CN106903985A - Textile printing machine - Google Patents
Textile printing machine Download PDFInfo
- Publication number
- CN106903985A CN106903985A CN201510967123.7A CN201510967123A CN106903985A CN 106903985 A CN106903985 A CN 106903985A CN 201510967123 A CN201510967123 A CN 201510967123A CN 106903985 A CN106903985 A CN 106903985A
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- China
- Prior art keywords
- pressure roller
- roller
- rubber rollers
- printing machine
- center pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/38—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on knitted fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/02—Rotary intaglio printing presses for multicolour printing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Printing Methods (AREA)
Abstract
A kind of textile printing machine, including frame, center pressure roller, gravure roller shift the mechanisms such as rubber rollers, ink tank, scraper.A kind of comprehensive process ability of the printing machine is strong, can realize high speed multi color printing, and product quality can reach the stamp processing production equipment of digit printing level, and its is reasonable in design, and grout consumption is few, and energy-conserving and environment-protective, percent defective is low.
Description
Technical field
The invention belongs to textile printing and dyeing field.More particularly to a kind of imitative number, energy-saving printing equipment should
Equipment is applied to impressing pattern on each kind fabric from frivolous to thick and heavy.
Background technology
It is ink-jet printed, also known as digit printing, it is the stamp side for carrying out digitisation treatment to spectrum with digital technology
Formula.A kind of merging machinery that it is gradually formed as computer technology is continued to develop, computer electronic information
The high-new Printing that technology is integrated.This technology gives and knits printing and dyeing row with the development of Internet technology
Industry brings a kind of brand-new printing and dyeing concept.Its advanced production principle brings to energy-conservation to textile printing and dyeing industry
One new opportunity to develop.
Ink-jet printed production process, first by digitizing theory, scanning, image and style by meter
The treatment of calculation machine, can digitize pattern input computer, then be processed by computer color splitting system, then by special
Biometrics spray printing is carried out to fabric with software, by after Final finishing treatment, being presented high on various weaving face fabrics
The stamp of precision.However, ink-jet printed high cost, the defect of low production efficiency hampers its scale always
Development.In recent years, the development of transfer printing also rapidly, it is necessary to be printed by transfer during fabric transfer printing
Flower intermediary, i.e. the carrying out of transfer printing paper are printed, and then again turn the closely sealed row of adding of calico paper and fabric
Bat printing is spent.Because the printing of transfer printing paper needs to configure the input cost of printing equipment and carry out printing and will produce
The raw energy, paper waste, while also it needs to have suffered the printing of transfer printing paper when small lot batch manufacture is carried out
Technical process, causes stamp cost increase and production life cycle long.So, so far most of stamp processed goods according to
So completed by plain net and ROTARY SCREAM PRINTING.PLATE SCREAM PRINTING is that terylene or nylon flower stencil are pressed into fabric, is used
Scraper (3) scrapes pigmenting, mill base is reached fabric face through decorative pattern.ROTARY SCREAM PRINTING mould is with hollow out
The cylindric nickel skin screen cloth of decorative pattern, during stamp, in mill base input net, is held in net bottom, and cylinder turns with conduction band
When dynamic, it be pressed on the scraper of net bottom and flower net generations is relative and scrape, mill base passes through online decorative pattern arrival fabric table
Face.ROTARY SCREAM PRINTING belongs to Continuous maching, and production efficiency is high, but rich and gaudy in decorative pattern fineness and stamp color and luster
There is certain limitation on degree.Although above-mentioned plain net and ROTARY SCREAM PRINTING are still as main stamp instrument,
Its high pollution, the unfriendly feature of environment of highly energy-consuming is increasingly limited by national environmental protection policy.It is current prevailing
Personalized consumption.The present Fashion cycle is shorter and shorter, and flower pattern change is increasingly faster, and pattern is increasingly
Fineness, production requirement more and more higher.Cost and time that Conventional decal is consumed, also are difficult to full in any case
The stamp trend requirement of foot modern times.Therefore exploitation one kind is needed to reach digit printing quality and low energy consumption can be realized,
The batch stamp mode of production of high added value.
The content of the invention
To solve the above problems, the present invention has designed and developed new textile printing machine, and it provides a kind of comprehensive
Close working ability strong, high speed multi color printing can be realized, the stamp that product quality can reach digit printing level adds
Work production equipment, its is reasonable in design, and grout consumption is few, and energy-conserving and environment-protective, percent defective is low.
