用新型与已有设备相比,由于汽车下方无任何障碍物(已有设备下方有链式升降台),因此当汽车装配完成以后,可以直接从滑板上发动开下线,进行下道工序。汽车的最终装配完成后,可以同线进入OK线的各工序,最后下线进行整车检测;由于双柱升降机的价格远低于链式升降台,安装于大滑板上,对滑板的结构要求也简单,因此滑板的制造成本也较低。并且本实用新型设备的土建施工成本也低,导致工厂的建设总投资也会大幅度降低;同时在大滑板摩擦输送线的基础上,以简单的整体结构、较低成本的设备配置,实现汽车装配全过程。 The beneficial effects of the utility model are: the utility model is simple in structure, easy to install and use, when the bottom of the car is assembled, the space under the vehicle body is completely vacant, which facilitates the assembly of parts such as the engine, front and rear suspensions, and batteries; The support position is relatively flexible, which can meet the mixed production of various vehicles such as cars, mini-cars, and mini-trucks. The chain lift table with existing equipment can only support the skirt of the car body. When the skirt of the body is incomplete (such as a mini-truck ), or when the support of the car skirt is limited, its adaptability will be limited; compared with the existing equipment, the utility model has no obstacles under the car (there is a chain lifting platform under the existing equipment), so when the car After the assembly is completed, it can be launched directly from the slide to start the off-line and carry out the next process. After the final assembly of the car is completed, it can enter the various processes of the OK line on the same line, and finally go offline for vehicle inspection; since the price of the double-column lift is much lower than that of the chain lift, and it is installed on a large skateboard, the structural requirements for the skateboard It is also simple, so the manufacturing cost of the skateboard is also lower. Moreover, the civil construction cost of the equipment of the utility model is also low, resulting in a substantial reduction in the total investment of the factory construction; at the same time, on the basis of the large sliding plate friction conveying line, with a simple overall structure and low-cost equipment configuration, the vehicle can be realized. The whole process of assembly.
附图说明 Description of drawings
图1是本实用新型一种带双柱升降机的大滑板的结构示意图; Fig. 1 is a structural representation of a large slide plate with a double-column lift of the utility model;
图2是本实用新型一种带双柱升降机的大滑板输送装配线的结构示意图; Fig. 2 is a structural schematic diagram of a large skateboard conveying assembly line with a double-column lifter of the present invention;
图中:1-大滑板;2-双柱升降机;3-旋转支撑臂;4-轨道;5-电机驱动摩擦轮;6-转盘;2a-竖直导轨;2b-滑块;2c-动力装置;3a-悬臂;4a-内饰线轨道;4b-底部装饰线轨道;4c-最终装配线以及OK线轨道;A-汽车上线处;B-汽车下线处。 In the figure: 1-large skateboard; 2-double-column lift; 3-rotary support arm; 4-track; 5-motor-driven friction wheel; 6-turntable; 2a-vertical rail; 2b-slider; 2c-power device ; 3a-cantilever; 4a-interior line track; 4b-bottom decoration line track; 4c-final assembly line and OK line track; A-car on-line; B-car off-line.
具体实施方式 detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示的一种带双柱升降机的大滑板的结构示意图可知,本实用新型一种带双柱升降机的大滑板包括大滑板1;大滑板1上设置有用于升降车身的双柱升降机2,双柱升降机2固接于大滑板1的中间;双柱升降机2在大滑板1运行方向上对称布置,即双柱升降机2在大滑板的运行方向上对称固接于所述大滑板1的中部外侧,双柱升降机2之间可以供待装配车身通过并完成托举;双柱升降机2上铰接有用于支撑汽车的旋转支撑臂3。双柱升降机2包括竖直导轨2a,滑块2b,动力装置2c;竖直导轨2a和滑块2b配合连接;滑块2b在动力装置2c的作用下通过竖直导轨2a导向可沿竖直方向上下移动;动力装置2c为液压或电动。旋转支撑臂3包括两个悬臂3a;悬臂3a通过连接块铰接于双柱升降机2的滑块2b上;悬臂3a之间的角度可调。本发明还公开了一种使用带双柱升降机的大滑板的一种带双柱升降机的大滑板输送装配线,其包括环形布置的轨道4;轨道4上配合连接有大滑板1;大滑板1的中间设置有用于升降车身的双柱升降机2;双柱升降机2上铰接有角度可调的旋转支撑臂3。其中,轨道4的两旁设置有多组电机驱动摩擦轮5;大滑板1在电机驱动摩擦轮5作用下沿轨道4移动;轨道4包括内饰线轨道4a,底部装饰线轨道4b,最终装配线以及OK线轨道4c;轨道4上设置有转盘6;大滑板1通过转盘6转向从一条轨道进入另一条轨道。 As can be seen from the structural schematic diagram of a large skateboard with a double-column lift as shown in Figure 1, a large skateboard with a double-column lift of the utility model includes a large skateboard 1; the large skateboard 1 is provided with a double-post lift for lifting the vehicle body 2. The double-column lift 2 is fixed in the middle of the big skateboard 1; the double-column lift 2 is symmetrically arranged in the running direction of the big skateboard 1, that is, the double-column lift 2 is symmetrically fixed to the big skateboard 1 in the running direction of the big skateboard Outside the middle part, the body to be assembled can pass between the double-column lifts 2 and complete lifting; the double-column lift 2 is hinged with a rotating support arm 3 for supporting the car. The double-column lift 2 includes a vertical guide rail 2a, a slider 2b, and a power unit 2c; the vertical guide rail 2a and the slider 2b are connected in cooperation; the slider 2b can be guided