CN205326489U - Fabrics calico printing machine - Google Patents
Fabrics calico printing machine Download PDFInfo
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- CN205326489U CN205326489U CN201521079889.3U CN201521079889U CN205326489U CN 205326489 U CN205326489 U CN 205326489U CN 201521079889 U CN201521079889 U CN 201521079889U CN 205326489 U CN205326489 U CN 205326489U
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Abstract
The utility model provides a fabrics calico printing machine, includes the frame, central compression roller, and a gravure roll section of thick bamboo shifts the rubber roller, black groove, mechanisms such as scraper. A comprehensive working ability is strong for this calico printing machine, can realize high -speed polygenetic stamp, and the product quality can reach digital calico printing horizontally stamp processing production facility, its reasonable in design, and the grout consumption is few, and is energy -concerving and environment -protective, and the rejection rate is low.
Description
Technical field
The invention belongs to textile printing and dyeing field。Particularly to the imitative number of one, energy-saving printing equipment, this equipment is suitable in impressing pattern on each kind fabric from frivolous to thick and heavy。
Background technology
Ink-jet printed, have another name called digit printing, be the stamp mode that by digital technology, spectrum is carried out digitisation process。A kind of merging machinery that it gradually forms along with computer technology development, the high-new Printing that computer electronic information technology is integrated。This technology, along with the development of Internet technology, is knitted dyeing and is brought a kind of brand-new printing and dyeing concept。The production principle of its advanced person is given energy-conservation, brings a new opportunity to develop to textile printing and dyeing industry。
Ink-jet printed production process, first pass through digitized theory, scanning, image and style are passed through computer disposal, computer can be inputted by digitized pattern, processed by computer color splitting system again, then pass through special-purpose software and fabric is carried out biometrics spray printing, after Final finishing processes, various weaving face fabrics present high-precision stamp。But, ink-jet printed cost is high, and the defect that production efficiency is low hampers the development of its scale always。In recent years, calico paper and fabric closely sealed adding, also rapidly, during fabric transfer printing, it is necessary to through transfer printing intermediary, namely the carrying out of transfer printing paper is printed, then carried out transfer printing by the development of transfer printing again。Because the printing of transfer printing paper needs the input cost of configuration printing equipment and carries out printing by the generation energy, paper waste, simultaneously also its typography process needing to have suffered transfer printing paper when carrying out small lot batch manufacture, causes stamp cost increase and production life cycle long。So, most of stamp processed goods are still that by plain net and what ROTARY SCREAM PRINTING completed so far。PLATE SCREAM PRINTING is that terylene or nylon flower version are pressed fabric, scrapes pigmenting with scraper (3), makes mill base pass through decorative pattern and arrive fabric face。ROTARY SCREAM PRINTING mould is the cylindric nickel skin screen cloth with hollow out decorative pattern, during stamp, in mill base input net, is held in net bottom, and when cylinder rotates with conduction band, the scraper being pressed on net bottom, with flower net, relative scraping occurs, and mill base arrives fabric face through online decorative pattern。ROTARY SCREAM PRINTING belongs to Continuous maching, and production efficiency is high, but has certain limitation in decorative pattern fineness and the rich and gaudy degree of stamp color and luster。Although above-mentioned plain net and ROTARY SCREAM PRINTING are still as main stamp instrument, but its high pollution, and the unfriendly feature of environment of highly energy-consuming is increasingly limited by national environmental protection policy。Personalized consumption prevailing now。The present Fashion cycle is shorter and shorter, and flower pattern change is increasingly faster, and pattern is more and more exquisite, and production requirement is more and more higher。Cost that Conventional decal consumes and time, it also is difficult in any case meet modern stamp trend requirement。It is thus desirable to exploitation one reaches digit printing quality and can realize low energy consumption, the batch stamp mode of production of high added value。
