CN205342204U - Accurate ultrasonic welding machine of amplitude sectional type - Google Patents
Accurate ultrasonic welding machine of amplitude sectional type Download PDFInfo
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- CN205342204U CN205342204U CN201620100478.6U CN201620100478U CN205342204U CN 205342204 U CN205342204 U CN 205342204U CN 201620100478 U CN201620100478 U CN 201620100478U CN 205342204 U CN205342204 U CN 205342204U
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Abstract
The utility model provides an accurate ultrasonic welding machine of amplitude sectional type, the on -line screen storage device comprises a base, two columns installed on the pedestal, the ultrasonic wave electric cabinet, the stand is fixed to be set up on the base, base one side sets up the ultrasonic wave electric cabinet, the stand upper end sets up preceding shell, back shell, a handle, preceding shell below is equipped with transducer fixed block lid, preceding shell is equipped with servo motor with the interior intracavity that the back shell formed, servo group or pneumatic group, the buffer group, pressure sensor, butt fusion group and tool group, servo group or pneumatic group are connected with servo motor or pneumatic the connection, servo group or pneumatic group one side set up the buffer group, the buffer group lower extreme sets up pressure sensor, the pressure sensor below sets up butt fusion group, butt fusion group just organizes the tool, the utility model discloses degree of automation is high, can realize the regulation of sectional type amplitude, welding pressure piggyback control mode, hybrid control mode, and free control model, energy management mode, depth control mode are adjusted to the ultrasonic wave electric cabinet, and ultrasonic bonding is more firm, pleasing to the eye simultaneously.
Description
Technical field:
This utility model relates to a kind of welder, particularly relates to a kind of amplitude stagewise precise ultrasonic bonding machine.
Background technology:
Ultrasound wave is a kind of frequency at the sound wave of 15000,20000,28000,35000,40000 hertz, its good directionality, penetration capacity is strong, it is easy to obtain the energy relatively concentrated, can be used for plastic cement, metal product welding, find range, test the speed, clean, weld, rubble, sterilizing etc..In medical science, military affairs, industry, agriculturally there is a lot of application.Ultrasound wave is gained the name because its lower-frequency limit is approximately equal to the upper limit of hearing of people.
Ultrasonic bonding is to be converted electric energy to 15,20,30 or 40KHz energy by supersonic generator.The high-frequency energy being converted is again converted to the mechanical energy into equal frequencies by transducer, and mechanical energy is delivered to soldering tip by a set of amplitude modulator device that can change amplitude subsequently.The vibrational energy received is delivered to the junction surface of workpiece to be welded by soldering tip, and in this region, vibrational energy was generated heat by moment, by plastic molting, cooling.Ultrasound wave is possible not only to be used to weld various plastic product, it is also possible to processing fabric and thin film, metal product welding.
Existing ultrasonic brazing unit plumb joint Oscillation Amplitude and frequency can not regulate, the adjustment of stagewise amplitude, welding pressure Discrete control pattern, mixture control pattern, time control model, energy-controlled mode, severity control pattern can not be realized, affect welding quality and efficiency.
Utility model content:
In order to solve the problems referred to above, this utility model provides a kind of simple in construction, easy to use, automaticity is high, the adjustment of stagewise amplitude, welding pressure Discrete control pattern, mixture control pattern can be realized, ultrasound wave electric cabinet regulates free control model, energy-controlled mode, severity control pattern, can make that plumb joint stress is simple, extend its service life, improve the technical scheme of welding efficiency:
A kind of amplitude stagewise precise ultrasonic bonding machine, including base, column, ultrasound wave electric cabinet, column is fixedly installed on base, base side arranges ultrasound wave electric cabinet, column upper end arranges front casing, rear casing, handle, front casing is connected with transducer fixed block lid, the interior intracavity that front casing and rear casing are formed is provided with servomotor, servo group or pneumatic group, buffering group, pressure transducer, welding group and tool group, servo group or pneumatic group are connected or pneumatic connection with servomotor, servo group or pneumatic group of side arrange buffering group, buffering group lower end arranges pressure transducer, pressure transducer is arranged below welding group, welding group is just to tool group；
Buffering group includes segmentation amplitude device, and segmentation amplitude device includes top cover, bottom, shell, top cover and bottom and is separately positioned on housing top end and bottom；
Buffering group includes segmentation amplitude device, segmentation amplitude device includes top cover, bottom, shell, piston, piston it is provided with in shell, piston is provided with first row QI KOU, second exhaust port and air inlet, air inlet is between first row QI KOU and second exhaust port, and top cover and bottom are separately positioned on housing top end and bottom；
Welding group includes vibrations, amplitude modulator and plumb joint, and vibrations, amplitude modulator one end are fixed and connected buffering group, other end connecting welding head.
