CN205330845U - Heating of integrated form filter fuel and water level sensing device - Google Patents

Heating of integrated form filter fuel and water level sensing device Download PDF

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Publication number
CN205330845U
CN205330845U CN201521059005.8U CN201521059005U CN205330845U CN 205330845 U CN205330845 U CN 205330845U CN 201521059005 U CN201521059005 U CN 201521059005U CN 205330845 U CN205330845 U CN 205330845U
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China
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flowline
heating
oil
level sensor
sensing device
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CN201521059005.8U
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周水杉
姜海波
于策
赵玲
沈立川
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CETC 13 Research Institute
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CETC 13 Research Institute
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Abstract

The utility model discloses a heating of integrated form filter fuel and water level sensing device relates to diesel automobile fuel filtration technology field. Including the casing, be equipped with oil inlet and oil -out on the casing, the oil leak mouth towards the filter of this oil inlet and casing bottom communicates, and the casing bottom still is connected with out oil pipe, and this oil pipe can insert from the last cover groove of filter in the filter with the oil -out intercommunication, be equipped with heating element in this oil pipe, heating element's circuit control module sets up the casing is inside can be connected with the vehicle mounted power through the wire, level sensor still is equipped with to this oil pipe's bottom, and this level sensor passes through the wire and can be connected with car ECU. The device heating panel, thermal efficiency height, province space, factor of safety height, be convenient for realize collecting heating, temperature control, water level monitoring in an organic whole, fundamentally has solved the drawback that existing heater exists.