in the vertical direction by the vertical guide rail 2a under the action of the power unit 2c Move up and down; power unit 2c is hydraulic or electric. The rotating support arm 3 includes two cantilever arms 3a; the cantilever arms 3a are hinged on the slider 2b of the double-column lift 2 through a connecting block; the angle between the cantilever arms 3a is adjustable. The invention also discloses a large skateboard conveying assembly line with a double-column lift using a large skateboard with a double-column lift, which includes a circularly arranged track 4; the track 4 is mated with a large slide 1; A double-column lifter 2 for lifting the vehicle body is arranged in the middle; an angle-adjustable rotating support arm 3 is hinged on the double-column lifter 2 . Wherein, there are multiple sets of motor-driven friction wheels 5 arranged on both sides of the track 4; the large skateboard 1 moves along the track 4 under the action of the motor-driven friction wheels 5; the track 4 includes an interior decoration line track 4a, a bottom decoration line track 4b, a final assembly line and The OK line track 4c; the track 4 is provided with a turntable 6; the large slide plate 1 turns from one track to another track through the turntable 6.
实际生产时,车身在线体某工位上线,置于双柱升降机上,操作人员站在大滑板上进行装配工作,当需要举升车身进行底部装配时,使双柱升降机接通电源,操作双柱升降机上升到合适高度即可。需下降时操作与举升相同。所有装配工作完成后,汽车可直接在下线工位离线。 During actual production, the car body is put on the double-column lift at a certain station on the line body, and the operator stands on the large skateboard to carry out assembly work. The column lifter can be raised to the appropriate height. The operation is the same as lifting when it needs to descend. After all assembly work is complete, the car can be taken off the line directly at the off-line station.
应当理解的是,以上所述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。 It should be understood that, the above description is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of Changes or substitutions should fall within the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521070746.6U CN205345126U (en) | 2015-12-21 | 2015-12-21 | Take big slide of twin post lift and carry assembly line thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201521070746.6U CN205345126U (en) | 2015-12-21 | 2015-12-21 | Take big slide of twin post lift and carry assembly line thereof |
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| CN205345126U true CN205345126U (en) | 2016-06-29 |
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| CN201521070746.6U Expired - Lifetime CN205345126U (en) | 2015-12-21 | 2015-12-21 | Take big slide of twin post lift and carry assembly line thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109484986A (en) * | 2018-07-24 | 2019-03-19 | 蔚来汽车有限公司 | Carrying device and power exchanging station |
| CN111675148A (en) * | 2020-06-01 | 2020-09-18 | 海盐县华鼎工具有限公司 | Hydraulic lift motorcycle repair platform |
| CN112896379A (en) * | 2021-03-09 | 2021-06-04 | 矩阵数据科技(上海)有限公司 | Novel automobile assembling process |
| CN119057465A (en) * | 2024-09-09 | 2024-12-03 | 中国第一汽车股份有限公司 | New energy vehicle gas cylinder assembly tool and assembly method |
-
2015
- 2015-12-21 CN CN201521070746.6U patent/CN205345126U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109484986A (en) * | 2018-07-24 | 2019-03-19 | 蔚来汽车有限公司 | Carrying device and power exchanging station |
| CN111675148A (en) * | 2020-06-01 | 2020-09-18 | 海盐县华鼎工具有限公司 | Hydraulic lift motorcycle repair platform |
| CN111675148B (en) * | 2020-06-01 | 2021-11-23 | 海盐县华鼎工具有限公司 | Hydraulic lifting type motorcycle repairing platform |
| CN112896379A (en) * | 2021-03-09 | 2021-06-04 | 矩阵数据科技(上海)有限公司 | Novel automobile assembling process |
| CN119057465A (en) * | 2024-09-09 | 2024-12-03 | 中国第一汽车股份有限公司 | New energy vehicle gas cylinder assembly tool and assembly method |
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Effective date of registration: 20220110 Address after: 430056, No. 1, Dongfeng central, No. three Dongfeng Road, Wuhan economic and Technological Development Zone, Hubei, Wuhan, A Patentee after: Wuhan Dongyan intelligent design and Research Institute Co.,Ltd. Address before: 430056 block a, Donghe center, No. 1, Dongfeng Third Road, Wuhan Economic and Technological Development Zone, Wuhan City, Hubei Province Patentee before: DONGFENG DESIGN INSTITUTE Co.,Ltd. |
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Granted publication date: 20160629 |