CN205341933U - A finish turning machine for processing electric motor rotor commutator - Google Patents
A finish turning machine for processing electric motor rotor commutator Download PDFInfo
- Publication number
- CN205341933U CN205341933U CN201521087751.8U CN201521087751U CN205341933U CN 205341933 U CN205341933 U CN 205341933U CN 201521087751 U CN201521087751 U CN 201521087751U CN 205341933 U CN205341933 U CN 205341933U
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- oil
- feed
- feeding system
- finish turning
- transmission connection
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Abstract
The utility model discloses a finish turning machine for processing electric motor rotor commutator, its characterized in that: including belt press head, V -arrangement support frame and servo feed system, the belt press head is located V -arrangement support frame top, the belt press head passes through cylinder control, be equipped with spacing sensor on the cylinder, servo feed system is located V -arrangement support frame the place ahead, V -arrangement support frame one side is equipped with the oil inlet, be equipped with oil pipeline in the oil inlet, the last oil mist ware that is equipped with of oil pipeline, be equipped with the oil -out in the V -arrangement support frame up end V -arrangement recess, oil inlet and oil -out are linked together, spacing sensor, oil mist ware, servo feed system are connected with PLC control system respectively, have an aperture in the middle of carbide " V " the shape piece, and oil mist ware toward V -arrangement piece oil spout during the operation is used for lubricated pivot, makes the pivot not harm, extension V -arrangement piece life.
Description
Technical field
This utility model relates to a kind of finish turning machine, especially a kind of finish turning machine for processing commutator of motor rotor.
Background technology
Motor is widely used in the fields such as all types of industries equipment, electrical equipment, housed device, in today that industry develops rapidly, plays abnormal important effect.Commutator of motor rotor is as one of topmost parts of motor, and its properties of product and production capacity are all the key factors affecting motor manufacturing., there is the problems such as vibration is big, feed is unstable in the commonly used pneumatic or pneumatic mode being combined with servomotor of current electric machine rotor commutator finish turning.This programme adopts the parallel pressure zone design of full servo, decreases the vibration of belt press head position, improves the stability of finish turning feed.
Utility model content
This utility model is according to prior art Problems existing, it is proposed that a kind of finish turning machine for processing commutator of motor rotor, and this programme adopts the parallel pressure zone design of full servo, decreases the vibration of belt press head position, improves the stability of finish turning feed.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of finish turning machine for processing commutator of motor rotor, it is characterized in that: include pressure zone head, V-arrangement bracing frame and servo feed feeding system, described pressure zone head is positioned at above V-arrangement bracing frame, described pressure zone head is controlled by cylinder, described cylinder is provided with limit sensors, described servo feed feeding system is positioned at V-arrangement bracing frame front, described V-arrangement bracing frame side is provided with oil-in, it is provided with oil pipeline in described oil-in, described oil pipeline is provided with oil sprayer, it is provided with oil-out in the v-depression of described V-arrangement bracing frame upper surface, described oil-in is connected with oil-out, described limit sensors, oil sprayer, servo feed feeding system is connected with PLC control system respectively.
Further, servo feed feeding system includes transverse slat, described transverse slat is arranged over longitudinal rail, on described longitudinal rail, initial point position is provided with the second limit sensors, described longitudinal rail is arranged over slide plate, described slide plate rear is provided with lathe tool, it is provided with feeding system on the right side of described slide plate, described slide plate and feeding system are in transmission connection, described transverse slat is connected with transverse slide, described transverse slide initial point position is provided with the 3rd limit sensors, described transverse slide side is provided with feeding system, described feeding system and transverse slide are in transmission connection, described second limit sensors, 3rd limit sensors, feeding system, feeding system is connected with PLC respectively.
Further, feeding system includes feed motor, feed screw mandrel and connecting plate, and described feed motor is connected with feed screw rod transmission, and described feed screw mandrel and connecting plate are in transmission connection, and described connecting plate and slide plate are in transmission connection.