In order to reach above-mentioned purpose, solution of the invention is：
A kind of textile printing machine, including frame, stamp colour cell, center pressure roller (6), heat drier (7) and
Deflector roll (8) is constituted；It is characterized in that：Center pressure roller (6) is installed on frame central position, 4-8 set stamps
Colour cell is installed on the periphery of center pressure roller (6), between stamp colour cell around the circumference of center pressure roller (6)
Heat drier (7) is installed.
The stamp colour cell of the textile printing machine is by transfer rubber rollers (2), gravure roller (4), scraper (3)
Constituted with ink tank (5)；Ink tank (5) is horizontally arranged in frame, and gravure roller (4) lower half circle is dipped in ink
In groove (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure is towards transfer rubber rollers (2)
Center of circle direction, the circumference of transfer rubber rollers (2) is tangent with the circumference of gravure roller (4), two roller circumference
Angle is formed between the line of centres and horizontal line, angle angle is 90 ° -45 °, and transfer rubber rollers (2) is matched somebody with somebody
Set pressurized cylinder, direction of exerting pressure is, towards the center of circle direction of center pressure roller (6), to be passed through by print textile (1)
It is through between transfer rubber rollers (2) and center pressure roller (6), by print textile (1) by print face and transfer
Rubber rollers (2) are contacted, and are contacted with center pressure roller (6) by the back side of print textile (1).
Textile transfer printing machine of the present invention, center pressure roller (6) is double-decker casting, its diameter
Depending on according to stamp set chromatic number and stamp pattern repeat length, generally 1400-2200mm, special type is reachable
3000mm, center pressure roller (6) is processed, center pressure roller (6) on ball bearing by static and dynamic equilibrium
Eccentric franchise be generally 0.008-0.012mm, there is a nickel plating protective layer on its surface, and the thickness of nickel dam is
0.30±0.01mm。
Textile transfer printing machine of the present invention, its gravure roller (4) is chromium plating gravure roller, diameter
Φ is 150-450mm.
Textile transfer printing machine of the present invention, its transfer rubber rollers (2) diameter and gravure roller (4)
Identical, its surface size thickness is 1.0-10mm, and glue-line is the polysulfide rubber in synthetic rubber, or butyronitrile rubber
Glue, or neoprene, or polyurethane rubber；The case hardness of transfer rubber rollers (2) is shore 65
Degree -80 is spent, flatness error≤0.05mm.
Textile transfer printing machine of the present invention, the spacing of two adjacent stamp colour cell is
700-1000mm.The chromatography precision of stamp colour cell reaches 0.1mm, the installation between two adjacent stamp colour cells
There is heat drier (7), the efficient drying length of heat drier (7) covering is 300-700mm, the speed of high speed hot blast
It is 40-50m/s to spend, and drying source can use infrared ray, or steam, or electrical heating, or deep fat, or combustion gas
In one kind.
Stamp unit of the invention is that textile realizes the preferable printing equipment of high-speed digitalization, is applicable to
20~450g/m2Pattern needed for being printed on each kind fabric of grammes per square metre, stamp speed is up to 20-60m/min, standard print
Flower speed is up to 50m/min.
Printing device of the invention has the characteristic of convex print, offset printing and gravure three concurrently.From the point of view of its plate structure,
Its areas is recessed, less than blank, with intaglio plate characteristic.But the recessed figure is directly printed in rubber rollers,
Contacted with fabric tightness by rubber rollers, realize the bat printing of pattern.From for its printability, it is flexible
Contact of the rubber face with fabric, with offset printing characteristic.From for its inking structure, its simple structure with
Convex print seemingly, with convex print characteristic.
Printing in textiles device of the invention, it is organic without volatility in the transfer printing mode of water-based inks
Compound, is the stamp mode of kind of environmental protection.Printing device of the invention, each stamp colour cell is designed with
Drying its, by hot-air drying device, layer of ink can be dried in 0.2-0.4s, will not make the set of next colour cell
Print is affected.
Printing in textiles device of the invention, is a kind of wheel transfer printing mode indirectly, uses the intaglio plate of steel
Image roller, mill base amount is controlled by scraper (3), and the rigid roller of chromium plating is by image bat printing in equal length rubber
On rubber roll, image is transferred on fabric again via rubber rollers.
Transfer rubber rollers (2) surface size plays the direct transferance of picture and text ink in printing process,
Pressure contact constantly is carried out with the mill base and fabric shifted in rubber rollers (2) in transfer, is subject periodically
Dynamic compression and the alternating action power recovered of elasticity, it is desirable to surface glue must be by excellent oil resistivity, resistance to molten
Agent, resistance to acids and bases and ink adsorptivity, transmission metastatic are elastic, strong by certain surface roughness
Degree, hardness.
The surface size thickness general control of the roller is in 1.0-10mm, and surface size is blocked up, the surface in printing
Trembleed around glue meeting, so that printing site, deformation, cause picture and text trace to move, register trouble,
Image blurring, surface size is excessively rich, and rubber rollers actual hardness can be made higher, and elasticity is not enough, makes fabric figure
Case site is not full.It is shaky, easily there is black thick stick, image is impacted, making the quality of finished product reduces.
The deformation that the glue surface of rubber rollers is produced under fixed stress, growth over time later and continue development
The imagination be called creep.Rubber rollers under stamp state are acted on by tension force and pressure simultaneously, printing machine
Constantly rotate, rolling times are constantly accumulated, and make rubber rollers that creep inevitably to occur.Rubber rollers are in stamp
In play the transferance of ink, therefore rubber roll surface is it is necessary to have certain elasticity, hardness, intensity
The beneficial effect of technical scheme that the present invention is provided is：1st, stamp scope widely, the equipment
Can printing fabric it is almost unrestricted, fiber is smooth or coarse, absorbs or non-absorbing, abundant
Or it is ultra-thin, be available on the machine stamp.Can be in 20-450g/m2Pattern needed for being printed on each kind fabric of grammes per square metre, very
To leather, woollen blanket.2nd, pattern accuracy can with digital ink-jet than beautiful, but the drawbacks of there is no digit printing,
White, white line, imbibition are such as leaked, between 40-80m/min, flat screen printing machine exists circular screen printer speed
Between 10-50m/min, gravure printing machine is between 10-50m/min, and the Printing-Machine ' speed of present aspect
It is 20-60m/min, prouctiveness is suitable with traditional cylinder, flat screen printing machine.This printing device comprehensively adds
Work ability is strong, saves the operations such as starching, bonding, cleaning, can realize high speed multi color printing, is properly termed as
Digit printing machining production line.3rd, ink consumption is low, because the equipment is transferred in rubber rollers using intaglio plate
Revenue stamp process, the color of gravure lattice point dress can be completely transferred in rubber rollers so that grout consumption is fewer than cylinder
2/3, economize on electricity about 40%, percent defective is 1%-2%, less than cylinder, plain net and gravure printing.So as to reduce
The cost of production.The invention device completely use water-soluble printed material, it is environmentally safe, to human body without
Harm.
Brief description of the drawings
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of textile printing machine of the present invention.
Fig. 2 is the stamp colour cell structural representation of textile printing machine of the present invention.
Shown in figure：
1- shifts rubber rollers 3- scrapers by print textile 2-
4- gravure roller 5- ink tank 6- centers pressure roller
7- heat drier 8- deflector rolls
Specific embodiment
Shown in reference picture 1, including frame, stamp colour cell, center pressure roller (6), heat drier (7) and deflector roll
(8) constitute；It is characterized in that：Center pressure roller (6) is installed on frame central position, 4-8 chromatography pattern groups
Around the circumference of center pressure roller (6), the periphery of center pressure roller (6) is installed on, is installed between stamp colour cell
There is heat drier (7)；
Shown in reference picture 2, the stamp colour cell of the textile printing machine is by transfer rubber rollers (2), gravure roll
Cylinder (4), scraper (3) and ink tank (5) are constituted；Ink tank (5) is horizontally arranged in frame, gravure roller
(4) lower half circle is dipped in ink tank (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure be towards
The center of circle direction of transfer rubber rollers (2), the circumference of transfer rubber rollers (2) and the circumference of gravure roller (4)
It is tangent, angle is formed between the line of centres and horizontal line of two roller circumference, angle angle is 90 ° -45 °, is turned
Rubber rollers (2) supporting pressurized cylinder is moved, direction of exerting pressure is towards the center of circle direction of center pressure roller (6), quilt
Textile (1) is printed through between transfer rubber rollers (2) and center pressure roller (6), by print textile (1)
By print face with shift rubber rollers (2) contact, connect with center pressure roller (6) by the back side of print textile (1)
Touch.
Textile printing machine of the invention its center pressure roller (6) is double-decker casting, and its diameter is according to stamp
Set chromatic number and stamp pattern repeat length depending on, generally 1400-2200mm, special type up to 3000mm,
Center pressure roller (6) is processed, the bias of center pressure roller (6) on ball bearing by static and dynamic equilibrium
Franchise is generally 0.008-0.012mm, and there is a nickel plating protective layer on its surface, the thickness of nickel dam for 0.30 ±
0.01mm。
Gravure roller (4) is chromium plating gravure roller (4), and diameter of phi is 150-450mm.Transfer rubber rollers (2)
Diameter is identical with gravure roller (4), and its surface size thickness is 1.0-10mm, and glue-line is in synthetic rubber
Polysulfide rubber, or nitrile rubber, or neoprene, or polyurethane rubber；Transfer rubber rollers (2)
Case hardness is 65 degree of -80 degree of shore, flatness error≤0.05mm.
Two spacing of adjacent stamp colour cell are 700-1000mm.The chromatography precision of stamp colour cell can reach
0.1mm, heat drier (7) is provided between two adjacent stamp colour cells, and it is effective that heat drier (7) is covered
Dry length is 300-700mm, and the speed of high speed hot blast is 40-50m/s, and drying source can use infrared ray,
Or the one kind in steam, or electrical heating, or deep fat, or combustion gas.
When stamp is produced, gravure roller (4) surface in colour cell is carved with decorative pattern according to the flower pattern of design, ink
Aqueous color paste ink in groove (5) with the rotation starching of gravure roller (4) to gravure roller (4) surface,
After scraping off unnecessary ink through scraper (3), aqueous color paste ink is full of in intaglio plate ink cell, through gravure roller (4)
With transfer rubber rollers (2) close contact, intaglio plate ink cell color dress be completely transferred to transfer rubber rollers (2)
Rubber surface, and complete flower pattern is formed in rubber surface, by print textile (1) by print face and transfer
Rubber rollers (2) are contacted, and are contacted with center pressure roller (6) by the back side of print textile (1), shift rubber rollers
(2) pressure is applied to center pressure roller (6) center of circle direction, under stress, realization will shift rubber rollers
(2) flower pattern of rubber surface is transferred to by print textile (1) by print face, so by print textile (1)
The fine chemical wastewater for being finally reached digit printing effect is formed by many topping printings for sequentially passing through 4-8 set colour cells
Pattern.
Described textile printing machine is applied to 20~450g/m2Pattern needed for being printed on each kind fabric of grammes per square metre, its
Chromatography precision reaches 0.1mm, and stamp speed is 20-60m/min, and standard stamp speed is 50m/min.
Claims (5)
1. a kind of textile printing machine, including frame, stamp colour cell, center pressure roller (6), heat drier (7)
With deflector roll (8), it is characterised in that：Center pressure roller (6) is installed on frame central position；4-8 chromatography patterns
Group is installed on the periphery of center pressure roller (6) around the circumference of center pressure roller (6)；Pacify between stamp colour cell
Equipped with heat drier (7)；
The stamp colour cell of the textile printing machine is by transfer rubber rollers (2), gravure roller (4), scraper (3)
Constituted with ink tank (5), ink tank (5) is horizontally arranged in frame, and gravure roller (4) lower half circle is dipped in ink
In groove (5), gravure roller (4) supporting pressurized cylinder, direction of exerting pressure is towards transfer rubber rollers (2)
Center of circle direction, the circumference of transfer rubber rollers (2) is tangent with the circumference of gravure roller (4), two roller circumference
Angle is formed between the line of centres and horizontal line, angle angle is 90 ° -45 °, and transfer rubber rollers (2) is matched somebody with somebody
Set pressurized cylinder, direction of exerting pressure is, towards the center of circle direction of center pressure roller (6), to be passed through by print textile (1)
It is through between transfer rubber rollers (2) and center pressure roller (6), by print textile (1) by print face and transfer
Rubber rollers (2) are contacted, and are contacted with center pressure roller (6) by the back side of print textile (1).
2. textile printing machine as claimed in claim 1, it is characterised in that：
The center pressure roller (6) is double-decker casting, and its diameter of phi is 1400-3000mm；Center pressure roller
(6) on ball bearing, processed by static and dynamic equilibrium, the eccentric franchise of center pressure roller (6) is
There is a nickel plating protective layer on 0.008-0.012mm, surface, and the thickness of nickel dam is 0.30 ± 0.01mm.
3. textile printing machine as claimed in claim 1, it is characterised in that：
The gravure roller (4) is chromium plating gravure roller, and diameter of phi is 150-450mm.
4. textile printing machine as claimed in claim 1, it is characterised in that：
Transfer rubber rollers (2) diameter is identical with gravure roller (4), and its surface size thickness is 1.0-10mm,
Glue-line is a kind of synthetic rubber in polysulfide rubber, or nitrile rubber, or neoprene, or polyurethane rubber；
The case hardness of transfer rubber rollers (2) is 65 degree of -80 degree of shore, flatness error≤0.05mm.
5. textile printing machine as claimed in claim 1, it is characterised in that：
Two spacing of adjacent stamp colour cell of the stamp colour cell are 700-1000mm, the chromatography of stamp colour cell
Precision reaches 0.1mm；Heat drier (7) is installed between two adjacent stamp colour cells, heat drier (7) covers
The efficient drying length of lid is 300-700mm, and the speed of high speed hot blast is 40-50m/s, and thermal source is using infrared
One kind in line, or steam, or electrical heating, or deep fat, or combustion gas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510967123.7A CN106903985A (en) | 2015-12-22 | 2015-12-22 | Textile printing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510967123.7A CN106903985A (en) | 2015-12-22 | 2015-12-22 | Textile printing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106903985A true CN106903985A (en) | 2017-06-30 |
Family
ID=59199955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510967123.7A Pending CN106903985A (en) | 2015-12-22 | 2015-12-22 | Textile printing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106903985A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107554046A (en) * | 2017-10-18 | 2018-01-09 | 新乡市大为创新印刷包装机械有限公司 | Printing proof press |
| CN109627518A (en) * | 2018-12-03 | 2019-04-16 | 太仓冠联高分子材料有限公司 | A kind of textile printing and dyeing rubber roller sizing material and preparation method thereof |
| CN113846496A (en) * | 2021-10-10 | 2021-12-28 | 浙江圣山科纺有限公司 | Steaming-washing-free clean printing process for disperse dye |
Citations (7)
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|---|---|---|---|---|
| GB184128A (en) * | 1922-03-18 | 1922-08-10 | Thomas Ruddiman Johnston | Improvements in rotary offset machines for printing fabrics |
| US4354431A (en) * | 1979-08-14 | 1982-10-19 | M.A.N.-Roland Druckmaschinen Aktiengesellschaft | Printing cylinder engagement pressure regulating system |
| CN2871198Y (en) * | 2006-01-20 | 2007-02-21 | 李智 | Satellite chamber rotary printer |
| CN103144420A (en) * | 2013-03-04 | 2013-06-12 | 长胜纺织科技发展(上海)有限公司 | Multi-roller blanket belt type transfer printing device |
| CN203580307U (en) * | 2012-11-12 | 2014-05-07 | 日冠(福建)针纺织机械有限公司 | Satellite-type printing device |
| CN204605121U (en) * | 2015-04-29 | 2015-09-02 | 福建省华奇环保印花有限公司 | A kind of closed upper dye printing equipment |
| CN105058968A (en) * | 2015-07-21 | 2015-11-18 | 长胜纺织科技发展(上海)有限公司 | Dual-purpose printing equipment with functions of transfer printing and direct printing |
-
2015
- 2015-12-22 CN CN201510967123.7A patent/CN106903985A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB184128A (en) * | 1922-03-18 | 1922-08-10 | Thomas Ruddiman Johnston | Improvements in rotary offset machines for printing fabrics |
| US4354431A (en) * | 1979-08-14 | 1982-10-19 | M.A.N.-Roland Druckmaschinen Aktiengesellschaft | Printing cylinder engagement pressure regulating system |
| CN2871198Y (en) * | 2006-01-20 | 2007-02-21 | 李智 | Satellite chamber rotary printer |
| CN203580307U (en) * | 2012-11-12 | 2014-05-07 | 日冠(福建)针纺织机械有限公司 | Satellite-type printing device |
| CN103144420A (en) * | 2013-03-04 | 2013-06-12 | 长胜纺织科技发展(上海)有限公司 | Multi-roller blanket belt type transfer printing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107554046A (en) * | 2017-10-18 | 2018-01-09 | 新乡市大为创新印刷包装机械有限公司 | Printing proof press |
| CN109627518A (en) * | 2018-12-03 | 2019-04-16 | 太仓冠联高分子材料有限公司 | A kind of textile printing and dyeing rubber roller sizing material and preparation method thereof |
| CN113846496A (en) * | 2021-10-10 | 2021-12-28 | 浙江圣山科纺有限公司 | Steaming-washing-free clean printing process for disperse dye |
| CN113846496B (en) * | 2021-10-10 | 2024-05-24 | 浙江圣山科纺有限公司 | Disperse dye steaming-free clean printing process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170630 |