CN205329233U

CN205329233U - Full -automatic filling machine

Info

Publication number: CN205329233U
Application number: CN201620095241.3U
Authority: CN
Inventors: 万宏; 李伟超; 付香梅
Original assignee: Jinling Institute of Technology
Current assignee: Jinling Institute of Technology
Priority date: 2016-02-01
Filing date: 2016-02-01
Publication date: 2016-06-22
Anticipated expiration: 2026-02-01

Abstract

The utility model provides there is the electromagnetic clutch mount on one side of a full -automatic filling machine, this application support, electromagnetic clutch is installed in the electromagnetic clutch mount outside, there is the motor support front end one side, motor shaft and electromagnetic clutch go up the cover has the drive belt, there are roller mount and cylinder mount on the support, the roller both ends are fixed between two roller mounts, eager continuous cylinder passes through the both ends pivot to be fixed between two cylinder mounts, it leans on the shaft ends on one side of the electromagnetic clutch to have the drive wheel to cut continuous cylinder, drive wheel and electromagnetic clutch's epaxial cover has the belt, the tip of cutting the connecting axle of continuous cylinder opposite side has the clutch, the side clutch is in clutch one side. Redesign is carried out to the filling machine to this application, improves the automatic intensity of whole operation by a wide margin to realize reducing artificial mesh.

Description

A kind of full-automatic filling machine

Technical field

This utility model relates to processing cotton fiber and chemical fibre apparatus field, particularly relates to a kind of full-automatic filling machine。

Background technology

Filling machine is used for processing cotton fiber and chemical fibre, belongs to textile machine。According to spinning technological process, cut cotton is important one operation。The preceding working procedure of filling machine is opening or cleaning silk floss combination machine, and later process is drawing frame (general comb technological process) or lap former (combing flow process)。The operation principle of filling machine is silk floss (fiber) bar preceding working procedure sent here or is carried out shredding by continuous (chemical fibre) layer of oil of continuous case supply and divide comb and remove impurity, all continuous circles in curling bulk are made to become the ultimate fibre shape substantially stretched, and in the process, remove broken seed, impurity and short flannel that cotton cleaning process carries over, then integrated certain specification silk floss is excellent, be stored in continuous rod dish, complete a cut cotton cycle, in order to ensure that filling machine normal operation needs multiple workmans to be operated in actual production, whole efforts inefficiency。Along with rapid development of economy, cost of labor is more and more higher, and for the silk floss of silkworm silk waste material processing, to spin industry be a labour intensive industry, and current industry has been in slight diarrhea state, and industrial upgrading is extremely urgent。

Utility model content

For problem above, this utility model provides a kind of full-automatic filling machine, and filling machine is redesigned by the application, and the automatization intensity of whole operation is greatly improved, to realize reducing artificial purpose。It is mainly by cut cotton cylinder, roller, support, motor, electromagnetic clutchs etc. form, it may be achieved automatically feed silk floss, automatic cut cotton, automatically taking continuous and period run purpose, for reaching this purpose, this utility model provides a kind of full-automatic filling machine, including electromagnetic clutch, motor, roller, support, clutch, cut cotton cylinder and side clutch, there is electromagnetic clutch fixed mount described support side, outside described electromagnetic clutch fixed mount, electromagnetic clutch is installed, there is motor side, described support front end, described machine shaft and electromagnetic clutch are cased with transmission band, described support has a pair roller fixed mount and a pair roller holder, described roller is arranged in pairs, described roller two ends are fixed between two roller fixed mounts, described cut cotton cylinder is fixed between two roller holders by two ends rotating shaft, described cut cotton cylinder has drive by the roller end of electromagnetic clutch side, the axle of described drive and electromagnetic clutch is cased with belt, there is clutch the end connecting axle of described cut cotton cylinder opposite side, and described side clutch is in clutch side；