As preferably, column side is additionally provided with electric appliance control box or source of the gas valve, and source of the gas valve, by air inlet in trachea connection segment amplitude device, is provided with safe grating inside column.
As preferably, ultrasound wave electric cabinet is provided with man machine interface and power knob, inside is provided with power module, agitator, amplification module and power amplifier matching module, and agitator, amplification module are all connected with power module, and agitator, amplification module, power amplifier matching module and transducer are sequentially connected.
The beneficial effects of the utility model are in that:
(1) this utility model simple in construction, easy to use, automaticity is high, segmentation amplitude device is adopted to connect, the adjustment of stagewise amplitude, welding pressure Discrete control pattern, mixture control pattern can be realized, ultrasound wave electric cabinet regulates free control model, energy-controlled mode, severity control pattern, plumb joint stress can be made simple, extend its service life, improve welding efficiency.
(2) the ultrasound wave electric cabinet that this utility model adopts, its ultrasound wave fan-out capability is strong, it is possible to increase welding quality, efficiency.
Accompanying drawing illustrates:
Fig. 1 is overall structure figure of the present utility model；
Fig. 2 is segmentation amplitude structure drawing of device of the present utility model；
Fig. 3 is ultrasound wave occurring principle figure of the present utility model.
Detailed description of the invention:
For making goal of the invention of the present utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
As shown in Figure 1-Figure 3, a kind of amplitude stagewise precise ultrasonic bonding machine, including base 1, column 2, ultrasound wave electric cabinet 3, column 2 is fixedly installed on base 1, base 1 side arranges ultrasound wave electric cabinet 3, column 2 upper end arranges front casing 4, rear casing 5, handle 6, front casing 4 is connected with transducer fixed block lid 41, the interior intracavity that front casing 4 and rear casing 5 are formed is provided with servomotor 12, servo group or pneumatic group 7, buffering group 8, pressure transducer 9, welding group 10 and tool group 11, servo group or pneumatic group 7 are connected or pneumatic connection with servomotor 12, servo group or pneumatic group of 7 sides arrange buffering group 8, buffering group 8 lower end arranges pressure transducer 9, pressure transducer 9 is arranged below welding group 10, welding group 10 is just to tool group 11；Column 2 side is additionally provided with source of the gas valve 25, and described source of the gas valve 24, by air inlet 18 in trachea connection segment amplitude device, is provided with safe grating 26 inside described column 2.Described buffering group 8 includes segmentation amplitude device, described segmentation amplitude device includes top cover 12, bottom 13, shell 14, piston 15, it is provided with piston 15 in described shell 14, described piston 15 is provided with first row QI KOU 16, second exhaust port 17 and air inlet 18, described air inlet 18 described top cover 12 and bottom 13 between first row QI KOU 16 and second exhaust port 17 are separately positioned on shell 14 top and bottom, gases at high pressure enter piston 15 cavity of resorption by air inlet 18, piston 15 is promoted to move upward, piston 15 epicoele gas is squeezed through first row QI KOU 16 and discharges, when piston 15 moves upward to terminal, gas automatic reverse makes gas enter the epicoele of piston 15, piston 15 is promoted to move downward, piston 15 cavity of resorption gas is squeezed through second exhaust port 17 and discharges, constantly reciprocation cycle makes second exhaust port 17 produce translation and rock successively, thus producing vibration force.
Described welding group 10 includes vibrations 101, amplitude modulator 102 and plumb joint 103, and vibrations 101, amplitude modulator 102 one end are fixed and connected buffering group 8, other end connecting welding head 103.
Additionally, in the present embodiment, ultrasound wave electric cabinet 3 is provided with man machine interface 19 and power knob 20, scram button 27, inside is provided with power module 21, agitator 22, amplification module 23 and power amplifier matching module 24, described agitator 22, amplification module 23 are all connected with power module 21, and described agitator 22, amplification module 23, power amplifier matching module 24 and described vibrations 101 are sequentially connected.Agitator 22 produces the signal of certain frequency, amplification module 23 is amplified to certain power output, reach optimum load value, impedance matching is carried out by exporting transformator, and exported by power amplifier matching module 24, the ultrasound wave electric cabinet that this utility model adopts, its ultrasound wave fan-out capability is strong, it is possible to increase welding efficiency.