Further, feeding system includes cutting feed, feed screw mandrel and the second connecting plate, and described cutting feed is connected with feed screw rod transmission, and described feed screw mandrel and the second connecting plate are in transmission connection, and described second connecting plate and transverse slide are in transmission connection.
Further, cutting feed and feed motor are servomotor.
Compared with prior art, this utility model has the advantage that
1. servosystem drives, and turning accuracy is stable.
2. heavy frame Die Design, effectively eliminates the fuselage vibrations impact on turning accuracy.
3. many turning functions, the amount of feeding is separately provided, and cutting position is directly regulated by touch screen, positions repeatable accuracy easy to adjust high.
4. run, fault alarm shows, the hilted broadsword turning of y direction, and electricapparatus interlocking design is safe and reliable.
5. servosystem drives belt-type rotor driven to rotate, and speed can be regulated by parameter.
6, adopt hard alloy " V " shape block supporting rotor shaft concentricity high, convenient mounting and clamping, make axle keep best concentricity with diverter or rotor outer circle, rotating shaft does not need pointed orifice of pinching.
7, having an aperture in the middle of hard alloy " V " shape block, during operation, oil sprayer is toward vee-block oil spout, is used for lubricating rotating shaft, makes rotating shaft not damage, extends vee-block service life.
8, lubrication can regularly be interrupted setting injection time.
Accompanying drawing explanation
Fig. 1 is top view of the present utility model.
Fig. 2 is the right view of this utility model Fig. 1 V-arrangement bracing frame.
Fig. 3 is the left view of this utility model Fig. 1 servo feed feeding system.
Fig. 4 is the upward view of this utility model Fig. 1 servo feed feeding system.
Detailed description of the invention
In order to be further appreciated by this utility model, below in conjunction with accompanying drawing, this utility model is described.
As Figure 1-4, a kind of finish turning machine for processing commutator of motor rotor that the present embodiment provides, it is characterized in that: include pressure zone head 1, V-arrangement bracing frame 2 and servo feed feeding system 3, described pressure zone head 1 is positioned at above V-arrangement bracing frame 2, described pressure zone head 1 is controlled by cylinder 4, described cylinder 4 is provided with limit sensors 5, described servo feed feeding system 3 is positioned at V-arrangement bracing frame 2 front, described V-arrangement bracing frame 2 side is provided with oil-in 6, it is provided with oil pipeline 7 in described oil-in 6, described oil pipeline 7 is provided with oil sprayer 8, it is provided with oil-out 9 in the v-depression of described V-arrangement bracing frame 2 upper surface, described oil-in 6 is connected with oil-out 9, described limit sensors 5, cylinder 4, oil sprayer 8, servo feed feeding system 3 is connected with PLC control system 10 respectively.
All parts for the present embodiment explains:
1) servo feed feeding system 3 includes transverse slat 31, described transverse slat 31 is arranged over longitudinal rail 32, on described longitudinal rail 32, initial point position is provided with the second limit sensors 33, described longitudinal rail 32 is arranged over slide plate 34, described slide plate 34 rear is provided with lathe tool 38, it is provided with feeding system 35 on the right side of described slide plate 34, described slide plate 34 is in transmission connection with feeding system 35, described transverse slat 31 is connected with transverse slide, described transverse slide initial point position is provided with the 3rd limit sensors 36, described transverse slide side is provided with feeding system 37, described feeding system 37 is in transmission connection with transverse slide, described second limit sensors 33, 3rd limit sensors 36, feeding system 35, feeding system 37 is connected with PLC control system 10 respectively.
2) feeding system 35 includes feed motor 351, feed screw mandrel 352 and connecting plate 353, and described feed motor 351 is in transmission connection with feed screw mandrel 352, and described feed screw mandrel 352 is in transmission connection with connecting plate 353, and described connecting plate 353 is in transmission connection with slide plate 34.
3) feeding system 37 includes cutting feed 371, feed screw mandrel 372 and the second connecting plate, described cutting feed 371 is in transmission connection with feed screw mandrel 372, described feed screw mandrel 372 and the second connecting plate are in transmission connection, and described second connecting plate and transverse slide are in transmission connection.