Summary of the invention
For solving the problems referred to above, the present invention has designed and developed new textile printing machine, which provides a kind of comprehensive process ability strong, realizing high speed multi color printing, product quality can reach the stamp processing production equipment of digit printing level, and it is reasonable in design, grout consumption is few, energy-conserving and environment-protective, and percent defective is low。
In order to reach above-mentioned purpose, the solution of the present invention is:
A kind of textile printing machine, including frame, stamp colour cell, center pressure roller (6), heat drier (7) and deflector roll (8) composition；It is characterized in that: center pressure roller (6) is installed on frame central position, 4-8 chromatography pattern group is around the circumference of center pressure roller (6), it is installed on the periphery of center pressure roller (6), heat drier (7) is installed between stamp colour cell。
The stamp colour cell of described textile printing machine is by shifting rubber rollers (2), and gravure roller (4), scraper (3) and ink groove (5) form；Ink groove (5) is horizontally arranged in frame, gravure roller (4) lower half circle is dipped in ink groove (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards transfer rubber rollers (2), the circumference of transfer rubber rollers (2) is tangent with the circumference of gravure roller (4), angle is formed between the line of centres and the horizontal line of two roller circumference, angle angle is 90 °-45 °, transfer rubber rollers (2) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards center pressure roller (6), by print textile (1) through between transfer rubber rollers (2) and center pressure roller (6), being contacted with transfer rubber rollers (2) by print face by print textile (1), contacted with center pressure roller (6) by the back side of print textile (1)。
Textile transfer printing machine of the present invention; center pressure roller (6) is double-decker foundry goods; its diameter overlaps chromatic number and stamp pattern repeat length according to stamp and determines; being generally 1400-2200mm, special type is up to 3000mm, and center pressure roller (6) is arranged on ball bearing; process through static and dynamic equilibrium; the eccentric franchise of center pressure roller (6) is generally 0.008-0.012mm, and there is a nickel plating protective layer on its surface, and the thickness of nickel dam is 0.30 ± 0.01mm。
Textile transfer printing machine of the present invention, its gravure roller (4) is chromium plating gravure roller, and diameter of phi is 150-450mm。
Textile transfer printing machine of the present invention, its transfer rubber rollers (2) diameter is identical with gravure roller (4), and its surface size thickness is 1.0-10mm, glue-line is the thiorubber. in synthetic rubber, or nitrile rubber, or neoprene, or polyurethane rubber；The case hardness of described transfer rubber rollers (2) is 65 degree of-80 degree of shore, flatness error≤0.05mm。
Textile transfer printing machine of the present invention, the spacing of two adjacent stamp colour cell is 700-1000mm。The chromatography precision of stamp colour cell reaches 0.1mm, between two adjacent stamp colour cells, heat drier (7) is installed, the efficient drying length that heat drier (7) covers is 300-700mm, the speed of high speed hot blast is 40-50m/s, drying source can adopt infrared ray or steam or electrical heating, or deep fat, or the one in combustion gas。
The stamp unit of the present invention is that textile realizes the desirable printing equipment of high-speed digitalization, is applicable to 20～450g/m2Printing desirable pattern on each kind fabric of grammes per square metre, stamp speed is up to 20-60m/min, and standard stamp speed is up to 50m/min。
The printing device of the present invention has convex print, the characteristic of offset printing and gravure three concurrently。From its plate structure, its areas is recessed, lower than blank, has intaglio plate characteristic。But this recessed figure is directly printed in rubber rollers, is contacted with fabric tightness by rubber rollers, it is achieved the bat printing of pattern。From its printability, it is the rubber face of flexibility and contacting of fabric, has offset printing characteristic。From its inking structure, its simple in construction with convex print seemingly, has convex print characteristic。
The printing in textiles device of the present invention, in the transfer printing mode of water-based inks, without VOC, is the stamp mode of kind of environmental protection。The printing device of the present invention, each stamp colour cell be designed with drying its, by hot-air drying device, layer of ink at 0.2-0.4s inner drying, can will not make the chromatography of next colour cell be affected。
The printing in textiles device of the present invention, it is a kind of wheel transfer printing mode indirectly, uses the recessed image roller of steel, scraper (3) control mill base amount, image in equal length rubber rollers, is transferred on fabric by the rigidity roller of chromium plating by image bat printing via rubber rollers again。
Transfer rubber rollers (2) surface size plays the direct transferance of picture and text ink in printing process, transfer constantly carries out pressure contact with the mill base in transfer rubber rollers (2) and fabric, subject the alternating action power of periodic dynamic compression and elastic return, require that surface glue must by excellent oil resistivity, solvent resistance, resistance to acids and bases and ink adsorptivity, transmission transitivity, by certain surface roughness, elasticity, intensity, hardness。
The surface size thickness general control of this roller is at 1.0-10mm, surface size is blocked up, and when printing, surface glue can tremble all around, so that printing site, deformation, cause that picture and text trace moves, register trouble, image blurring, surface size is excessively rich, rubber rollers actual hardness can be made higher, and elastic not enough, make textile design site not full。Shaky, ink thick stick easily occurs, image is impacted, makes the quality of finished product reduce。
The deformation that the glue surface of rubber rollers produces under fixed stress, growth over time later and continue the imagination of development and be called creep。Rubber rollers under stamp state is subject to the effect of tension force and pressure simultaneously, and printing machine constantly rotates, and rolling times is constantly accumulated, and makes rubber rollers that creep inevitably to occur。Rubber rollers plays the transferance of ink in stamp, therefore rubber roll surface is it is necessary to have certain elasticity, hardness, intensity。
Having the beneficial effects that of technical scheme provided by the invention: 1, stamp scope is widely, this equipment the fabric of printing can be little affected by restriction, fiber is smooth or coarse, absorbs or non-absorbing, and abundant or ultra-thin, be all available on the machine stamp。Can at 20-450g/m2On each kind fabric of grammes per square metre print desirable pattern, even leather, woollen blanket。2, pattern accuracy can with digital ink-jet than U.S., but there is no the drawback of digit printing, as leaked white, white line, imbibition etc., ROTARY SCREAM PRINTING motor speed is between 40-80m/min, flat screen printing machine is between 10-50m/min, gravure printing machine is between 10-50m/min, and the Printing-Machine ' speed of present aspect is 20-60m/min, and prouctiveness and traditional cylinder, flat screen printing machine are suitable。This printing device comprehensive process ability is strong, saves the operations such as starching, bonding, cleaning, can realize high speed multi color printing, be properly termed as digit printing machining production line。3, ink consumption is low, owing to this equipment adopts intaglio plate to be transferred in the revenue stamp process in rubber rollers, it is possible to the color of gravure lattice point is filled and is completely transferred in rubber rollers, make grout consumption than cylinder few 2/3, economize on electricity about 40%, percent defective is 1%-2%, lower than cylinder, plain net and gravure printing。Thus reducing the cost of production。This invention device uses water-soluble printed material completely, and environmentally safe, to human body non-hazardous。
Accompanying drawing explanation
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail。
Fig. 1 is the structural representation of textile printing machine of the present invention。
Fig. 2 is the stamp colour cell structural representation of textile printing machine of the present invention。
Shown in figure:
1-is printed textile 2-and is shifted rubber rollers 3-scraper
4-gravure roller 5-Mo Cao 6-center pressure roller
7-heat drier 8-deflector roll
Detailed description of the invention
With reference to shown in Fig. 1, including frame, stamp colour cell, center pressure roller (6), heat drier (7) and deflector roll (8) composition；It is characterized in that: center pressure roller (6) is installed on frame central position, 4-8 chromatography pattern group is around the circumference of center pressure roller (6), it is installed on the periphery of center pressure roller (6), heat drier (7) is installed between stamp colour cell；
With reference to shown in Fig. 2, the stamp colour cell of described textile printing machine is by shifting rubber rollers (2), and gravure roller (4), scraper (3) and ink groove (5) form；Ink groove (5) is horizontally arranged in frame, gravure roller (4) lower half circle is dipped in ink groove (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards transfer rubber rollers (2), the circumference of transfer rubber rollers (2) is tangent with the circumference of gravure roller (4), angle is formed between the line of centres and the horizontal line of two roller circumference, angle angle is 90 °-45 °, transfer rubber rollers (2) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards center pressure roller (6), by print textile (1) through between transfer rubber rollers (2) and center pressure roller (6), being contacted with transfer rubber rollers (2) by print face by print textile (1), contacted with center pressure roller (6) by the back side of print textile (1)。
Its center pressure roller (6) of the textile printing machine of the present invention is double-decker foundry goods; its diameter overlaps chromatic number and stamp pattern repeat length according to stamp and determines; it is generally 1400-2200mm; special type is up to 3000mm; center pressure roller (6) is arranged on ball bearing, processes through static and dynamic equilibrium, and the eccentric franchise of center pressure roller (6) is generally 0.008-0.012mm; there is a nickel plating protective layer on its surface, and the thickness of nickel dam is 0.30 ± 0.01mm。
Gravure roller (4) is chromium plating gravure roller (4), and diameter of phi is 150-450mm。Transfer rubber rollers (2) diameter is identical with gravure roller (4), and its surface size thickness is 1.0-10mm, and glue-line is the thiorubber. in synthetic rubber, or nitrile rubber, or neoprene, or polyurethane rubber；The case hardness of described transfer rubber rollers (2) is 65 degree of-80 degree of shore, flatness error≤0.05mm。
The spacing of two adjacent stamp colour cells is 700-1000mm。The chromatography precision of stamp colour cell can reach 0.1mm, between two adjacent stamp colour cells, heat drier (7) is installed, the efficient drying length that heat drier (7) covers is 300-700mm, the speed of high speed hot blast is 40-50m/s, drying source can adopt infrared ray or steam or electrical heating, or deep fat, or the one in combustion gas。
When stamp produces, gravure roller (4) surface in colour cell is carved with decorative pattern according to the flower pattern of design, aqueous color paste ink in ink groove (5) with the rotation starching of gravure roller (4) to gravure roller (4) surface, after scraper (3) scrapes off unnecessary ink, intaglio plate ink cell is full of aqueous color paste ink, close contact through gravure roller (4) with transfer rubber rollers (2), the color dress of intaglio plate ink cell is completely transferred to the rubber surface of transfer rubber rollers (2), and form complete flower pattern at rubber surface, being contacted with transfer rubber rollers (2) by print face by print textile (1), contacted with center pressure roller (6) by the back side of print textile (1), transfer rubber rollers (2) applies pressure to center pressure roller (6) direction, the center of circle, under stress, realize will the flower pattern of rubber surface of transfer rubber rollers (2) transfer to by print textile (1) by the face of print, so by print textile (1) sequentially pass through 4-8 overlap colour cell many topping printings can form the fine chemical wastewater pattern being finally reached digit printing effect。
Described textile printing machine is applicable to 20～450g/m2Printing desirable pattern on each kind fabric of grammes per square metre, its chromatography precision reaches 0.1mm, and stamp speed is 20-60m/min, and standard stamp speed is 50m/min。
Claims (5)
1. a textile printing machine, including frame, stamp colour cell, center pressure roller (6), heat drier (7) and deflector roll (8), it is characterised in that: center pressure roller (6) is installed on frame central position；4-8 chromatography pattern group, around the circumference of center pressure roller (6), is installed on the periphery of center pressure roller (6)；Heat drier (7) is installed between stamp colour cell；
The stamp colour cell of described textile printing machine is by shifting rubber rollers (2), gravure roller (4), scraper (3) and ink groove (5) composition, ink groove (5) is horizontally arranged in frame, gravure roller (4) lower half circle is dipped in ink groove (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards transfer rubber rollers (2), the circumference of transfer rubber rollers (2) is tangent with the circumference of gravure roller (4), angle is formed between the line of centres and the horizontal line of two roller circumference, angle angle is 90 °-45 °, transfer rubber rollers (2) supporting pressurized cylinder, direction of exerting pressure is the direction, the center of circle towards center pressure roller (6), by print textile (1) through between transfer rubber rollers (2) and center pressure roller (6), being contacted with transfer rubber rollers (2) by print face by print textile (1), contacted with center pressure roller (6) by the back side of print textile (1)。
2. textile printing machine as claimed in claim 1, it is characterised in that:
Described center pressure roller (6) is double-decker foundry goods, and its diameter of phi is 1400-3000mm；Center pressure roller (6) is arranged on ball bearing, processes through static and dynamic equilibrium, and the eccentric franchise of center pressure roller (6) is 0.008-0.012mm, and there is a nickel plating protective layer on surface, and the thickness of nickel dam is 0.30 ± 0.01mm。
3. textile printing machine as claimed in claim 1, it is characterised in that:
Described gravure roller (4) is chromium plating gravure roller, and diameter of phi is 150-450mm。
4. textile printing machine as claimed in claim 1, it is characterised in that:
Described transfer rubber rollers (2) diameter is identical with gravure roller (4), and its surface size thickness is 1.0-10mm, and glue-line is thiorubber., or nitrile rubber, or neoprene, or a kind of synthetic rubber in polyurethane rubber；The case hardness of described transfer rubber rollers (2) is 65 degree of-80 degree of shore, flatness error≤0.05mm。
5. textile printing machine as claimed in claim 1, it is characterised in that:
The spacing of two adjacent stamp colour cells of described stamp colour cell is 700-1000mm, and the chromatography precision of stamp colour cell reaches 0.1mm；Being provided with heat drier (7) between two adjacent stamp colour cells, the efficient drying length that heat drier (7) covers is 300-700mm, and the speed of high speed hot blast is 40-50m/s, thermal source adopts infrared ray or steam or electrical heating, or deep fat, or the one in combustion gas。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521079889.3U CN205326489U (en) | 2015-12-22 | 2015-12-22 | Fabrics calico printing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521079889.3U CN205326489U (en) | 2015-12-22 | 2015-12-22 | Fabrics calico printing machine |
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| Publication Number | Publication Date |
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| CN205326489U true CN205326489U (en) | 2016-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521079889.3U Active CN205326489U (en) | 2015-12-22 | 2015-12-22 | Fabrics calico printing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018133259A1 (en) * | 2017-01-23 | 2018-07-26 | 长胜纺织科技发展(上海)有限公司 | Paperless transfer printing machine |
| WO2019001215A1 (en) * | 2017-06-28 | 2019-01-03 | 长胜纺织科技发展(上海)有限公司 | Satellite rotary screen transfer printing device |
| CN109159530A (en) * | 2018-09-19 | 2019-01-08 | 浙江美声智能系统有限公司 | The two-sided gravure printing machine of cloth mark |
| CN111186224A (en) * | 2019-12-18 | 2020-05-22 | 苏州维宁斯化工有限公司 | Novel environment-friendly multifunctional satellite type washing-free gravure direct printing process |
-
2015
- 2015-12-22 CN CN201521079889.3U patent/CN205326489U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018133259A1 (en) * | 2017-01-23 | 2018-07-26 | 长胜纺织科技发展(上海)有限公司 | Paperless transfer printing machine |
| WO2019001215A1 (en) * | 2017-06-28 | 2019-01-03 | 长胜纺织科技发展(上海)有限公司 | Satellite rotary screen transfer printing device |
| CN109130461A (en) * | 2017-06-28 | 2019-01-04 | 长胜纺织科技发展(上海)有限公司 | Satellite-type cylinder transfer printing device |
| CN109130461B (en) * | 2017-06-28 | 2019-09-17 | 长胜纺织科技发展(上海)有限公司 | Satellite-type cylinder transfer printing device |
| CN109159530A (en) * | 2018-09-19 | 2019-01-08 | 浙江美声智能系统有限公司 | The two-sided gravure printing machine of cloth mark |
| CN111186224A (en) * | 2019-12-18 | 2020-05-22 | 苏州维宁斯化工有限公司 | Novel environment-friendly multifunctional satellite type washing-free gravure direct printing process |
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