The beneficial effects of the utility model are in that: this utility model simple in construction, easy to use, and automaticity is high, adopt segmentation amplitude device to connect.The adjustment of stagewise amplitude, welding pressure Discrete control pattern, mixture control pattern can be realized, ultrasound wave electric cabinet regulates free control model, energy-controlled mode, severity control pattern, plumb joint stress can be made simple, extend its service life, improve welding quality, efficiency.
Above-described embodiment is preferred embodiment of the present utility model; it it is not the restriction to technical solutions of the utility model; as long as without the technical scheme that creative work can realize on the basis of above-described embodiment, be regarded as falling within the scope of the rights protection of this utility model patent.
Claims (3)
1. an amplitude stagewise precise ultrasonic bonding machine, it is characterized in that: include base, column, ultrasound wave electric cabinet, column is fixedly installed on base, base side arranges ultrasound wave electric cabinet, column upper end arranges front casing, rear casing, handle, front casing is connected with transducer fixed block lid, the interior intracavity that front casing and rear casing are formed is provided with servomotor, servo group or pneumatic group, buffering group, pressure transducer, welding group and tool group, servo group or pneumatic group are connected or pneumatic connection with servomotor, servo group or pneumatic group of side arrange buffering group, buffering group lower end arranges pressure transducer, pressure transducer is arranged below welding group, welding group is just to tool group；
Described buffering group includes segmentation amplitude device, described segmentation amplitude device includes top cover, bottom, shell, piston, it is provided with piston in described shell, described piston is provided with first row QI KOU, second exhaust port and air inlet, described air inlet is between first row QI KOU and second exhaust port, and described top cover and bottom are separately positioned on housing top end and bottom；
Described welding group includes vibrations, amplitude modulator and plumb joint, and described vibrations, the described buffering group of the fixing connection in amplitude modulator one end, the other end connects described plumb joint.
2. a kind of amplitude stagewise precise ultrasonic bonding machine according to claim 1, it is characterized in that: described column side is additionally provided with electric appliance control box or source of the gas valve, described source of the gas valve, by air inlet in trachea connection segment amplitude device, is provided with safe grating inside described column.
3. a kind of amplitude stagewise precise ultrasonic bonding machine according to claim 1, it is characterized in that: described ultrasound wave electric cabinet is provided with man machine interface and power knob, inside is provided with power module, agitator, amplification module and power amplifier matching module, described agitator, amplification module are all connected with power module, and described agitator, amplification module, power amplifier matching module and described transducer are sequentially connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620100478.6U CN205342204U (en) | 2016-01-29 | 2016-01-29 | Accurate ultrasonic welding machine of amplitude sectional type |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620100478.6U CN205342204U (en) | 2016-01-29 | 2016-01-29 | Accurate ultrasonic welding machine of amplitude sectional type |
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| CN205342204U true CN205342204U (en) | 2016-06-29 |
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| CN201620100478.6U Active CN205342204U (en) | 2016-01-29 | 2016-01-29 | Accurate ultrasonic welding machine of amplitude sectional type |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312394A (en) * | 2016-09-21 | 2017-01-11 | 天津锦泰勤业精密电子有限公司 | Welder and welding device |
| CN112756767A (en) * | 2021-01-26 | 2021-05-07 | 德召尼克（常州）焊接科技有限公司 | Ultrasonic vertical metal spot welding machine |
| CN115051124A (en) * | 2022-04-29 | 2022-09-13 | 岳阳耀宁新能源科技有限公司 | Ultrasonic echelon welding method for battery cell tab |
-
2016
- 2016-01-29 CN CN201620100478.6U patent/CN205342204U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312394A (en) * | 2016-09-21 | 2017-01-11 | 天津锦泰勤业精密电子有限公司 | Welder and welding device |
| CN112756767A (en) * | 2021-01-26 | 2021-05-07 | 德召尼克（常州）焊接科技有限公司 | Ultrasonic vertical metal spot welding machine |
| CN112756767B (en) * | 2021-01-26 | 2022-05-06 | 德召尼克（常州）焊接科技有限公司 | Ultrasonic vertical metal spot welding machine |
| CN115051124A (en) * | 2022-04-29 | 2022-09-13 | 岳阳耀宁新能源科技有限公司 | Ultrasonic echelon welding method for battery cell tab |
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