CN205325351U - Bent axle grinds mechanism - Google Patents

Bent axle grinds mechanism Download PDF

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Publication number
CN205325351U
CN205325351U CN201521003207.0U CN201521003207U CN205325351U CN 205325351 U CN205325351 U CN 205325351U CN 201521003207 U CN201521003207 U CN 201521003207U CN 205325351 U CN205325351 U CN 205325351U
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CN
China
Prior art keywords
rotating disk
mounting rod
bent axle
grinder structure
structure according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521003207.0U
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Chinese (zh)
Inventor
赵文兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jinlan Auto Part Co Ltd
Original Assignee
Zhejiang Jinlan Auto Part Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Jinlan Auto Part Co Ltd filed Critical Zhejiang Jinlan Auto Part Co Ltd
Priority to CN201521003207.0U priority Critical patent/CN205325351U/en
Application granted granted Critical
Publication of CN205325351U publication Critical patent/CN205325351U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a bent axle grinds mechanism, its technical scheme main points are including setting up carousel and two the installation poles on the workstation, carousel rotatable coupling is on the workstation, the tip of two installation poles is articulated the setting, two installation poles are equipped with convex conflict relatively and detain, it to become complete ring around articulated department pivoted in -process lock at the installation pole to contradict to detain for two, the other end of one of them installation pole department articulated for the tip is equipped with the fixture who is used for fixed another the installation pole of centre gripping, one of them installation pole is eccentric articulated with the carousel. Revolute set through the installation pole and rotate an in -process and make to contradict and detain all the time the lock in turning the footpath outer wall to realize the grinding of bent axle, this bent axle grinds mechanism's simple structure, consequently convenient equipment, maintenance and use are favorable to reducing equipment cost, and detaining through the conflict among the process of lapping and contradicting abrasive paper on turning the footpath outer wall, the in -process of turning crankshaft is favorable to improving abrasive paper and bent axle surface contact's even degree simultaneously.