4) cutting feed 371 and feed motor 351 are servomotor.
The present embodiment touch screen using method:
1. start is clicked picture and is entered work picture.
2. in work drawing, pointing out display alarm message, when process is operation acts, program step is put.By continuously/single step working method switching, by looking for home key action to reset, the feed servo right side falls back on the spacing proximity switch in the right, more slowly shifted left forwards servomotor internal in-situ signal location to, as original point position；Lathe tool servo is back to spacing proximity switch, more slowly shifts forward and forward servomotor internal in-situ signal location to, as original point position.Cutting parameters setting screen is entered by parameter setup key.Pressing manual operation key and enter manual operation picture, return to start-up picture by return key, middle one group of digital display shows current feed and the depth of cut, is the distance of relative zero position, and unit is mm, and in following picture, distance and position unit is all mm.Alarm key enters multirow alarm indicator picture.
3. parameter setting picture, enters in respective settings picture by different key at this picture.
(1) speed setting screen: 2500 revs/min of corresponding maximum speeds of the corresponding output of rotating servo when rough turn rotating speed works with finishing tool when being roughing tool work respectively with finish turning rotating speed.Feed is that knife rest moves left and right location hourly velocity at a high speed, turning speed when rough turn walking speed is roughing tool work.Turning speed when finish turning walking speed is finishing tool work, feed velocity is Y-axis lathe tool advance and retreat speed.Injection time is every time the lubrication solenoid fuel injection valve working time, when injection interval is rotor rotation every this time oil spout once.Dust suction time delay is dust suction retention time after turning completes.
(2) feed setting screen: in this picture, parameter is X-axis feed shift position parameter, the machine uses Zhi Shi absolute position, shift position parameter, i.e. relative zero distance.Starting point knot speed position be reset or after end-of-job after relatively look for dead-center position distance after original position, as lower task start position.Top numeral is currently to walk cutter position.Stop place when feed starting position is to start after turning completes next time.Car is initially feed and moves quickly into position during beginning car, and car end position is feed turning to end position.Cutter X-axis movement position all can set at this picture.
(3) feed setting screen: in this picture, parameter is Y-axis feed shift position parameter, the machine uses Zhi Shi absolute position, shift position parameter, i.e. relative zero distance.Starting point knot speed position be reset or after end-of-job after relatively look for dead-center position distance after original position, as lower task start position.Top numeral is current access site.Position of finish turning is first time access site.Finish turning secondary, is for three times finish turning second time and third time access site.Finish turning puts in place and not can exceed that spacing value.
(4) manual picture: this machine everything can be operated manually in this picture, pressing " new line/pressure zone " key can to " pressure zone cylinder " inversion operation, pin the work of " oil spout " key injection valve, unclamp oil spout to stop, press " rotation " key motor is rotated or stops inversion operation, at this moment rotating speed is to rotate by rough turn speed, presses feed " F.F. ", " slow-motion ", " rewind ", " moving back slowly " key can carry out the left and right of knife rest and retreat motion.Press thick cutter, essence cutter key can to thick cutter, essence cutter cylinder forward/back inversion operation.Show current cutter shift position at keys upwards, notice that the machine manual operation when automatically running is still effective.
(5) time modification: click time showing, inputs the orthochronous date.
(6) yield is arranged: clicks yield and shows, can revise Current production.Historical yield can not be revised.
The operational approach of the present embodiment:
1. connect source of the gas and power supply opening gas source switch and on and off switch.
2. entering in key frame and begin look for dead-center position by " looking for original position " button servomotor, initial point proximity switch mixes up when dispatching from the factory, and does not at will change, and after having looked for zero-bit, digital background white discoloration is blue.
3. putting rotor on V-block well mix up Zuo Ding position and fasten, picture switches to manual picture, operation band air cylinder inspection also regulates compression degree, and mix up pressure zone inductive switch.
