CN205341302U - Online glass external diameter of pipe stepping machine - Google Patents
Online glass external diameter of pipe stepping machine Download PDFInfo
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- CN205341302U CN205341302U CN201620082074.9U CN201620082074U CN205341302U CN 205341302 U CN205341302 U CN 205341302U CN 201620082074 U CN201620082074 U CN 201620082074U CN 205341302 U CN205341302 U CN 205341302U
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- stepping
- conveyer
- external diameter
- eliminating
- belt
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Abstract
The utility model discloses an online glass external diameter of pipe stepping machine, including the conveyor who is used for carrying the glass pipe for measure and export the pipe diameter measuring device for data acquisition control system with measured data the pipe diameter at the both ends of the glass on conveyor pipe, stepping storage device that two at least stepping removing devices are the same with stepping removing devices with quantity, data acquisition control system connects respectively pipe diameter measuring device and stepping removing devices, the measured data who receives pipe diameter measuring device handles to it gives stepping removing devices to provide control signal. The beneficial effects of the utility model are that: degree of automation is high, has improved work production efficiency, the sorting precision is high, has reduced the breakage rate, can realize the automation of each stepping glass pipe and accomodate and arrange in order, reduce artifical degree of dependence, reduce operating personnel intensity of labour.
Description
Technical field
This utility model relates to glass tubing technical field of processing equipment, is specifically related to online glass tube external diameter grading machine.
Background technology
Current domestic production glass tubing, restriction due to production technology, the glass tube external diameter margin of tolerance is ± 0.35, when using glass tubing converted products, all needing glass tubing is carried out artificial separation, the qualification rate of the produced product of guarantee after sorting, sorting glass tubing labor productivity is very low, and causing a large amount of breakage, sharpness of separation is very poor.Needing after Production of Glass to package, open packaging during sorting, after artificial separation, again pack, the duplication of labour, during artificial separation, everyone 0.8 ton/people, breakage rate is about 2%, and sharpness of separation≤95%.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of online glass tube external diameter grading machine, solves to receive the problem having glass tubing sorting work time-consuming.
This utility model is achieved through the following technical solutions:
Online glass tube external diameter grading machine, including:
Conveyer device, is used for carrying glass tubing；
Pipe diameter measuring device, is installed on the both sides of conveyer device, the caliber measurement for the two ends to the glass tubing on conveyer device, and exports measurement data to data acquisition control system；
At least two stepping device for eliminating, described stepping device for eliminating is set in turn in the rear of pipe diameter measuring device along the conveying direction of conveyer device, for receiving the control signal that data acquisition control system sends, according to control signal, the glass tubing on conveyer device is rejected to stepping storage device；
The stepping storage device that quantity is identical with stepping device for eliminating, stepping storage device and stepping device for eliminating one_to_one corresponding are arranged, for receiving corresponding stepping device for eliminating from the glass tubing eliminated conveyer device, and by glass tubing storage；
Data acquisition control system, it connects described pipe diameter measuring device and stepping device for eliminating respectively, and the measurement data receiving pipe diameter measuring device processes, and provides control signal to stepping device for eliminating.
After this utility model is arranged on Production of Glass line, Production of Glass line has completed the full operation of Production of Glass, product is completely qualified, this utility model is linkage production line after Production of Glass line, first glass tubing is unclogged and readjusted, carried successively by glass tubing order by conveyer device, and pass sequentially through pipe diameter measuring device, pipe diameter measuring device detection glass tubing two ends outside dimension, calculated by data acquisition control system, two ends size is on average obtained this glass tubing size and it is carried out stepping, output stepping signal is controlled to corresponding stepping device for eliminating by data acquisition control system, at different stations, the glass tubing of different gears is sorted out, well-graded glass tubing enters corresponding stepping storage device and completes the work of glass tubing stepping.
Preferably, described data acquisition control system is PLC.
Described conveyer device includes multiple belt wheel and is set in the conveyer belt outside belt wheel, has at least a belt wheel to connect driving device by actuating device, driving device driving pulley rotates, thus realizing the transmission of conveyer belt in described multiple belt wheels.
Further, described conveyer belt is provided with the positioner for positioning glass tubing.Preferably, described positioner is the baffle plate being fixedly arranged on conveyer belt, and baffle plate is perpendicular to conveyer belt.