Description

A kind of integrated form cleaner fuel Heating and level sensing device
Technical field
This utility model relates to diesel car fuel filter technical field。
Background technology
For adapting to the requirement of China's energy-saving and emission-reduction, market use the various vehicles of Diesel engine get more and more。Automotive expert claims compared with gasoline car, diesel vehicle have energy-saving and environmental protection, energetically, safely, the advantage such as durable。The energy density of diesel oil is higher than gasoline on the one hand, and after diesel engine adopts a series of advanced technologies, thermal conversion efficiency reaches as high as 45%, and higher than same displacement gasoline engine by 50%, therefore oil consumption is far below gasoline engine。On the other hand, owing to Diesel engine is compression ignition rather than lights, so there is no high-voltage line, spark plug, ignition distributor, ignition system etc., these component failure also would not occur。
But in low temperature season and area, diesel oil viscosity is big, poor fluidity, and atomizing effect is deteriorated, makes fuel oil burning insufficient, increase energy consumption。Even cause and cleaner is analysed wax and ice blockage filter screen, pipeline etc., cause faults such as stopping working suddenly in difficulty in starting, driving。And the diesel oil circulated in the market usually has moisture, particularly when temperature is lower than the condensation point of water, water will condense icing; oil circuit is caused to block; have influence on fuel system normal fuel injection, make electromotor cannot normal operation, even result in the damage of fuel-system components。The normal operation of fuel system is all created very serious impact by this。Therefore increase preheating device for fuel system and drainage arrangement has become the demand that automobile market is the most urgent。
There has been proposed many new thinkings at present and problem that diverse ways attempts to solve this respect, having in the existing patent applied for of China is much the content about this respect, but these are split or isolated, namely heating part and Sensor section are divided into two bodies or only have heating function or monitoring water level function, and split type takes up room, assemble loaded down with trivial details。
Utility model content
Technical problem to be solved in the utility model is to provide a kind of integrated form cleaner fuel Heating and level sensing device, the heat transfer of this device is fast, thermal efficiency height, save space, safety coefficient are high, facilitate implementation and integrate heating, temperature control, monitoring water level, fundamentally solve the drawback that existing heater exists。
For solving above-mentioned technical problem, technical solution adopted in the utility model is: a kind of integrated form cleaner fuel Heating and level sensing device, including housing, housing is provided with oil-in and oil-out, this oil-in connects with the oil leakaging port leading to cleaner of housing bottom, housing bottom is also associated with flowline, and this flowline connects with oil-out and can be inserted into cleaner from the upper cover mouth of cleaner;Being provided with heating assembly in this flowline, the circuit control module of heating assembly is arranged on described enclosure interior and can be connected with vehicle power by wire;The bottom of this flowline is also equipped with level sensor, and this level sensor can be connected with automobile ECU by wire。
The technical scheme optimized further includes heating plate, the first electrode slice, the second electrode slice for heating assembly;Described heating plate is arranged between the first electrode slice and the second electrode slice, and heating plate, the first electrode slice and the second electrode slice is fixed on inside flowline by being installed with the screw of spring shim。
The circuit control module that the technical scheme optimized further is heating assembly includes temperature controller, and its one end is electrically connected with heating plate by the first electrode slice and the second electrode slice, and the other end can be connected with vehicle power by wire。
The technical scheme optimized further is heating plate is two or more, is connected with temperature controller after being connected in parallel between any two, and heating plate is PTC thermistor element。
The technical scheme optimized further is that described level sensor includes level sensor probe, described level sensor probe is fixed on flowline, and level sensor probe length is more than the length of flowline, the exposed bottom at flowline of level sensor probe is for sensing the water level signal of cleaner bottom secction。
The bottom that technical scheme is described flowline optimized further is closure end, is provided with fuel feed hole bottom flowline, and fuel feed hole is through hole, and above closure end。
The technical scheme optimized further is that described housing side is provided with Wiring port, is provided with heating assembly electrode and water level sensor electrode, and electrically connects with the circuit control module of heating assembly and the circuit module of level sensor respectively in Wiring port。
The technical scheme optimized further is that described flowline sidewall is additionally provided with a side cover, described side cover and flowline snapping, and bottom is relatively set with fuel feed hole。
The technical scheme optimized further is described housing below, the outside of flowline is provided with that sealing is fixing covers, and makes housing can be fixedly connected on cleaner。
Adopt and have the beneficial effects that produced by technique scheme: this utility model includes advantages below:
1, by temperature control can automatic temperature control heating, can control easily heating assembly break-make, automatically control, it is not necessary to manual operation, decrease the impact of anthropic factor。
2, integrate heating and monitoring water level, install from cleaner tank top, save space。
3, the thermal efficiency is high, mode of heating is embedded, it is to avoid the drawback of external device heat waste, improves the heat utilization efficiency of oil path heating。
4, by level sensor can realize to water level timely, accurately sense, it is to avoid the harmful effect that hydrops brings。
5, its safety coefficient height and compact overall structure, volume is little, cost is low, easy for installation, applied range, can different medium be heated。
Accompanying drawing explanation
Fig. 1 is this utility model overall structure schematic diagram;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is this utility model flowline internal structure schematic diagram;
Fig. 4 is that this utility model uses view。
Wherein, 1 housing, 2 oil-ins, 3 oil-outs, 4 flowlines, 5 oil leakaging ports, 6 fuel feed holes, 7 level sensor probes, 8 Wiring ports, 9 seal fixing lid, 10 temperature controllers, 11 heating plates, 12 first electrode slices, 13 second electrode slices, 14 screws, 15 spring shims, 16 heating assembly electrodes, 17 water level sensor electrodes, 18 cleaners, 19 drain valves。
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described, it is clear that described embodiment is only a part of embodiment of this utility model, rather than whole embodiments。Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection。