4. operation pressure zone, rotation, observes whether rotor is close to push rod automatically to the left, as leaned on to the right, will regulate pressure zone left and right gradient and make rotor lean on to the left.Pressure zone has mechanical position limitation to regulate, and pressure zone is too loose, and rotation friction power is inadequate, and rotor speed is unstable, and too tight rotor is easily beated.
5. operation pressure zone cylinder and oil spout button mix up oil spout size, set injection time and injection interval.The oil spout of every pressure zone is once.
6. operating motor after pressure zone to rotate, checking whether speed setting value is zero if do not turned.
7. display picture is switched to feed setting screen, X-axis knife rest is moved on to and about starts cutting position, this feed is written in " turning starts " as setting value, knife rest is moved on to turning and puts in place position, this is entered feed and is input to during turning terminates as setting value.
8. display picture being switched to feed setting screen, knife rest is moved on to commutator position, load onto lathe tool, operation Y-axis feed is advanced to about cutting position, in this depth of cut setting value write data being set.
9. picture is switched to speed setting screen, sets speed and time, and reference value is: rotary speed 2000 revs/min, feed and feeding speed 90mm/s, turning walking speed 4mm/s, injection time 0.5 second, the on-demand setting in injection interval, as this value is not set greatly by interval oil spout.
10. resetting by reset key cylinder, feed has moved on to truck position.
11. press action under starting key pressure zone, (often pressing below one push start key action one step) motor rotates forward ¨ Y-axis lathe tool and enters ¨ X-axis feed and moved on to parking stall ¨ and start car, feed is suspended by stop key when lathe tool moves on to diverter, the slow feed of depth of cut knob is regulated by manual methods, make cutter just car press starting key feed again to diverter and start again turning to the left, turning after putting in place available manual feed make its turning to needs position the rough turn setting value ¨ feed that puts in place of write of this currency is returned to home position ¨ motor stall time after pressure zone lift and eject cylinder and return ¨ feed and fall back on start bit ¨ and complete turning.
12. automated manner can be forwarded after single step run turning is qualified to be run, running presses stop button feed time-out and motor can continue to run with after not stopping to press operation key, pressing SR motor stalling program in running to be reset, feed is return feed and has been returned to truck position.
13. every time as unmanned watch for mobile feed looks for manipulation in situ without machine after power-off.
Operation principle:
The machine is to be powered by three phase mains 380V, 50Hz, and dust suction is that 380V is independently-powered.Servosupply is 220V, and rotating servo drives multimodal adhesive tape, makes rotor rotate by friction.The working angles of cutter is to be driven turning cutter to move by X-axis driven by servomotor ball screw, Y-axis SERVO CONTROL lathe tool retreat, and touch screen regulates Lathe quantity, can be divided into once, repeatedly complete.
Gas circuit operation principle:
Adopting two-position-five-way solenoid valve control new line pressure zone and hold out against rotor, lathe tool is retreated, and oil spout simultaneously during pressure zone, oil spout is controlled by a two-position two-way solenoid valve.Injection time sets on the touchscreen, can set the injection interval time simultaneously, and distributive value can pass through to regulate oil spout pressure regulator valve, choke valve and injection time and regulate, and regulates the choke valve of oil storage cup outlet and regulates two choke valves of oil spout place.The compression air of 0.5～0.7Mpa, by a pipeline valve opening closedown only, is redistributed to each electromagnetic valve and oil spout pressure regulator valve through bigeminy part pressure regulation, filtration, oiling lubricating oil.
Workflow:
V-block is put well workpiece ¨ compress rotor ¨ by starting button ¨ belt and receive pressure zone signal ¨ motor and rotate ¨ lathe tool and enter the ¨ knife rest quickly mobile ¨ ¨ knife rest that quickly puts in place of turning left and complete ¨ lathe tool with speed and return ¨ knife rest and return to feed starting position ¨ head and lift ¨ and complete turning toward moving to finish turning position ¨ finish turning.The oil jet lubrication spindle nose when starting pressure zone, by setting the regular oil spout of injection interval time in later rotor rotation process.