Preferably, described pipe diameter measuring device is two laser diameter measuring instruments being divided into conveyer belt both sides.
Preferably, it is positioned at the conveyer belt at pipe diameter measuring device rear there is one section of tilting section transmitted obliquely, stepping device for eliminating and stepping storage device to may be contained within the sidepiece of this tilting section.
Described stepping device for eliminating is arranged at the inner side of the tilting section of conveyer belt, it includes drive motor and fixes the tube pulling plate being connected with the output shaft of drive motor, tube pulling plate rotates under the driving of drive motor, conveyer belt is provided with the resigning hole for passing through for tube pulling plate, thus tube pulling plate extend out to the outside of conveyer belt by resigning hole, and the glass tubing on conveyer belt is released conveyer belt and baffle plate, fall into the stepping storage device of correspondence smoothly.
Described stepping storage device is arranged at the outside of the tilting section of conveyer belt, it feeding belt including horizontal feed glass tubing and the storage device being connected with the end of feeding belt.
Described storage device includes storage rack, and the height of storage rack is lower than the height of feeding belt, and storage rack connects one end of feeding belt and has an inclined-plane, and the end on inclined-plane connects the end of feeding belt.Thus when glass tubing departs from feeding belt, it is possible to realizing transform gravitational energy on this inclined-plane is kinetic energy, increases the translational speed of glass tubing, and the tubing of storage device of being more convenient for is collected and arrangement.
This utility model compared with prior art, has such advantages as and beneficial effect:
1, realizing online stepping, the glass tube external diameter margin of tolerance is by original ± 0.35cm, and stepping becomes present ± 0.05cm, can realize stepping n times in theory, after needing packaging, can be directly produced use after Production of Glass.
2, automaticity is high, improves labor productivity, by everyone original 0.8 ton/man day, brings up to 12 ton day platforms, and do not need increase personnel.
3, glass tubing breakage rate drops to 0%.
4, sharpness of separation 100%.
5, adopt two sections and calibrate calibrating of rear arithmetic average diameter, improve the degree of accuracy of Calibration, and then improve stepping precision.
6, adopt feeding belt and the storage device that is connected with the end of feeding belt as stepping storage device, it is possible to realize automatic accomodation and the arrangement of each stepping glass tubing, reduce artificial degree of dependence, reduction labor intensity of operating staff.Further, storage rack connects one end of conveyer belt and has an inclined-plane, thus when glass tubing departs from feeding belt, it is possible to realizing transform gravitational energy on this inclined-plane is kinetic energy, increases the translational speed of glass tubing, and the tubing of storage device of being more convenient for is collected and arrangement.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing being further appreciated by this utility model embodiment, constitutes the part of the application, is not intended that the restriction to this utility model embodiment.In the accompanying drawings:
Fig. 1 is this utility model structural representation.
Fig. 2 is right TV structure schematic diagram of the present utility model.
Labelling and corresponding parts title in accompanying drawing:
1-conveyer device, 2-pipe diameter measuring device, 3-stepping device for eliminating, 4-stepping storage device, 5-belt wheel, 6-conveyer belt, 7-positioner, 8-drive motor, 9-tube pulling plate, 10-feeding belt, 11-storage rack, 12-inclined-plane.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, exemplary embodiment of the present utility model and explanation thereof are only used for explaining this utility model, are not intended as restriction of the present utility model.
Embodiment
As shown in Figure 1 and Figure 2, online glass tube external diameter grading machine, online glass tube external diameter grading machine, including:
Conveyer device 1, is used for carrying glass tubing；
Pipe diameter measuring device 2, is installed on the both sides of conveyer device 1, for the caliber measurement at the two ends to the glass tubing on conveyer device 1, and exports measurement data to data acquisition control system；
At least two stepping device for eliminating 3, described stepping device for eliminating 3 is set in turn in the rear of pipe diameter measuring device 2 along the conveying direction of conveyer device 1, for receiving the control signal that data acquisition control system sends, according to control signal, the glass tubing on conveyer device 1 is rejected to stepping storage device 4；
The stepping storage device 4 that quantity is identical with stepping device for eliminating 3, stepping storage device 4 is arranged with stepping device for eliminating 3 one_to_one corresponding, for receiving the glass tubing that corresponding stepping device for eliminating 3 eliminates from conveyer device 1, and is stored by glass tubing；
Data acquisition control system, it connects described pipe diameter measuring device 2 and stepping device for eliminating 3 respectively, and the measurement data receiving pipe diameter measuring device 2 processes, and provides control signal to stepping device for eliminating 3.
