CN205328368U - Pine formula cone winder tension device - Google Patents

Pine formula cone winder tension device Download PDF

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Publication number
CN205328368U
CN205328368U CN201620100683.2U CN201620100683U CN205328368U CN 205328368 U CN205328368 U CN 205328368U CN 201620100683 U CN201620100683 U CN 201620100683U CN 205328368 U CN205328368 U CN 205328368U
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frame
fixed
guide rod
tension
push rod
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Expired - Lifetime
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CN201620100683.2U
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Chinese (zh)
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陈彬
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Xiamen Haowei Industry Co Ltd
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Xiamen Haowei Industry Co Ltd
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  • Tension Adjustment In Filamentary Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

本实用新型提供一种松式络筒机张力装置,属纺织机械技术领域。它包括中心轴、上张力盘、下张力盘、电磁线圈、支撑架、推杆6、磁铁、单锭控制器、塑料圆件、机架、导杆;所述电磁线圈呈圆形,通过螺栓固定在支撑架上,与单锭控制器相连;所述支撑架通过螺栓固定在机架上;所述推杆穿过导杆,推杆下端与上张力盘焊接在一起,上端连接着塑料圆件;所述导杆通过螺栓固定在支撑架上;所述中心轴固定在机架上;所述上、下张力盘安装在中心轴上。所述单锭控制器为一单片机,可以设定纱线的长度,同时可以根据纱线的定长来分段设定每段长度电磁线圈施加的压力。本实用新型可有效地实现筒子纱成纱张力的一致性,以获得卷绕成型良好、密度合一的筒子。

The utility model provides a loose winder tension device, which belongs to the technical field of textile machinery. It includes a central shaft, an upper tension disc, a lower tension disc, an electromagnetic coil, a support frame, a push rod 6, a magnet, a single-spindle controller, a plastic round piece, a frame, and a guide rod; It is fixed on the support frame and connected with the single-spindle controller; the support frame is fixed on the frame by bolts; the push rod passes through the guide rod, the lower end of the push rod is welded with the upper tension plate, and the upper end is connected with the plastic circle The guide rod is fixed on the support frame by bolts; the central axis is fixed on the frame; the upper and lower tension discs are installed on the central axis. The single-spindle controller is a single-chip microcomputer, which can set the length of the yarn, and can set the pressure exerted by the electromagnetic coil of each segment according to the fixed length of the yarn. The utility model can effectively realize the uniformity of yarn tension of the bobbins, so as to obtain bobbins with good winding shape and uniform density.

Description

一种松式络筒机张力装置Tension device for loose winding machine

技术领域 technical field

本实用新型涉及纺织机械技术领域,特别涉及一种松式络筒机张力装置。 The utility model relates to the technical field of textile machinery, in particular to a tension device of a loose winding machine.

背景技术 Background technique

目前市面上的松式络筒机的成纱张力的控制大都采用张力片与平衡气缸相结合的方式,这种方式控制成纱张力无法实现成纱张力的一致性,特别是在做粗支纱且定重较大的筒纱(线)时还容易出现筒纱成型不良的现象,形成不合格品。在目前的条件下,做粗支纱时通常采用人工的方式来调整成纱的张力,即根据纱线卷绕的长度,人工增减张力片的数量来保证成纱张力的一致性和筒纱的成型,这种做法十分烦琐,通常一个筒纱需要调整好几次张力片的数量,才能获得卷绕成型良好、密度合一的筒子,这样做虽然可以得到合格的产品,但是大大增加了操作工的劳动强度,严重影响了生产效率。 At present, most of the yarn tension control of the loose winder on the market adopts the combination of the tension plate and the balance cylinder. This way of controlling the yarn tension cannot achieve the consistency of the yarn tension, especially when making coarse yarns. In addition, when the package yarn (thread) with a larger weight is fixed, the phenomenon of poor package yarn formation is prone to occur, resulting in unqualified products. Under the current conditions, when making coarse-count yarn, the tension of the yarn is usually adjusted manually, that is, according to the length of the yarn winding, the number of tension pieces is manually increased or decreased to ensure the consistency of the yarn tension and the package yarn This method is very cumbersome. Usually, a bobbin needs to adjust the number of tension sheets several times to obtain a bobbin with good winding shape and uniform density. Although qualified products can be obtained by doing this, it greatly increases the number of operators. The labor intensity seriously affects the production efficiency.

实用新型内容 Utility model content

为克服现有技术中的缺点,本实用新型提供了一种松式络筒机张力装置。 In order to overcome the shortcomings in the prior art, the utility model provides a loose winding machine tension device.

本实用新型采用如下技术方案:一种松式络筒机张力装置包括中心轴1、上张力盘2、下张力盘3、电磁线圈4、支撑架5、推杆6、磁铁7、单锭控制器8、塑料圆件9、机架10、导杆14;所述电磁线圈4呈圆形,通过螺栓11固定在支撑架5上,与单锭控制器8相连;所述支撑架5通过螺栓12固定在机架10上;所述推杆6穿过导杆14,推杆下端与上张力盘2焊接在一起,上端连接着一塑料圆件9;所述导杆14通过螺栓13固定在支撑架5上;所述中心轴1固定在机架10上;所述上、下张力盘2、3安装在中心轴上。 The utility model adopts the following technical scheme: a loose winding machine tension device includes a central shaft 1, an upper tension disc 2, a lower tension disc 3, an electromagnetic coil 4, a support frame 5, a push rod 6, a magnet 7, and a single spindle control 8, plastic round parts 9, frame 10, guide rod 14; the electromagnetic coil 4 is circular, fixed on the support frame 5 by bolts 11, and connected with the single spindle controller 8; the support frame 5 is connected by bolts 12 is fixed on the frame 10; the push rod 6 passes through the guide rod 14, the lower end of the push rod is welded with the upper tension disc 2, and a plastic round part 9 is connected to the upper end; the guide rod 14 is fixed on the On the support frame 5; the central shaft 1 is fixed on the frame 10; the upper and lower tension discs 2, 3 are installed on the central shaft.

进一步,所述电磁线圈4内部开有一盲孔。 Further, a blind hole is opened inside the electromagnetic coil 4 .

进一步,所述塑料圆件9内镶嵌着一块磁铁7,置于电磁线圈4内。 Further, a magnet 7 is embedded in the plastic circular part 9 and placed in the electromagnetic coil 4 .

进一步,所述中心轴1由不锈钢制成,表面镀硬烙处理。 Further, the central shaft 1 is made of stainless steel, and the surface is hard soldered.

进一步,所述单锭控制器8为一单片机,安装在机架10上,外接霍尔传感器用于测录纱线卷绕长度。 Further, the single-spindle controller 8 is a single-chip microcomputer installed on the frame 10, and an external Hall sensor is used for measuring and recording the winding length of the yarn.

进一步,所述上、下张力盘2、3由钢材制成,表面镀硬烙处理,中间开孔。 Further, the upper and lower tension discs 2 and 3 are made of steel, the surface is hard-plated, and the middle is opened.

进一步,所述导杆14的一端开有一孔,孔里镶嵌着一铜套,所述铜套使用含油铜材料。 Further, a hole is opened at one end of the guide rod 14, and a copper sleeve is embedded in the hole, and the copper sleeve is made of oil-impregnated copper material.

本实用新型的有益效果:本实用新型通过使用单片机控制电磁线圈实现了对多段纱线张力的设置,通俗一点讲也就是在同一个筒纱的不同段设置不同的压力,以达到整个筒纱的成纱张力一致,获得卷绕成型良好、密度合一的筒子。同时自动化的控制方式大大降低了操作工的劳动强度,提高了生产效率。 Beneficial effects of the utility model: the utility model realizes the setting of multi-segment yarn tension by using a single-chip microcomputer to control the electromagnetic coil. Generally speaking, different pressures are set at different sections of the same package yarn to achieve the tension of the entire package yarn. The tension of the yarn is consistent, and the bobbin with good winding and uniform density can be obtained. At the same time, the automatic control method greatly reduces the labor intensity of the operator and improves the production efficiency.

附图说明 Description of drawings

图1为松式络筒机张力装置示意图。 Figure 1 is a schematic diagram of the tension device of the loose winder.

图中:中心轴1、上张力盘2、下张力盘3、电磁线圈4、支撑架5、推杆6、磁铁7、单锭控制器8、塑料圆件9、机架10、螺栓11、螺栓12、螺栓13、导杆14。 In the figure: central axis 1, upper tension disc 2, lower tension disc 3, electromagnetic coil 4, support frame 5, push rod 6, magnet 7, single spindle controller 8, plastic round piece 9, frame 10, bolt 11, Bolt 12, bolt 13, guide rod 14.

具体实施方式 detailed description

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。 The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