These are only preferred implementation of the present utility model, it is noted that for the ordinary skill in the art, without departing under principle premise of the present utility model, it is also possible to making various deformation and improvement, this also should be considered as protection domain of the present utility model.
Claims (5)
1. the finish turning machine being used for processing commutator of motor rotor, it is characterized in that: include pressure zone head, V-arrangement bracing frame and servo feed feeding system, described pressure zone head is positioned at above V-arrangement bracing frame, described pressure zone head is controlled by cylinder, described cylinder is provided with limit sensors, described servo feed feeding system is positioned at V-arrangement bracing frame front, described V-arrangement bracing frame side is provided with oil-in, it is provided with oil pipeline in described oil-in, described oil pipeline is provided with oil sprayer, it is provided with oil-out in the v-depression of described V-arrangement bracing frame upper surface, described oil-in is connected with oil-out, described limit sensors, oil sprayer, servo feed feeding system is connected with PLC control system respectively.
2. a kind of finish turning machine for processing commutator of motor rotor according to claim 1, it is characterized in that: described servo feed feeding system includes transverse slat, described transverse slat is arranged over longitudinal rail, on described longitudinal rail, initial point position is provided with the second limit sensors, described longitudinal rail is arranged over slide plate, described slide plate rear is provided with lathe tool, it is provided with feeding system on the right side of described slide plate, described slide plate and feeding system are in transmission connection, described transverse slat is connected with transverse slide, described transverse slide initial point position is provided with the 3rd limit sensors, described transverse slide side is provided with feeding system, described feeding system and transverse slide are in transmission connection, described second limit sensors, 3rd limit sensors, feeding system, feeding system is connected with PLC respectively.
3. a kind of finish turning machine for processing commutator of motor rotor according to claim 2, it is characterized in that: described feeding system includes feed motor, feed screw mandrel and connecting plate, described feed motor is connected with feed screw rod transmission, described feed screw mandrel and connecting plate are in transmission connection, and described connecting plate and slide plate are in transmission connection.
4. a kind of finish turning machine for processing commutator of motor rotor according to Claims 2 or 3, it is characterized in that: described feeding system includes cutting feed, feed screw mandrel and the second connecting plate, described cutting feed is connected with feed screw rod transmission, described feed screw mandrel and the second connecting plate are in transmission connection, and described second connecting plate and transverse slide are in transmission connection.
5. a kind of finish turning machine for processing commutator of motor rotor according to claim 4, it is characterised in that: described cutting feed and feed motor are servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521087751.8U CN205341933U (en) | 2015-12-24 | 2015-12-24 | A finish turning machine for processing electric motor rotor commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521087751.8U CN205341933U (en) | 2015-12-24 | 2015-12-24 | A finish turning machine for processing electric motor rotor commutator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205341933U true CN205341933U (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521087751.8U Expired - Fee Related CN205341933U (en) | 2015-12-24 | 2015-12-24 | A finish turning machine for processing electric motor rotor commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205341933U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044131A (en) * | 2018-01-23 | 2018-05-18 | 浙江巨龙自动化设备有限公司 | Four servo commutator finish turning machine of double-pole |
-
2015
- 2015-12-24 CN CN201521087751.8U patent/CN205341933U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044131A (en) * | 2018-01-23 | 2018-05-18 | 浙江巨龙自动化设备有限公司 | Four servo commutator finish turning machine of double-pole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 317100 Haiyou Street, Sanmen County, Taizhou City, Zhejiang Province (Shatianyang Development Zone) Patentee after: ZHEJIANG GREAT DRAGON AUTOMATION EQUIPMENT Co.,Ltd. Address before: 317100 Haiyou Street, Sanmen County, Taizhou City, Zhejiang Province (Shatianyang Development Zone) Patentee before: ZHEJIANG GREAT DRAGON AUTOMATION EQUIPMENT CO.,LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20211224 |