Description

Crankshaft grinder structure
Technical field
This utility model relates to Production of Crankshaft apparatus field, more specifically, it relates to a kind of crankshaft grinder structure。
Background technology
Bent axle is most important parts in electromotor。It bears the power that connecting rod transmits, and is transformed into torque and is exported by bent axle and drive other adnexaes work on electromotor。Bent axle is subject to the combined effect of the centrifugal force of gyrating mass, the gas inertia power of mechanical periodicity and reciprocal inertia force, makes bent axle bear the effect of flexion torsion load。Therefore it is required that bent axle has enough strength and stiffness, journal surface need are wear-resisting, work is uniform, balance is good。
Crankshaft processing technology flow process has: 1, blank is made an inventory, 2, end face milling, 3, milling two head mass center hole, 4, clamping face, milling location, 5, rough turn axle journal and termination connecting rod neck, 6, bore oil hole, 7, make an inventory oilhole two face, 8, finish turning axle journal nine, finish turning end face, 10, finish turning 1, 4 connecting rods, 11, finish turning 2, 3 connecting rods, 12, rolling, 13, fine grinding cone pulley, gear and Front oil seal axle journal, 14, finish turning thrust surface, end face of flange and locating journal, 15, fine grinding trunnion and Rear oil seal axle journal, 16, fine grinding rod journal, 17, keyseat, 18, oil hole orifice chamfer, 19, wash, 20, oilhole mouth throws mouth, 21, dynamic equilibrium, 22, subtract the balanced duplicate removal of outer supplement, 23, clearance keyway and oil hole, 24, polishing, 25, clearance, 26, inspection eventually, 27, antirust。
At present, the application number on market be 201310748365.8 Chinese patent disclose the trunnion grinding lathe of a kind of bent axle, it includes clamp system and grinding mechanism;The trunnion grinding lathe of bent axle, including clamp system and grinding mechanism, directly placing on lathe by bent axle, taper thimble one and taper thimble two insert in the cone shaped countersink of crankshaft two end, bent axle clamped by two pieces of fixture blocks, adopts driving lever to stir the trunnion of bent axle spin finishing bent axle。
During grinding, advance in tractive driven by motor sand ribbon, sand ribbon, driven by motor mounting seat slidably reciprocates along slide rail, realize the sand ribbon trunnion to bent axle to grind, when grinding bent axle, directly bent axle is placed in positioning pillars one and positioning pillars two, taper thimble one and taper thimble two insert the cone shaped countersink of crankshaft two end and are accommodated by bent axle, need the bent axle that the existing bent axle clamping technique of staff causes that catcher mark easily easily occurs although avoiding, avoid follow-up grinding and accommodate impression, however it is necessary that grinding mechanism drives sand ribbon friction bent axle, therefore this structure there is problems in that 1, the structure of grinding mechanism is complicated, therefore use and keep in repair this grinding mechanism costly, it is unfavorable for being widely popularized use;2, owing to bent axle does not rotate, therefore the fit dimension of clamping fixed block being required height, not so clamping fixed block is tight or loose when clasping, and bent axle all can be caused to have part surface to be ground to, and therefore crankshaft surface contacts uneven with sand ribbon, affects Grinding Quality;If 3, grinding mechanism only one of which, then bent axle once can only grind and turn footpath when grinding, and length consuming time is ground in the multiple footpath of turning of bent axle, and working (machining) efficiency is low;And if lathe is configured with multiple grinding mechanism when bent axle being ground simultaneously, although being conducive to improving work efficiency, but configuration structure is many, only tractive motor in sand ribbon is accomplished by multiple stage, considerably increases use cost, is unfavorable for being widely popularized。
Utility model content
For the deficiency that prior art exists, the purpose of this utility model is in that to provide a kind of simple in construction and the good crankshaft grinder structure of grinding effect, and this grinding mechanism advantageously reduces use cost。
For achieving the above object, this utility model provides following technical scheme: a kind of crankshaft grinder structure, including the rotating disk arranged on the table and two mounting rods, described rotating disk is rotationally connected with on workbench, the end of two mounting rods is hinged setting, two mounting rods are provided with the conflict button of circular arc relatively, two buttons of conflicting can be buckled into complete circle at mounting rod in the process that hinged place rotates, one of them mounting rod is provided with the clamping device for gripping another mounting rod relative to the other end of hinged place, end, one of them mounting rod is hinged with rotating disk bias。
By adopting technique scheme, first in conflict button, it is fitted with sand paper, then it is fastened on conflicting and to be processed turns surface, footpath, enable sand paper to conflict and turn footpath outer surface, treat that bent axle is in rotation, and bent axle mounting rod Eccentric-hinge in rotation process is connected on rotating disk, even if therefore the footpath of turning of bent axle is eccentric rotary, also conflict button can be made in rotating disk rotation process to be fastened on all the time by mounting rod and turn footpath outer wall, thus realizing the grinding of bent axle。The simple in construction of this crankshaft grinder structure, ease of assembly, maintenance and use, it is thus advantageous to reduce equipment cost, is conducive to being widely popularized use;And sand paper conflict is being turned on the outer wall of footpath by button of conflicting by process of lapping, the process of turning crankshaft is being conducive to improving the uniformity coefficient that sand paper contacts with crankshaft surface simultaneously, is thus advantageous to improve grinding effect。
This utility model is further arranged to: crankshaft grinder structure also includes the driving device for driving rotating disk to move axially。
By adopting technique scheme, when the width turning footpath is bigger, and conflict button width less time, require over the axial movable roundabout of driving device, make the mounting rod hinged with it drive conflict to be buckled in and turn slip at wall outside footpath, it is buckled in, to increase to conflict, the range of work turning on footpath, is conducive to expanding the scope of application of milling apparatus。
This utility model is further arranged to: described driving device includes installs the driving machine that axle and drive installation axle move axially, and described rotating disk is rotationally connected with on installation axle, and described installation axle is provided with the spacing ring that restriction rotating disk moves axially。
By adopting technique scheme, axle is installed and can be installed on workbench by bearing block after rotating disk, linear bearing it is equipped with in bearing block, convenient axle of installing is along axis direction sliding, although rotating disk can realize rotating on the mounting shaft, but rotating disk is by being provided with spacing ring at its two ends, spacing ring can be threadedly attached on installation axle, in case spline dish produces to move axially on the mounting shaft, avoid driving machine can not arrive rotating disk when pushing and installing axle to move, be thus advantageous to improve the stability of transmission。
This utility model is further arranged to: be fixed with cushion in described button of conflicting。
By adopting technique scheme, after button of conflicting fastens also ringwise, the internal diameter of cushion is not more than the external diameter turning footpath to cushion, greatly reduces the dimensional fits precision of cushion, it is simultaneously also beneficial to improve sand paper and contacts at the uniformity coefficient turning footpath outer wall, effectively raise grinding effect。
This utility model is further arranged to: described rotating disk is provided with two, and one of them mounting rod is articulated with between two rotating disks。
By adopting technique scheme, rotating disk is rotationally connected with on workbench, and the orientation of rotating disk is the length direction of bent axle, rotating disk can rotate on the mounting shaft, and mounting rod is articulated with between two rotating disks, enhance stability when rotating disk circumferentially rotates, will not produce to swing, be conducive to improving stability when mounting rod swings after being driven along with crank rotation。
This utility model is further arranged to: described clamping device includes gripper cylinder, and described gripper cylinder is connected on the mounting rod hinged with rotating disk, and the piston rod of described gripper cylinder is provided with the clamping button clasping another mounting rod。
By adopting technique scheme, the mounting rod hinged with rotating disk is connected with gripper cylinder with the other end of another mounting rod hinged place relative to it, when fastening conflict button, connected fixing for two mounting rods by gripper cylinder, enabling conflict button to be fastened on all the time in crank rotation process and turn footpath outer wall, which passes through connection or the fractionation of pneumatic control mounting rod, is conducive to improving automaticity, reach conveniently to dismount, thus being effectively improved the dismounting efficiency of bent axle。
This utility model is further arranged to: described clamping button is the nut being connected with piston rod thread。
By adopting technique scheme, regulating nut position on the piston rod, clamping degree when clamping with this scalable mounting rod, it is conveniently used for regulating conflicting when button fastens and is buckled in the chucking power turned on the outer wall of footpath, degree of flexibility when rotating between mounting rod and bent axle is regulated with this, the best preferably can enable bent axle flexible rotating under the drive of rotary electric machine, and sand paper is conflicted and turned footpath outer wall thus being ground by button of simultaneously conflicting all the time。
This utility model is further arranged to: the bottom of described gripper cylinder is hinged with mounting rod。
By adopting technique scheme, mounting rod is when dismounting, it is simple to mounting rod is smashed from clamping in switching process and spun off。
This utility model is further arranged to: described workbench is provided with gag lever post relative to the opposite side of gripper cylinder。
By adopting technique scheme, owing to mounting rod has certain length, therefore when operator stands in workbench side clamping, it is provided with gag lever post it can be avoided that mounting rod rotates too big around hinged place, thus causing operator's inconvenience to be buckled well by mounting rod, after limited location bar, mounting rod is against gag lever post, and convenient station workbench fixedly mounts bar relative to the operator of gripper cylinder side。
This utility model is further arranged to: rotating disk and mounting rod are provided with many sets along the length direction of bent axle。
By adopting technique scheme, it is provided with many this grinding mechanisms of set, in time processing process, multiple footpaths of turning of bent axle can be carried out simultaneous grinding, be conducive to shortening the milling time of whole bent axle, improve working (machining) efficiency;Configuration part is simple structure simultaneously, without arranging motor equal energy source consumer on grinding mechanism, greatly reduces use cost, it is simple to promote the use of。
Accompanying drawing explanation
Fig. 1 is the stereochemical structure schematic views of crankshaft grinder structure;
Fig. 2 is the opposite side stereochemical structure schematic views of crankshaft grinder structure;
Fig. 3 is the stereochemical structure schematic views of grinding mechanism。
Accompanying drawing labelling: 1, workbench;2, rotating disk;3, mounting rod;31, conflict button;32, cushion;4, clamping device;41, gripper cylinder;411, clamping button;5, driving device;51, axle is installed;52, machine is driven;53, spacing ring;6, gag lever post。
Detailed description of the invention
Below in conjunction with accompanying drawing, a preferred embodiment of the present utility model is described in detail。Wherein identical parts are presented with like reference characters。It should be noted that, the word "front", "rear" of use is described below, direction that "left", "right", "up" and "down" refer in accompanying drawing, word " bottom surface " and " end face ", " interior " and " outward " refer respectively to the direction towards or away from particular elements geometric center。
Shown in reference Fig. 3, a kind of crankshaft grinder structure, including rotating disk 2 and two mounting rods 3, it is erected at bearing block by the two ends after installing axle 51 traverse rotating disk 2 and is installed on workbench 1, it is achieved rotating disk 2 is rotationally connected with on workbench 1;The end of two mounting rods 3 is hinged setting, two mounting rods 3 are provided with the conflict button 31 of circular arc relatively, two buttons 31 of conflicting can be buckled into complete circle at mounting rod 3 in the process that hinged place rotates, one of them mounting rod 3 is provided with the clamping device 4 for gripping another mounting rod 3 relative to the other end of hinged place, end, and one of them mounting rod 3 is eccentric with rotating disk 2 hinged。
By said structure, shown in reference Fig. 1, in use, first pass through clamping device by crankshaft installed to workbench 1, it specifically the structure shown in 1 can show themselves in that employing scroll chuck clamps bent axle one end with reference to the accompanying drawings, and thimble withstands the other end of bent axle, then starts lathe;But before starting lathe, need first in conflict button 31, to be fitted with sand paper, then button 31 of conflicting is fastened on and to be processed turns surface, footpath, enable sand paper to conflict and turn footpath outer surface, treat that bent axle is in rotation, and bent axle mounting rod 3 Eccentric-hinge in rotation process is connected on rotating disk 2, and (it should be noted that, rotating disk 2 is rotationally connected with on workbench 1 herein, and scroll chuck and thimble are coaxially disposed, arrange with rotating disk 2 axis parallel) simultaneously;Even if therefore the footpath of turning of bent axle is eccentric rotary, also conflict button 31 can be made by mounting rod 3 to be fastened on all the time in rotating disk 2 rotation process and turn footpath outer wall, thus realizing the grinding of bent axle。The simple in construction of this crankshaft grinder structure, ease of assembly, maintenance and use, it is thus advantageous to reduce equipment cost, is conducive to being widely popularized use;And sand paper conflict is being turned on the outer wall of footpath by button 31 of conflicting by process of lapping, the process of turning crankshaft is being conducive to improving the uniformity coefficient that sand paper contacts with crankshaft surface simultaneously, is thus advantageous to improve grinding effect。
With reference to shown in Fig. 1, crankshaft grinder structure also includes the driving device 5 for driving rotating disk 2 to move axially。When the width turning footpath is bigger, and conflict button 31 width less time, require over driving device 5 and move axially rotating disk 2, the mounting rod 3 hinged with it is made to drive button 31 of conflicting turning slip at wall outside footpath, to increase conflict button 31 in the range of work turning on footpath, be conducive to expanding the scope of application of milling apparatus。
With reference to shown in Fig. 2, driving device 5 includes installs axle 51 and driving machine 52 that drive installation axle 51 moves axially, and rotating disk 2 is rotationally connected with on installation axle 51, installs axle 51 and is provided with the spacing ring 53 that restriction rotating disk 2 moves axially。Axle 51 is installed and can be installed on workbench 1 by bearing block after rotating disk 2, linear bearing it is equipped with in bearing block, convenient axle 51 of installing is along axis direction sliding, although rotating disk 2 can rotate installing realization on axle 51, but rotating disk 2 is by being provided with spacing ring 53 at its two ends, spacing ring 53 can be threadedly attached on installation axle 51, in case spline dish 2 produces to move axially on installation axle 51, avoid driving machine 52 can not arrive rotating disk 2 when pushing and installing axle 51 to move, be thus advantageous to improve the stability of transmission。
With reference to, shown in Fig. 3, being fixed with cushion 32 in button 31 of conflicting。Cushion 32 conflict button 31 fastening after also ringwise, the internal diameter of cushion 32 is not more than the external diameter turning footpath, greatly reduce the dimensional fits precision of cushion 32, be simultaneously also beneficial to improve sand paper and contact at the uniformity coefficient turning footpath outer wall, effectively raise grinding effect。
With reference to shown in Fig. 3, rotating disk 2 is provided with two, and one of them mounting rod 3 is articulated with between two rotating disks 2。Being rotationally connected with on workbench 1 by rotating disk 2, and the orientation of rotating disk 2 is the length direction of bent axle, rotating disk 2 can install rotation on axle 51, and mounting rod 3 is articulated with between two rotating disks 2;This structure increases rotating disk 2 and the contact area installing axle 51, enhance stability when rotating disk 2 circumferentially rotates, will not produce to swing, be conducive to improving stability when mounting rod 3 swings after being driven along with crank rotation。
With reference to shown in Fig. 3, clamping device 4 includes gripper cylinder 41, and gripper cylinder 41 is connected on the mounting rod 3 hinged with rotating disk 2, and the piston rod of gripper cylinder 41 is provided with the clamping button 411 clasping another mounting rod 3。The mounting rod 3 hinged with rotating disk 2 is connected with gripper cylinder 41 with the other end of another mounting rod 3 hinged place relative to it, when fastening conflict button 31, connected fixing for two mounting rods 3 by gripper cylinder 41, make conflict button 31 can be fastened on all the time in crank rotation process and turn footpath outer wall, which passes through connection or the fractionation of pneumatic control mounting rod 3, being conducive to improving automaticity, reaching conveniently to dismount, thus being effectively improved the dismounting efficiency of bent axle。
With reference to shown in Fig. 3, clamping button 411 is the nut being connected with piston rod thread。Regulating nut position on the piston rod, clamping degree when clamping with this scalable mounting rod 3, it is conveniently used for regulating when conflicting button 31 fastening and is buckled in the chucking power turned on the outer wall of footpath, degree of flexibility when rotating between mounting rod 3 and bent axle is regulated with this, best preferably can enabling bent axle flexible rotating under the drive of rotary electric machine, sand paper is conflicted and is being turned footpath outer wall thus being ground by simultaneously conflict button 31 all the time。
With reference to shown in Fig. 3, the bottom of gripper cylinder 41 is hinged with mounting rod 3。Mounting rod 3 is when dismounting, it is simple to mounting rod 3 spins off in switching process from clamping button 411。
With reference to shown in Fig. 2, workbench 1 is provided with gag lever post 6 relative to the opposite side of gripper cylinder 41。Owing to mounting rod 3 has certain length, therefore when operator stands in workbench 1 side clamping, it is provided with gag lever post 6 it can be avoided that mounting rod 3 rotates too big around hinged place, thus causing operator's inconvenience to be buckled well by mounting rod 3, after limited location bar 6, mounting rod 3 is against gag lever post 6, and convenient station workbench 1 fixedly mounts bar 3 relative to the operator of gripper cylinder 41 side。
With reference to shown in Fig. 2, rotating disk 2 and mounting rod 3 are provided with many sets along the length direction of bent axle。It is provided with many this grinding mechanisms of set, in time processing process, multiple footpaths of turning of bent axle can be carried out simultaneous grinding, be conducive to shortening the milling time of whole bent axle, improve working (machining) efficiency;Configuration part is simple structure simultaneously, without arranging motor equal energy source consumer on grinding mechanism, greatly reduces use cost, it is simple to promote the use of。
Below being only preferred implementation of the present utility model, protection domain of the present utility model is not limited merely to above-described embodiment, and all technical schemes belonged under this utility model thinking belong to protection domain of the present utility model。It should be pointed out that, for those skilled in the art, without departing from the some improvements and modifications under this utility model principle premise, these improvements and modifications also should be regarded as protection domain of the present utility model。

Claims (10)

1. a crankshaft grinder structure, it is characterized in that: the rotating disk (2) including being arranged on workbench (1) and two mounting rods (3), described rotating disk (2) is rotationally connected with on workbench (1), the end of two mounting rods (3) is hinged setting, two mounting rods (3) are provided with the conflict button (31) of circular arc relatively, two buttons (31) of conflicting can be buckled into complete circle at mounting rod (3) in the process that hinged place rotates, one of them mounting rod (3) is provided with the clamping device (4) for gripping another mounting rod (3) relative to the other end of hinged place, end, one of them mounting rod (3) is eccentric with rotating disk (2) hinged。
2. crankshaft grinder structure according to claim 1, is characterized in that: crankshaft grinder structure also includes the driving device (5) for driving rotating disk (2) to move axially。
3. crankshaft grinder structure according to claim 2, it is characterized in that: described driving device (5) includes installs axle (51) and the driving machine (52) that moves axially of drive installation axle (51), described rotating disk (2) is rotationally connected with in installation axle (51), and described installation axle (51) is provided with the spacing ring (53) that restriction rotating disk (2) moves axially。
4. crankshaft grinder structure according to claim 1, is characterized in that: be fixed with cushion (32) in described button (31) of conflicting。
5. the crankshaft grinder structure according to Claims 2 or 3, is characterized in that: described rotating disk (2) is provided with two, and one of them mounting rod (3) is articulated with between two rotating disks (2)。
6. crankshaft grinder structure according to claim 1, it is characterized in that: described clamping device (4) includes gripper cylinder (41), described gripper cylinder (41) is connected on the mounting rod (3) hinged with rotating disk (2), and the piston rod of described gripper cylinder (41) is provided with the clamping button (411) clasping another mounting rod (3)。
7. crankshaft grinder structure according to claim 6, is characterized in that: described clamping button (411) is the nut being connected with piston rod thread。
8. the crankshaft grinder structure according to claim 6 or 7, is characterized in that: the bottom of described gripper cylinder (41) is hinged with mounting rod (3)。
9. crankshaft grinder structure according to claim 6, is characterized in that: described workbench (1) is provided with gag lever post (6) relative to the opposite side of gripper cylinder (41)。
10. crankshaft grinder structure according to claim 1, is characterized in that: rotating disk (2) and mounting rod (3) are provided with many sets along the length direction of bent axle。
CN201521003207.0U 2015-12-07 2015-12-07 Bent axle grinds mechanism Expired - Fee Related CN205325351U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521003207.0U CN205325351U (en) 2015-12-07 2015-12-07 Bent axle grinds mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521003207.0U CN205325351U (en) 2015-12-07 2015-12-07 Bent axle grinds mechanism

Publications (1)

Publication Number Publication Date
CN205325351U true CN205325351U (en) 2016-06-22

Family

ID=56211325

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521003207.0U Expired - Fee Related CN205325351U (en) 2015-12-07 2015-12-07 Bent axle grinds mechanism

Country Status (1)

Country Link
CN (1) CN205325351U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111571334A (en) * 2020-05-09 2020-08-25 黄淮学院 Intelligent automatic grinding device of bent axle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111571334A (en) * 2020-05-09 2020-08-25 黄淮学院 Intelligent automatic grinding device of bent axle
CN111571334B (en) * 2020-05-09 2021-06-04 黄淮学院 Intelligent automatic grinding device of bent axle

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160622

Termination date: 20171207

CF01 Termination of patent right due to non-payment of annual fee