本实用新型采用如下技术方案:一种松式络筒机张力装置包括中心轴1、上张力盘2、下张力盘3、电磁线圈4、支撑架5、推杆6、磁铁7、单锭控制器8、塑料圆件9、机架10、导杆14;所述电磁线圈4呈圆形,通过螺栓11固定在支撑架5上,与单锭控制器8相连;所述支撑架5通过螺栓12固定在机架10上;所述推杆6穿过导杆14,推杆下端与上张力盘2焊接在一起,上端连接着一塑料圆件9;所述导杆14通过螺栓13固定在支撑架5上;所述中心轴1固定在机架10上;所述上、下张力盘2、3安装在中心轴1上。所述电磁线圈4内部开有一盲孔。所述塑料圆件9内镶嵌着一块磁铁7,置于电磁线圈4内。所述中心轴1由不锈钢制成,表面镀硬烙处理。所述单锭控制器8为一单片机,安装在机架10上,外接霍尔传感器用于测录纱线卷绕长度。所述上、下张力盘2、3由钢材制成,表面镀硬烙处理,中间开孔。所述导杆14的一端开有一孔,孔里镶嵌着一铜套,所述铜套使用含油铜材料。 The utility model adopts the following technical scheme: a loose winding machine tension device includes a central shaft 1, an upper tension disc 2, a lower tension disc 3, an electromagnetic coil 4, a support frame 5, a push rod 6, a magnet 7, and a single spindle control 8, plastic round parts 9, frame 10, guide rod 14; the electromagnetic coil 4 is circular, fixed on the support frame 5 by bolts 11, and connected with the single spindle controller 8; the support frame 5 is connected by bolts 12 is fixed on the frame 10; the push rod 6 passes through the guide rod 14, the lower end of the push rod is welded with the upper tension disc 2, and a plastic round part 9 is connected to the upper end; the guide rod 14 is fixed on the On the support frame 5; the central shaft 1 is fixed on the frame 10; the upper and lower tension discs 2, 3 are installed on the central shaft 1. A blind hole is opened inside the electromagnetic coil 4 . A magnet 7 is inlaid in the plastic circular piece 9 and placed in the electromagnetic coil 4 . The central shaft 1 is made of stainless steel, and the surface is hard-plated. The single-spindle controller 8 is a single-chip microcomputer installed on the frame 10, and an external Hall sensor is used for measuring and recording the winding length of the yarn. The upper and lower tension discs 2 and 3 are made of steel, the surface is hard-plated, and the middle is opened. One end of the guide rod 14 has a hole, and a copper sleeve is inlaid in the hole, and the copper sleeve is made of oil-containing copper material.

本实用新型调整张力大小的原理:通过单片机控制电磁线圈的电流来调整施加到推杆上端磁铁的磁场力,进而调整张力盘施加在纱线上压力,达到调整成纱张力的目的。 The principle of the utility model to adjust the tension is to adjust the magnetic field force applied to the upper magnet of the push rod by controlling the current of the electromagnetic coil through the single-chip microcomputer, and then adjust the pressure applied by the tension disc on the yarn to achieve the purpose of adjusting the tension of the yarn.

以上实施例只是阐述了本发明的基本原理和特性,本发明不受上述事例限制,在不脱离本发明精神和范围的前提下,本发明还有各种变化和改变,这些变化和改变都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The above embodiments have only set forth the basic principles and characteristics of the present invention, the present invention is not limited by the above-mentioned examples, and on the premise of not departing from the spirit and scope of the present invention, the present invention also has various changes and changes, and these changes and changes all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. a slack winder tensioner, it is characterised in that: it includes central shaft (1), upper tension pulley (2), lower tension pulley (3), solenoid (4), bracing frame (5), push rod (6), Magnet (7), single spindle controller (8), plastics circle part (9), frame (10), guide rod (14);Described solenoid (4) is rounded, is fixed on bracing frame (5) by bolt (11), is connected with single spindle controller (8);Support frame as described above (5) is fixed in frame (10) by bolt (12);Described push rod (6) is through guide rod (14), and push rod lower end and upper tension pulley (2) weld together, and upper end is connected to plastics circle part (9);Described guide rod (14) is fixed on bracing frame (5) by bolt (13);Described central shaft (1) is fixed in frame (10);Described upper and lower tension pulley (2,3) is arranged on central shaft (1)。
2. a kind of slack winder tensioner according to claim 1, it is characterised in that: described solenoid (4) is internal has a blind hole。
3. a kind of slack winder tensioner according to claim 1, it is characterised in that: inlay one piece of Magnet (7) in described plastics circle part (9), be placed in solenoid (4)。
4. a kind of slack winder tensioner according to claim 1, it is characterised in that: described central shaft (1) is made of stainless steel, and plated surface irons process firmly。
5. a kind of slack winder tensioner according to claim 1, it is characterised in that: described single spindle controller (8) is a single-chip microcomputer, is arranged in frame (10), and external Hall element is used for surveying record yarn spooling length。
6. a kind of slack winder tensioner according to claim 1, it is characterised in that: described upper and lower tension pulley (2,3) is made up of steel, and plated surface irons process, central aperture firmly。
7. a kind of slack winder tensioner according to claim 1, it is characterised in that: one end of described guide rod (14) has a hole, inlays a copper sheathing in hole, and described copper sheathing uses oil-containing copper product。
CN201620100683.2U 2016-02-02 2016-02-02 Pine formula cone winder tension device Expired - Lifetime CN205328368U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620100683.2U CN205328368U (en) 2016-02-02 2016-02-02 Pine formula cone winder tension device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620100683.2U CN205328368U (en) 2016-02-02 2016-02-02 Pine formula cone winder tension device

Publications (1)

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CN205328368U true CN205328368U (en) 2016-06-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112962186A (en) * 2020-09-03 2021-06-15 赵均明 Chemical fiber spinning elasticizer system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112962186A (en) * 2020-09-03 2021-06-15 赵均明 Chemical fiber spinning elasticizer system
CN112962186B (en) * 2020-09-03 2022-06-28 杭州汉润纤维有限公司 Chemical fiber spinning elasticizer system

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Granted publication date: 20160622