Described cut cotton cylinder includes at least 6 needle plates, 3 drum blades, at least 6 cutter mechanisms, 1 cut cotton slide block and at least 6 draw continuous device, the corresponding cutter mechanism of each needle plate and one draw continuous device, described drum blade is arranged side by side, the cambered surface of the side of described drum blade has groove, described needle plate, draw continuous device and cutter mechanism to be staggered installation of and draw in the groove of continuous device in correspondence, the side of the cutting knife tool rest of described needle plate and cutter mechanism is arranged in the groove that correspondence draws continuous device by securing member, described continuous device is drawn to include drawing continuous plate, directed slide cartridge and snap close, described continuous plate side is drawn to have a pair directed slide cartridge, described directed slide cartridge is flexibly connected with drawing continuous plate, described directed slide cartridge side is fixed on the inner side of respective rollers blade, described continuous plate both sides are drawn to be respectively arranged with a snap close, the described snap close drawing continuous device understands auto lock near drum blade, an outermost drum blade there is a ring annular groove, the two ends of described cut cotton slide block are stuck in cannelure, described cutter mechanism includes cutter blade, pressing plate, cutting knife tool rest, cutting knife slide bar, spring leaf, pulley, bolt and location screw, described cutter blade is on front side of cutting knife tool rest, described cutter blade has a pair transverse groove, described location screw is through the transverse groove of cutter blade to cutting knife tool rest, on front side of cutter blade described in described cutter blade cutting knife slide bar arranged below lower section and cutting knife tool rest on rear side of lower section be respectively arranged with a pair pressing plate, a pair spring leaf is had on front side of the pressing plate of lower section on front side of each cutter blade, each spring leaf is fixed on pressing plate by a pair bolt, the cambered surface of spring leaf contacts with the knife face of cutter blade, there is pulley described cutting knife slide bar one end。

Further improvement of the utility model, described cut cotton slide block includes connecting rod, pole and beveled end, described connecting rod two ends are connected with two pole one end respectively, the described pole other end has beveled end, clutch separation also drives cut cotton slide block to postpone fixing to cylinder direction motion arrival specific bit, and the slide block lateral layout of cutting knife slide block is inclined-plane。

Further improvement of the utility model, described roller has 2 or 4, and this utility model can arrange the roller of respective numbers according to actual needs。

Further improvement of the utility model, described cutting knife tool rest 4 tool rest breach arranged below, described cutter blade 4 blade breach arranged below are corresponding with tool rest breach, described blade gap width is equal to the diameter of corresponding bolt, described bolt traverse tool rest breach and corresponding blade breach, this utility model can pass through breach below bolt traverse blade, and drives reciprocating knives。

This utility model relates to a kind of full-automatic filling machine, original structure is redesigned, this filling machine is mainly made up of cut cotton cylinder, roller, support, motor, electromagnetic clutch etc., by above structure is improved, it is achieved the automatic of filling machine feeds cut cotton continuous, automatic and automatically take silk floss。When machine runs, electromagnetic clutch closes, and under driven by motor, cylinder and roller are with different rotational speed, and roller is by silk floss at the uniform velocity feed roller, and silkworm silk is pulled out and is distributed in cylinder surface by the needle plate of cylinder surface。After cylinder uniform rotation a period of time, electromagnetic clutch separates, roller is made to stop feeding silk floss under clutch separation effect, cylinder is rotated further by inertia, clutch separation also drives cut cotton slide block to postpone fixing to cylinder direction motion arrival specific bit, the slide block side of cutting knife slide block is an inclined-plane, one end of cutting knife slide bar is equipped with pulley, cutting knife is fixed on cylinder, along with cylinder rotates, can move along slide block inclined-plane when pulley runs into slide block, cutting knife slide bar is made to slide to drums inside, pulley leaves behind inclined-plane slide bar under the action of the spring can homing, complete a cut cotton action。Owing to cylinder may proceed to rotate under effect of inertia, before cylinder stops operating, cutting knife can utilize the inertia of cylinder to carry out repeatedly cut cotton action, it is to avoid the situation that continuous bar cannot all cut off occurs, thus realizing Full-automatic cutting cotton。

Accompanying drawing explanation

Fig. 1 is this utility model one structural representation；

Fig. 2 is this utility model another kind structural representation；

Fig. 3 is this utility model cylinder part one structural representation；

Fig. 4 is this utility model cylinder part another kind structural representation；

Fig. 5 is this utility model cutting knife part-structure schematic diagram；

Fig. 6 is this utility model cutting knife decomposed schematic diagram；

Fig. 7 is this utility model cut cotton slide block structure schematic diagram；

Fig. 8 is that this utility model draws continuous apparatus structure schematic diagram；

Illustrate:

1, belt；2, electromagnetic clutch；3, motor；

4, roller；5, support；6, clutch；

7, cut cotton cylinder；71, needle plate；72, drum blade；

73, cannelure；74, cut cotton slide block；74-1, connecting rod；

74-2, pole；74-3, beveled end；75, cutter blade；

75-1, blade breach；76, pressing plate；77, cutting knife tool rest；

77-1, tool rest breach；78, cutting knife slide bar；79, spring leaf；

710, pulley；711, bolt；712, location screw；

713, continuous device is drawn；713-1, draw continuous plate；713-2, directed slide cartridge；

713-3, snap close；8, side clutch；9, roller fixed mount；

10, transmission band；11, electromagnetic clutch fixed mount；12, drive；

13, roller holder；14, axle is connected。

Detailed description of the invention

Below in conjunction with drawings and Examples, utility model is described in detail:

This utility model provides a kind of full-automatic filling machine, and filling machine is redesigned by the application, and the automatization intensity of whole operation is greatly improved, to realize reducing artificial purpose。It is mainly made up of cut cotton cylinder, roller, support, motor, electromagnetic clutch etc., it may be achieved automatically feeds cut cotton continuous, automatic, automatically take the purpose of continuous also period run。

As this utility model one embodiment, this utility model provides a kind of full-automatic filling machine as illustrated in fig. 1 and 2, including electromagnetic clutch 2, motor 3, roller 4, support 5, clutch 6, cut cotton cylinder 7 and side clutch 8, there is electromagnetic clutch fixed mount 11 described support 5 side, outside described electromagnetic clutch fixed mount 11, electromagnetic clutch 2 is installed, there is motor 3 side, described support 5 front end, the rotating shaft of described motor 3 and electromagnetic clutch 2 are cased with transmission band 10, described support 5 has a pair roller fixed mount 9 and a pair roller holder 13, described roller 4 is arranged in pairs, described roller 4 two ends are fixed between two roller fixed mounts 9, described cut cotton cylinder 7 is fixed between two roller holders 13 by two ends rotating shaft, described cut cotton cylinder 7 has drive 12 by the roller end of electromagnetic clutch 2 side, the axle of described drive 12 and electromagnetic clutch 2 is cased with belt 1, there is clutch 6 end connecting axle 14 of described cut cotton cylinder 7 opposite side, described side clutch 8 is in clutch 6 side；

Cut cotton cylinder 7 described in the utility model includes at least 6 needle plates 71 as shown in Figures 3 and 4, 3 drum blades 72, at least 6 cutter mechanisms, 1 cut cotton slide block 74 and at least 6 draw continuous device 713, the corresponding cutter mechanism of each needle plate 71 and one draw continuous device 713, described drum blade 72 is arranged side by side, the cambered surface of the side of described drum blade 72 has groove, described needle plate 71, draw continuous device 713 and cutter mechanism to be staggered installation of and draw in the groove of continuous device 713 in correspondence, the side of the cutting knife tool rest 77 of described needle plate 71 and cutter mechanism is arranged in the groove that correspondence draws continuous device 713 by securing member, described continuous device 713 is drawn to include drawing continuous plate 713-1, directed slide cartridge 713-2 and snap close 713-3, described continuous plate 713-1 side is drawn to have a pair directed slide cartridge 713-2, described directed slide cartridge 713-2 is flexibly connected with drawing continuous plate 713-1, described directed slide cartridge 713-2 side is fixed on the inner side of respective rollers blade 72, described continuous plate 713-1 both sides are drawn to be respectively arranged with a snap close 713-3, the described snap close 713-3 drawing continuous device 713 understands auto lock near drum blade 72, an outermost drum blade 72 there is a ring annular groove 73, the two ends of described cut cotton slide block 74 are stuck in cannelure 73, described cutter mechanism includes cutter blade 75, pressing plate 76, cutting knife tool rest 77, cutting knife slide bar 78, spring leaf 79, pulley 710, bolt 711 and location screw 712, described cutter blade 75 is on front side of cutting knife tool rest 77, described cutter blade 75 has a pair transverse groove, described location screw 712 is through the transverse groove of cutter blade 75 to cutting knife tool rest 77, described cutter blade 75 cutting knife slide bar 78 arranged below, on front side of described cutter blade 75 lower section and cutting knife tool rest 77 on rear side of lower section be respectively arranged with a pair pressing plate 76, a pair spring leaf 79 is had on front side of the pressing plate 76 of lower section on front side of each cutter blade 75, each spring leaf 79 is fixed on pressing plate 76 by a pair bolt 711, the cambered surface of spring leaf 79 contacts with the knife face of cutter blade 75, there is pulley 710 described cutting knife slide bar 78 one end。

As this utility model one the best specific embodiment, this utility model provides a kind of full-automatic filling machine, including electromagnetic clutch 2, motor 3, roller 4, support 5, clutch 6, cut cotton cylinder 7 and side clutch 8, there is electromagnetic clutch fixed mount 11 described support 5 side, outside described electromagnetic clutch fixed mount 11, electromagnetic clutch 2 is installed, there is motor 3 side, described support 5 front end, the rotating shaft of described motor 3 and electromagnetic clutch 2 are cased with transmission band 10, described support 5 has a pair roller fixed mount 9 and a pair roller holder 13, described roller 4 has 2 or 4, this utility model can arrange the roller of respective numbers according to actual needs, described roller 4 is arranged in pairs, described roller 4 two ends are fixed between two roller fixed mounts 9, described cut cotton cylinder 7 is fixed between two roller holders 13 by two ends rotating shaft, described cut cotton cylinder 7 has drive 12 by the roller end of electromagnetic clutch 2 side, the axle of described drive 12 and electromagnetic clutch 2 is cased with belt 1, there is clutch 6 end connecting axle 14 of described cut cotton cylinder 7 opposite side, described side clutch 8 is in clutch 6 side；

Cut cotton cylinder 7 described in the utility model includes at least 6 needle plates 71 as shown in Figures 3 and 4, 3 drum blades 72, at least 6 cutter mechanisms, 1 cut cotton slide block 74 and at least 6 draw continuous device 713, the corresponding cutter mechanism of each needle plate 71 and one draw continuous device 713, described drum blade 72 is arranged side by side, the cambered surface of the side of described drum blade 72 has groove, described needle plate 71, draw continuous device 713 and cutter mechanism to be staggered installation of and draw in the groove of continuous device 713 in correspondence, the side of the cutting knife tool rest 77 of described needle plate 71 and cutter mechanism is arranged in the groove that correspondence draws continuous device 713 by securing member, described continuous device 713 is drawn to include drawing continuous plate 713-1, directed slide cartridge 713-2 and snap close 713-3, described continuous plate 713-1 side is drawn to have a pair directed slide cartridge 713-2, described directed slide cartridge 713-2 is flexibly connected with drawing continuous plate 713-1, described directed slide cartridge 713-2 side is fixed on the inner side of respective rollers blade 72, described continuous plate 713-1 both sides are drawn to be respectively arranged with a snap close 713-3, the described snap close 713-3 drawing continuous device 713 understands auto lock near drum blade 72, an outermost drum blade 72 there is a ring annular groove 73, described cut cotton slide block 74 includes connecting rod 74-1 as shown in Figure 7, pole 74-2 and beveled end 74-3, described connecting rod 74-1 two ends are connected with two pole 74-2 one end respectively, the described pole 74-2 other end has beveled end 74-3, clutch separation also drives cut cotton slide block to postpone fixing to cylinder direction motion arrival specific bit, the slide block lateral layout of cutting knife slide block is inclined-plane, the two ends of described cut cotton slide block 74 are stuck in cannelure 73, described cutter mechanism includes cutter blade 75, pressing plate 76, cutting knife tool rest 77, cutting knife slide bar 78, spring leaf 79, pulley 710, bolt 711 and location screw 712, described cutter blade 75 is on front side of cutting knife tool rest 77, described cutter blade 75 has a pair transverse groove, described location screw 712 is through the transverse groove of cutter blade 75 to cutting knife tool rest 77, described cutter blade 75 cutting knife slide bar 78 arranged below, on front side of described cutter blade 75 lower section and cutting knife tool rest 77 on rear side of lower section be respectively arranged with a pair pressing plate 76, a pair spring leaf 79 is had on front side of the pressing plate 76 of lower section on front side of each cutter blade 75, each spring leaf 79 is fixed on pressing plate 76 by a pair bolt 711, described cutting knife tool rest 4 tool rest breach arranged below, described cutting knife tool rest 77 4 tool rest breach 77-1 arranged below, 4 blade breach 75-1 arranged below are corresponding with tool rest breach 77-1 for described cutter blade 75, described blade breach 75-1 width is equal to the diameter of corresponding bolt 711, described bolt 711 traverse tool rest breach 77-1 and corresponding blade breach 75-1, this utility model can pass through breach below bolt traverse blade, and drive reciprocating knives, the cambered surface of spring leaf 79 contacts with the knife face of cutter blade 75, there is pulley 710 described cutting knife slide bar 78 one end。

This utility model main working parts is as follows:

Being the frame for movement of cutting knife shown in Fig. 5 and Fig. 6, it is mainly made up of cutting knife tool rest, cutter blade, slide bar, pulley, pressing plate, spring leaf, location screw, bolt, is realized the purpose that continuous sheet is cut off by the extruding of cutting knife tool rest and blade and shearing。Tool rest breach provides the space of blade, the effect of location screw is to ensure that blade can only move reciprocatingly in cutting knife tool rest surface level, the effect of pressing plate is the position of fixing blade and slide bar, the effect of spring leaf is that blade is tightly pressed against cutting knife tool rest surface, pulley is then fixed on slide bar, playing the purpose reducing friction, bolt then plays fixing and transmission power effect。

Fig. 8 is the structure chart drawing continuous plate, and its effect is to be pulled out from cylinder the continuous one end cut。It is mainly by drawing continuous plate, directed slide cartridge, snap close to constitute。Directed slide cartridge is fixed on drum blade inner surface, draws continuous plate to be then in cylinder surface when original state, and relies on snap close to be fixed on cylinder。In drawing continuous action, first snap close is unlocked by the continuous actuating unit that draws being on transmitting device, then pulling continuous plate to continue to move downward, and draw the angle of inclination of continuous plate can become larger along with its motion, slide cartridge then plays the fixing effect drawing the continuous plate direction of motion。Arrival specific bit postpones, and draws continuous plate to reply, and draws continuous plate to arrive first at cylinder surface, resets with rear catch and continuous plate will be drawn to be fixed on cylinder, completes once to draw continuous action。

The above; it it is only preferred embodiment of the present utility model; it is not the restriction that this utility model is made any other form, and any amendment made according to technical spirit of the present utility model or equivalent variations, still fall within this utility model scope required for protection。

Claims

1. a full-automatic filling machine, including electromagnetic clutch (2), motor (3), roller (4), support (5), clutch (6), cut cotton cylinder (7) and side clutch (8), it is characterized in that: there is electromagnetic clutch fixed mount (11) described support (5) side, described electromagnetic clutch fixed mount (11) outside is provided with electromagnetic clutch (2), there is motor (3) described support (5) side, front end, (3) rotating shaft of described motor and electromagnetic clutch (2) are cased with transmission band (10), described support (5) has a pair roller fixed mount (9) and a pair roller holder (13), described roller (4) is arranged in pairs, described roller (4) two ends are fixed between two roller fixed mounts (9), described cut cotton cylinder (7) is fixed between two roller holders (13) by two ends rotating shaft, described cut cotton cylinder (7) has drive (12) by the roller end of electromagnetic clutch (2) side, the axle of described drive (12) and electromagnetic clutch (2) is cased with belt (1), there is clutch (6) end of the connection axle (14) of described cut cotton cylinder (7) opposite side, described side clutch (8) is in clutch (6) side；

Described cut cotton cylinder (7) includes at least 6 needle plates (71), 3 drum blades (72), at least 6 cutter mechanisms, 1 cut cotton slide block (74) and at least 6 draw continuous device (713), the corresponding cutter mechanism of each needle plate (71) and one draw continuous device (713), described drum blade (72) is arranged side by side, the cambered surface of the side of described drum blade (72) has groove, described needle plate (71), draw continuous device (713) and cutter mechanism to be staggered installation of and draw in the groove of continuous device (713) in correspondence, the side of the cutting knife tool rest (77) of described needle plate (71) and cutter mechanism is arranged in the groove that correspondence draws continuous device (713) by securing member, described continuous device (713) is drawn to include drawing continuous plate (713-1), directed slide cartridge (713-2) and snap close (713-3), described continuous plate (713-1) side is drawn to have a pair directed slide cartridge (713-2), described directed slide cartridge (713-2) is flexibly connected with drawing continuous plate (713-1), described directed slide cartridge (713-2) side is fixed on the inner side of respective rollers blade (72), described continuous plate (713-1) both sides are drawn to be respectively arranged with a snap close (713-3), described close drum blade (72) the meeting auto lock of snap close (713-3) drawing continuous device (713), an outermost drum blade (72) there is a ring annular groove (73), the two ends of described cut cotton slide block (74) are stuck in cannelure (73), described cutter mechanism includes cutter blade (75), pressing plate (76), cutting knife tool rest (77), cutting knife slide bar (78), spring leaf (79), pulley (710), bolt (711) and location screw (712), described cutter blade (75) is in cutting knife tool rest (77) front side, described cutter blade (75) has a pair transverse groove, described location screw (712) is through the transverse groove of cutter blade (75) to cutting knife tool rest (77), described cutter blade (75) cutting knife slide bar (78) arranged below, lower section, described cutter blade (75) front side and cutting knife tool rest (77) rear side lower section are respectively arranged with a pair pressing plate (76), there is a pair spring leaf (79) each cutter blade (75) lower section pressing plate, front side (76) front side, each spring leaf (79) is fixed on pressing plate (76) by a pair bolt (711), the cambered surface of spring leaf (79) contacts with the knife face of cutter blade (75), there is pulley (710) described cutting knife slide bar (78) one end。

2. the full-automatic filling machine of one according to claim 1, it is characterized in that: described cut cotton slide block (74) includes connecting rod (74-1), pole (74-2) and beveled end (74-3), described connecting rod (74-1) two ends are connected with two pole (74-2) one end respectively, and described pole (74-2) other end has beveled end (74-3)。

3. the full-automatic filling machine of one according to claim 1, it is characterised in that: described roller (4) has 2 or 4。

4. the full-automatic filling machine of one according to claim 1, it is characterized in that: described cutting knife tool rest (77) 4 tool rest breach (77-1) arranged below, described cutter blade (75) 4 blade breach (75-1) arranged below are corresponding with tool rest breach (77-1), described blade breach (75-1) width is equal to the diameter of corresponding bolt (711), described bolt (711) traverse tool rest breach (77-1) and corresponding blade breach (75-1)。