As shown in Figure 1, Figure 2, Figure 3, Figure 4, this utility model is a kind of integrated form cleaner fuel Heating and level sensing device, including housing 1, housing 1 is provided with oil-in 2 and oil-out 3, this oil-in 2 connects with the oil leakaging port 5 leading to cleaner bottom housing 1, being also associated with flowline 4 bottom housing 1, this flowline 4 connects with oil-out 3 and can be inserted into cleaner from the upper cover mouth of cleaner;Being provided with heating assembly in this flowline 4, the circuit control module of heating assembly is arranged on described housing 1 inside and can be connected with vehicle power by wire;The bottom of this flowline 4 is also equipped with level sensor, and this level sensor can be connected with automobile ECU by wire。
The embodiment optimized further includes heating plate the 11, first electrode slice the 12, second electrode slice 13 for heating assembly;Described heating plate 11 is arranged between the first electrode slice 12 and the second electrode slice 13, and heating plate the 11, first electrode slice 12 and the second electrode slice 13 is fixed on inside flowline 4 by being installed with the screw 14 of spring shim 15。
The circuit control module that the embodiment optimized further is heating assembly includes temperature controller 10, and its one end is electrically connected with heating plate 11 by the first electrode slice 12 and the second electrode slice 13, and the other end can be connected with vehicle power by wire。
The embodiment optimized further is heating plate 11 is two or more, is connected with temperature controller 10 after being connected in parallel between any two, and heating plate 11 is PTC thermistor element。
The embodiment optimized further is that described level sensor includes level sensor probe 7, described level sensor probe 7 is fixed on flowline 4, and level sensor probe 7 length is more than the length of flowline 4, the exposed bottom at flowline 4 of level sensor probe 7 is for sensing the water level signal of cleaner bottom secction。
The bottom that embodiment is described flowline 4 optimized further is closure end, is provided with fuel feed hole 6 bottom flowline 4, and fuel feed hole 6 is through hole, and above closure end。
The embodiment optimized further is that described housing 1 side is provided with Wiring port 8, is provided with heating assembly electrode 16 and water level sensor electrode 17, and electrically connects with the circuit control module of heating assembly and the circuit module 9 of level sensor respectively in Wiring port 8。
The embodiment optimized further is that described flowline 4 sidewall is additionally provided with a side cover, described side cover and flowline 4 snapping, and bottom is relatively set with fuel feed hole 6。
The embodiment optimized further is described housing 1 below, the outside of flowline is provided with sealing and fixes lid 9, makes housing 1 can be fixedly connected on cleaner。
Embodiment 1
Connect with temperature controller after two panels heating plate parallel connection, load in shell and adopt screw and spring shim to be pressed on the support column of shell between PTC heating plate and two electrode slices, form heater assembly, two lead-in wires of heater assembly are drawn from Wiring port by two electrode columns, wherein through a piece of connection sheet positive terminal as external power supply after electrode column series connection bi-metal temperature controller, another root electrode column stretches out as the negative terminal of external power supply。Two electrode columns are pounded in connector by interference fit, connect vehicle power with this, it is possible to dock with body harness very easily。
When diesel stream cleaner, diesel oil can be full of whole filter tank, first the metal temperature-sensitive face of temperature controller can sense the temperature of current diesel oil, if temperature is lower than the conducting temperature of temperature controller, temperature controller turns on, and heater moment starts, by heating plate, the diesel oil in fuel system is heated, when around, diesel fuel temperature reaches regulation requirement, by temperature controller control heater stop heating, furthermore the thermostatic characteristics of PTC itself also ensure that perfectly safe。Consequently, it is possible to solve the shortcoming that diesel low-temperature liquidity is poor safely, easily, alleviate the resistance of motion of parts, extend the service life of electromotor。Improve efficiency of combustion simultaneously, improve tail gas pollution。
Before fuel oil consumption, it is preheated the mobility optimizing fuel oil, the profit in fuel oil is made more to be easily generated separation, owing to diesel oil is different with the proportion of water, isolated moisture content is deposited on the bottom of filter tank, when water accumulation level reaches set upper limit, the level sensor probe installed bottom water tumbler can sense water level very timely, reminds driver's personnel's draining, and operator can carry out draining by the drain valve on cleaner tank。Level sensor is made up of electrode and control circuit plate, different with the electrical conductivity of oil according to water, and when two electrodes are immersed in oil or one end the other end is in oil in water simultaneously, circuit is obstructed, does not monitor。Only when two electrodes submerged in water simultaneously, circuit just can turn on, and level sensor output signal produces change。Output signal is fed back to automobile ECU or external circuits, ECU or external circuits and the output signal of level sensor is converted the signal that directly can appreciate that for people by level sensor, reminds driver personnel to discharge water in time。Driver personnel can pass through to loosen drain valve and be got rid of by the hydrops in cleaner tank。In order to avoid vehicle in the process of moving because of concussion or other unexpected factor generation monitoring by mistake, can designing addition monitoring delay circuit in control circuit, delay time is short, when not affecting water level information reflection, it is ensured that monitor the accurate, rapid of information。It is highly sensitive, good reliability。
Embodiment 2
Multiple heating plates are connected in parallel, then control to connect with temperature, load in shell, and adopt screw and spring shim to be pressed on the support column of shell between PTC heating plate and two electrode slices, form heater assembly。Other structures and annexation are identical with the technical scheme in the present embodiment 1, realize fuel Heating and the monitoring water level of cleaner pot bottom。
Concrete enforcement step: be first arranged on shell fixing hole by the mode that heater assembly screw fastens, two electrode columns of heater assembly are loaded by interference fit and in the connector of shell one, then connect vehicle-mounted working power。Two electrodes of heater assembly use epoxide-resin glue embedding again by after interference fit; two kinds of sealing means duplicate protections are have employed above; safer, what both ensure that heater firmly installs the sealing that in turn ensure that heating chamber, it is therefore prevented that leakage phenomenon in use occur。Then installing level sensor, shell put into by water level sensor circuit plate, is connected with the electrode pad of circuit board by sensor electrode with scolding tin, then uses epoxide-resin glue embedding。Finally upper cover is placed in welding groove, welds with friction welding apparatus, it is ensured that the sealing in cavity, do not have any leakage。Again side cover is buckled on shell heating barred body, forms circular oil pipe, for logical oil, it is ensured that flow to after the oil of cleaner tank is heated in flowline in supply engine oil circuit by oil inlet pipe。