Preferably, described data acquisition control system is PLC.
Described conveyer device 1 includes multiple belt wheel 5 and is set in the conveyer belt 6 outside belt wheel 5, has at least a belt wheel 5 to connect driving device by actuating device, driving device driving pulley 5 rotates, thus realizing the transmission of conveyer belt 6 in described multiple belt wheels 5.In the present embodiment, being provided with four belt wheels 5 and set up four corners in frame separately, thus four belt wheels 5 surround trapezium structure, conveyer belt 6 is set in the outside of four belt wheels 5, circle transmission.
Further, described conveyer belt 6 is provided with the positioner 7 for positioning glass tubing.Preferably, described positioner 7 is the baffle plate being fixedly arranged on conveyer belt 6, and baffle plate is perpendicular to conveyer belt 6.
Preferably, described pipe diameter measuring device 2 is two laser diameter measuring instruments being divided into conveyer belt 6 both sides.In the present embodiment, two laser diameter measuring instruments are arranged at the both sides of the upper straight part of trapezoidal conveyer belt 6.
Preferably, it is positioned at the conveyer belt 6 at pipe diameter measuring device 2 rear there is one section of tilting section transmitted obliquely, stepping device for eliminating 3 and stepping storage device to may be contained within the sidepiece of this tilting section.
Described stepping device for eliminating 3 is arranged at the inner side of the tilting section of conveyer belt 6, it includes drive motor 8 and the output shaft with drive motor 8 fixes the tube pulling plate 9 being connected, tube pulling plate 9 rotates under the driving of drive motor 8, conveyer belt 6 is provided with the resigning hole for passing through for tube pulling plate 9, thus tube pulling plate 9 extend out to the outside of conveyer belt 6 by resigning hole, and the glass tubing on conveyer belt 6 is released conveyer belt 6 and baffle plate, fall into the stepping storage device 4 of correspondence smoothly.
Described stepping storage device 4 is arranged at the outside of the tilting section of conveyer belt 6, it feeding belt 10 including horizontal feed glass tubing and the storage device being connected with the end of feeding belt 10.
Described storage device includes storage rack 11, and the height of storage rack 11 is lower than the height of feeding belt 10, and storage rack 11 connects one end of feeding belt 10 and has an inclined-plane 12, and the end on inclined-plane 12 connects the end of feeding belt 10.Thus when glass tubing departs from feeding belt 10, it is possible to realizing transform gravitational energy on this inclined-plane 12 is kinetic energy, increases the translational speed of glass tubing, and the tubing of storage device of being more convenient for is collected and arrangement.
After this utility model is arranged on Production of Glass line, Production of Glass line has completed the full operation of Production of Glass, product is completely qualified, this utility model is linkage production line after Production of Glass line, first glass tubing is unclogged and readjusted, conveyer belt 6 is driven by motor, glass tubing every is allowed to carry successively by station order, and pass sequentially through laser diameter measuring instrument, detection glass tubing two ends outside dimension, calculated by PLC, two ends size is on average obtained this glass tubing size and it is carried out stepping, output stepping signal is controlled to corresponding stepping device for eliminating 3 by PLC, at different stations, the glass tubing of different gears is sorted out, well-graded glass tubing enters feeding belt 10, then to storage rack 11, just complete the work of glass tubing stepping.Thus detecting glass tubing two ends external diameter with laser diameter measuring instrument, obtaining glass tube external diameter meansigma methods, then passing through control system by glass tubing stepping on request.
Above-described detailed description of the invention; the purpose of this utility model, technical scheme and beneficial effect have been further described; it is it should be understood that; the foregoing is only detailed description of the invention of the present utility model; it is not used to limit protection domain of the present utility model; all within spirit of the present utility model and principle, any amendment of making, equivalent replacement, improvement etc., should be included within protection domain of the present utility model.