Claims (9)

1. an integrated form cleaner fuel Heating and level sensing device, it is characterized in that: include housing (1), housing (1) is provided with oil-in (2) and oil-out (3), this oil-in (2) connects with the oil leakaging port (5) leading to cleaner (18) of housing (1) bottom, housing (1) bottom is also associated with flowline (4), and this flowline (4) connects with oil-out (3) and can be inserted into cleaner (18) from the upper cover mouth of cleaner (18);Being provided with heating assembly in this flowline (4), the circuit control module of heating assembly is arranged on described housing (1) inside and can be connected with vehicle power by wire;The bottom of this flowline (4) is also equipped with level sensor, and this level sensor can be connected with automobile ECU by wire。
2. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterised in that: heating assembly includes heating plate (11), the first electrode slice (12), the second electrode slice (13);Described heating plate (11) is arranged between the first electrode slice (12) and the second electrode slice (13), and by being installed with the screw (14) of spring shim (15), heating plate (11), the first electrode slice (12) and the second electrode slice (13) is fixed on flowline (4) inner side。
3. a kind of integrated form cleaner fuel Heating according to claim 2 and level sensing device, it is characterized in that: the circuit control module of heating assembly includes temperature controller (10), its one end is electrically connected with heating plate (11) by the first electrode slice (12) and the second electrode slice (13), and the other end can be connected with vehicle power by wire。
4. a kind of integrated form cleaner fuel Heating according to claim 3 and level sensing device, it is characterized in that: heating plate (11) at least two, being connected with temperature controller (10) after being connected in parallel between any two, heating plate (11) is PTC thermistor element。
5. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterized in that: described level sensor includes level sensor probe (7), described level sensor probe (7) is fixed on flowline (4), and level sensor probe (7) length is more than the length of flowline (4), the exposed bottom at flowline (4) of level sensor probe (7) is used for sensing the water level signal of cleaner (18) bottom。
6. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterized in that: the bottom of described flowline (4) is closure end, flowline (4) bottom is provided with fuel feed hole (6), and fuel feed hole (6) is through hole, and above closure end。
7. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterized in that: described housing (1) side is provided with Wiring port (8), it is provided with heating assembly electrode (16) and water level sensor electrode (17) in Wiring port (8), and electrically connects with the circuit control module of heating assembly and the circuit module of level sensor respectively。
8. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterised in that: described flowline (4) sidewall is additionally provided with a side cover, described side cover and flowline (4) snapping, and bottom is relatively set with fuel feed hole (6)。
9. a kind of integrated form cleaner fuel Heating according to claim 1 and level sensing device, it is characterized in that: below described housing (1), the outside of flowline be provided with the fixing lid (9) of sealing, make housing (1) can be fixedly connected on cleaner (18)。
CN201521059005.8U 2015-12-18 2015-12-18 Heating of integrated form filter fuel and water level sensing device Active CN205330845U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521059005.8U CN205330845U (en) 2015-12-18 2015-12-18 Heating of integrated form filter fuel and water level sensing device

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105402064A (en) * 2015-12-18 2016-03-16 中国电子科技集团公司第十三研究所 Integrated type filter fuel oil heating and water level sensing device
CN106704049A (en) * 2017-03-14 2017-05-24 昆山大庚汽车配件有限公司 Trinity type diesel oil heater
CN108468609A (en) * 2018-02-28 2018-08-31 安徽江淮汽车集团股份有限公司 A kind of oil supply system for cold district vehicle motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105402064A (en) * 2015-12-18 2016-03-16 中国电子科技集团公司第十三研究所 Integrated type filter fuel oil heating and water level sensing device
CN105402064B (en) * 2015-12-18 2019-07-02 中国电子科技集团公司第十三研究所 A kind of integrated form filter fuel Heating and level sensing device
CN106704049A (en) * 2017-03-14 2017-05-24 昆山大庚汽车配件有限公司 Trinity type diesel oil heater
CN108468609A (en) * 2018-02-28 2018-08-31 安徽江淮汽车集团股份有限公司 A kind of oil supply system for cold district vehicle motor

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