Claims (10)
1. online glass tube external diameter grading machine, it is characterised in that: including:
Conveyer device (1), is used for carrying glass tubing；
Pipe diameter measuring device (2), is installed on the both sides of conveyer device (1), for the caliber measurement at the two ends to the glass tubing on conveyer device (1), and exports measurement data to data acquisition control system；
At least two stepping device for eliminating (3), described stepping device for eliminating (3) is set in turn in the rear of pipe diameter measuring device (2) along the conveying direction of conveyer device (1), for receiving the control signal that data acquisition control system sends, according to control signal, the glass tubing on conveyer device (1) is rejected to stepping storage device (4)；
The stepping storage device (4) that quantity is identical with stepping device for eliminating (3), stepping storage device (4) is arranged with stepping device for eliminating (3) one_to_one corresponding, for receiving corresponding stepping device for eliminating (3) from the glass tubing eliminated conveyer device (1), and glass tubing is stored；
Data acquisition control system, it connects described pipe diameter measuring device (2) and stepping device for eliminating (3) respectively, and the measurement data receiving pipe diameter measuring device (2) processes, and provides control signal to stepping device for eliminating (3).
2. online glass tube external diameter grading machine according to claim 1, it is characterised in that: described data acquisition control system is PLC.
3. online glass tube external diameter grading machine according to claim 1, it is characterized in that: conveyer device (1) includes multiple belt wheel (5) and is set in the conveyer belt (6) that belt wheel (5) is outside, has at least a belt wheel (5) to connect driving device by actuating device in described multiple belt wheels (5).
4. online glass tube external diameter grading machine according to claim 3, it is characterised in that: described conveyer belt (6) is provided with the positioner (7) for positioning glass tubing.
5. online glass tube external diameter grading machine according to claim 4, it is characterised in that: described positioner (7) is the baffle plate being fixedly arranged on conveyer belt (6), and baffle plate is perpendicular to conveyer belt (6).
6. online glass tube external diameter grading machine according to claim 3, it is characterised in that: described pipe diameter measuring device (2) is two laser diameter measuring instruments being divided into conveyer belt (6) both sides.
7. the online glass tube external diameter grading machine according to claim 3 or 6, it is characterized in that: be positioned at the conveyer belt (6) at pipe diameter measuring device (2) rear and there is one section of tilting section transmitted obliquely, stepping device for eliminating (3) and stepping storage device (4) may be contained within the sidepiece of this tilting section.
8. online glass tube external diameter grading machine according to claim 7, it is characterized in that: stepping device for eliminating (3) is arranged at the inner side of the tilting section of conveyer belt (6), it includes drive motor (8) and the output shaft with drive motor (8) fixes the tube pulling plate (9) being connected, and conveyer belt (6) is provided with the resigning hole for passing through for tube pulling plate (9).
9. online glass tube external diameter grading machine according to claim 7, it is characterized in that: described stepping storage device (4) is arranged at the outside of the tilting section of conveyer belt (6), it feeding belt (10) including horizontal feed glass tubing and the storage device being connected with the end of feeding belt (10).
10. online glass tube external diameter grading machine according to claim 9, it is characterized in that: described storage device includes storage rack (11), the height of storage rack (11) is lower than the height of feeding belt (10), storage rack (11) connects one end of feeding belt (10) and has an inclined-plane (12), and the end of inclined-plane (12) connects the end of feeding belt (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620082074.9U CN205341302U (en) | 2016-01-28 | 2016-01-28 | Online glass external diameter of pipe stepping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620082074.9U CN205341302U (en) | 2016-01-28 | 2016-01-28 | Online glass external diameter of pipe stepping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205341302U true CN205341302U (en) | 2016-06-29 |
Family
ID=56180407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620082074.9U Expired - Fee Related CN205341302U (en) | 2016-01-28 | 2016-01-28 | Online glass external diameter of pipe stepping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205341302U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108088380A (en) * | 2018-02-05 | 2018-05-29 | 中山市恒臻金属制品有限公司 | A kind of high-precision of automation calibrates equipment |
-
2016
- 2016-01-28 CN CN201620082074.9U patent/CN205341302U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108088380A (en) * | 2018-02-05 | 2018-05-29 | 中山市恒臻金属制品有限公司 | A kind of high-precision of automation calibrates equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20180128 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |