CN205324384U - For supporting income machine raw materials preceding stage processing apparatus of shape continuous extrusion machine - Google Patents
For supporting income machine raw materials preceding stage processing apparatus of shape continuous extrusion machine Download PDFInfo
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- CN205324384U CN205324384U CN201520728193.2U CN201520728193U CN205324384U CN 205324384 U CN205324384 U CN 205324384U CN 201520728193 U CN201520728193 U CN 201520728193U CN 205324384 U CN205324384 U CN 205324384U
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Abstract
The utility model provides an use one set of surface cleaning die set to go into quick -witted raw materials copper, aluminium and alloy blank pole to shape continuous extrusion machine and carry out online integer and surface treatment. Shape continuous extrusion machine system power's traction force effect down, copper, aluminium and the alloy blank pole of disc storage get into the guide die utensil through the blowing and carry out clamping orient, then get into the aligning mould and align the integer, snap gage circle mould carries out the precision and advises the rounding type afterwards, has formed copper, aluminium and the alloy material pole of satisfied regulation straightness accuracy and the requirement of compasses degree. Expect the pole to carry out in succession accurate scraping through scraping the mould to copper, aluminium and alloy blank pole surface again after the chip breaking preliminary treatment is carried out on the surface through the chip breaking mould. Copper, aluminium and alloy pole material uniformity after the scraping can reach 0.01mm, and depth extension 0.01mm~1mm is scraped to the circumference. Copper, aluminium and alloy pole after accurate the scraping be that copper, aluminium and alloy wire, strip, tubular product, section bar and profile shapes are prepared as the quick -witted raw materials of income of the high accuracy shape system of pushing in succession to the clean raw materials pole of nos greasy dirt, no foreign matter, no oxide layer.
Description
Technical field:
The present invention relates to a kind of enter machine raw material prime supporting for shape continuous extruder and process device, be specifically related to one group integrate automatic guide, aligning, rule circle, chip breaking and scraping function be applicable to shape continuous extruder production and application enter machine material processing device。
Background technology:
The invention of continuous rehabilitation extruding (ContinuousConformExtrusion) technology and shape continuous extruder and application are great changes to tradition nonferrous materials particularly copper, aluminum production technology, it is characterized in eliminating heating and annealing operation, reduce energy resource consumption, decrease spillage of material, simplify technological process, there is utilization rate of raw materials height, non-pollutant discharge, the problem such as length limited also solving traditional copper, the discontinuity of aluminium extrusion technique and goods。Use shape continuous extruder precision when preparing the Related products such as copper, aluminum and alloy wire, band, tubing, section bar and profile shapes, these particularly need precision control the requirement of initial copper, the import volume of aluminum feedstock bar and surface cleaning when the section bar of continuously extruded preparation carries out deep processing as the raw material of continuous process system。
Copper, aluminum have chemical activity, and its cleaning surface at room temperature easily reacts with the oxygen in air generation oxide skin(coating), thus needs the surface contamination problem of solution copper, aluminum bar in continuous flow procedure。In prior art, it usually needs first copper, aluminium rod surface Shape correction are reached certain linearity and compasses degree, then impose chemical method, polishing method realization cleaning surface。Chemical method is by removing metallic copper, aluminum surface blot and oxide with acid and alkali reaction, then repeatedly rinses and removes acid solution, alkali liquor dry blank bar。Its shortcoming is the problem of environmental pollution that copper aluminum surface and the air contact after long flow path and cleaning is easily formed secondary oxidation and discarded acid & alkali liquid causes；Polishing method is to use abrasive brush that aluminum bar is back and forth polished, and removes surface blot and oxide。Its shortcoming is the secondary oxidation that the frictional heat that polishing produces can cause copper, aluminum surface layer。
Defect existing for existing copper, aluminium rod surface clean technologies is: 1, complex production process, production efficiency is low；2, acid, the environmental pollution that causes of alkali liquor and increase pollution treatment cost；3, polishing causes fine metal copper, aluminum dust granule to fill the air in atmosphere, and the excessive danger having generation heavy explosion of density causes potential safety hazard；4, the professional sufferer that the chemical liquids in production environment is volatilized and in air, the metallic dust of suspension can cause producers；5, the linkage of production process front stage cannot be realized and form continuous production system；Prepared by the continuous product that 6, cannot realize under industrial automatic control。
Summary of the invention:
This utility model order relate to one group integrate self-steering, aligning, rule circle, chip breaking and scraping function be applicable to that shape continuous extruder uses enter machine raw material surface cleaning device, it is adaptable to when shape continuous extrusion production system prepares copper, aluminum and alloy wire, band, tubing, section bar and profile shapes continuously to prime blank copper, aluminum and rod of metal alloy import volume thereof be precisely controlled and the cleaning on surface is disposed。
Copper, aluminum and rod of metal alloy surface contamination problem thereof is processed in order to thoroughly solve existing rehabilitation extruding production system, this utility model provides the technical scheme of a set of shaving molds device, and this shaving molds device is made up of guide die, straightening die set, rule circle mould, chip breaking mould and shaving molds。Concrete scheme is plate-like storing or first the copper of accumulator storing, aluminum and alloy blank bar thereof are carried out guide-localization by the entrance guide die of this shaving molds device after blowing, aligning integer is carried out subsequently into straightening die set, enter back into rule circle mould and carry out rule rounding type, formed and there is regulation linearity and the copper of compasses degree, aluminum blank bar。Through chip breaking mould, copper, aluminum and alloy blank bar surface thereof are carried out chip breaking pretreatment, then through shaving molds, the blank bar through chip breaking pretreatment is carried out accurate scraping, form the surface with fresh light and meet follow-up continuously extruded operation and continuous production system to material high consistency and the copper of uniformity requirement, aluminum and alloy raw material pole stock。
Detailed technical scheme is: use one set of die device that the copper of plate-like storing, aluminum and alloy blank bar thereof are implemented surface accurate scraping continuously。Technological process is plate-like storing or first the copper of accumulator storing, aluminum and alloy blank thereof are carried out guide-localization by entrance guide die after discharge mechanism blowing, aligning integer is carried out subsequently into a series of straightening die sets being interspersed along direct of travel, enter back into and carry out rule rounding type along a series of symmetrical rule circle mould of direct of travel, formed and there is regulation linearity and the copper of compasses degree, aluminum blank bar。Through pre-chip breaking mould after blank bar surface carries out chip breaking pretreatment, implement accurate scraping then through shaving molds。The effect of chip breaking pretreatment be prevent shaving molds be formed when carrying out scraping certain length scrape continuously crumble in mold system disorderly extend, curling, pile up formed production system blocking point, cause production accident。After above-mentioned chip breaking pretreatment, copper, aluminum and alloy blank bar thereof automatically form after shaving molds precision scraping broken little to be scraped crumble and is falling under gravity into catcher, it is to avoid scrapes crumble produced by accurate scraping continuously and piles up and the blocking that causes system。Through the above-mentioned on-line continuous from chip breaking shaving molds system process can obtain surface without greasy dirt, non-oxidation layer, light clean and quality conformance and the good copper of material homogeneity, aluminum and rod of metal alloy thereof as the raw material of high-precision metal section bar continuous extrusion system。
In continuous process system, described mould device for scraping be by rear class shape continuous extruder or before it arrange traction apparatus provide traction power, copper, aluminum and alloy blank bar thereof are located, align, rule meet accurate linearity required by scraping and compasses degree after justifying die treatment, it is achieved that copper, aluminum and alloy blank bar surface integer this purpose thereof。Then through chip breaking mould, copper, aluminum and alloy blank bar surface thereof are carried out chip breaking pretreatment, by shaving molds, copper, aluminum and alloy blank bar surface thereof are carried out continuous precision scraping, achieve copper, aluminum and alloy blank bar surface cleaning thereof to process, reach quality conformance and the good this purpose of material homogeneity。
Compared to the technical scheme of existing chemical method, polishing method, the utility model has the advantages that: shaving molds is circular knife edge, is formed and specifically meet to angle between the edge of a knife and copper, aluminum and rod of metal alloy thereof。Copper, aluminum and alloy blank bar thereof are removed by accurate scraping through shaving molds rear surface pollution layer, and circumference scrape depth can reach the scope of 0.01mm-1mm, and the bar material concordance after scraping can reach ± 0.01mm。Automatically form broken small powder bits under the rifle effect of the certain depth delineation that the shaving molds edge of a knife and bar material surface layer are formed through prime chip breaking pretreatment, can avoid producing material bits continuously and pile up the system jams in turn resulted in or the accurate scraping of shaving molds is impacted。Copper after shaving molds precision scraping, aluminum and rod of metal alloy material thereof subsequently enter high accuracy rehabilitation extrusion system continuously。
Accompanying drawing illustrates:
Below in conjunction with drawings and Examples, this utility model is further described:
Fig. 1 is this utility model material processing device schematic diagram, including: 1, blank bar 11 imports jig unit (12)；2, aligning shaping mold unit (13)；3, rule rounding mould unit (14)；4, interfix die unit (15)；5, chip breaking pretreatment die unit (16)；6, surface accurate shaving molds unit (17)；7, jig unit (18) is derived；8, copper after surface finish scraping, aluminum and alloy continuous lever material thereof enter shape continuous extrusion system (19)。
Fig. 2 is production procedure of the present utility model and step schematic diagram, the steps include: 1, discharge mechanism releases the continuous blank (111) of copper, aluminum and alloy thereof；2, importing location (112) of the continuous blank of copper, aluminum and alloy thereof；3, the aligning integer (113) of the continuous blank of copper, aluminum and alloy thereof；3, rule rounding type (114) of the continuous blank of copper, aluminum and alloy thereof；4, copper, aluminum and alloy blank bar guide-localization (115) thereof；5, chip breaking pretreatment (116)；6, copper, aluminum and alloy blank bar surface thereof are carried out accurate scraping (117)；7, derivation location (118) of cleaning copper, aluminum and rod of metal alloy thereof；8, copper after surface finish scraping, aluminum and alloy continuous lever material thereof enter shape continuous extrusion system (119)。
Detailed description of the invention:
Below in conjunction with drawings and Examples, such scheme is described further。
Embodiment: a kind of for shape continuous extruder supporting enter machine material processing device, this device employs series guider and series function mould realizes cleaning copper, aluminum and alloy blank bar surface thereof, and copper after accurate scraping, aluminum and rod of metal alloy material thereof are suitable as the raw material of continuous rehabilitation extruding production system。It is specifically related to the copper of plate-like storing, aluminum and alloy blank bar thereof and experiences the following step successively after discharge mechanism blowing (111): 1, import guide die and carry out importing location (112)；2, straightening die set carries out aligning integer (113)；3, rule circle mould carries out rule rounding type (114)；4, middle guide die carries out guide-localization (115)；5, chip breaking mould carries out chip breaking pretreatment (116)；6, copper, aluminum and alloy blank bar surface thereof are carried out accurate scraping (117) by shaving molds；7, export orientation mould carries out deriving location (118)；8, there is finishing shape and the cleaning copper on surface, aluminum and alloy raw material bar thereof and enter machine raw material for shape continuous extrusion system online。
In this utility model, the copper of plate-like storing, aluminum and alloy blank bar thereof, after discharge mechanism blowing, carry out importing location through guide die, become copper, aluminum finishing blank bar carry out high precision aligning integer and rule rounding type then through shaping mold after。Chip breaking mould carries out chip breaking pretreatment with regard to copper, aluminum and alloy finishing blank bar thereof, after copper, aluminum finishing blank bar surface are carried out continuous precision scraping by shaving molds。The shaving molds edge of a knife automatically forming broken little crumble with bar material surface layer under the rifle notch action of prime chip breaking pretreatment, it is to avoid the blocking caused because continuous crumble piles up, it is ensured that the long-time smooth and easy operation of on-line continuous extruding system。Copper, aluminum and alloy blank bar thereof are removed by accurate scraping through shaving molds rear surface pollution layer, and the bar material concordance after scraping can reach ± 0.01mm, and circumference scrape depth can reach 0.01mm～1mm。Through the online treatment of shaving molds can obtain surface without greasy dirt, non-oxidation layer, light is clean, concordance is good and quality tolerance is that the copper of thousand classifications, aluminum and alloy raw material bar thereof enter machine raw material for shape continuous extruder online。
Examples detailed above, only for technology design and the feature of the present invention are described, its object is to the personage knowing this know-why can be fully understood by present invention and implement according to this, it is impossible to limit the scope of the invention with this。The implementation condition adopted in embodiment can do further adjustment according to concrete test or the working condition produced, and not marked implementation condition is generally the condition in normal experiment。Claim of the present invention and of the present invention can be used for other purposes many, and therefore, the present invention is not limited to described field and purposes by suitable in other field and purposes。All equivalent transformation, decoration or modifications made according to spirit of the invention, all should be encompassed within protection scope of the present invention。
Claims (6)
1. processing a device for the machine raw material prime that enters that shape continuous extruder is supporting, it is characterized in that including a set of shaving molds device, this device is made up of guide die, straightening die set, rule circle mould, chip breaking mould and shaving molds。
2. a kind of enter machine raw material prime supporting for shape continuous extruder according to claim 1 processes device, it is characterized in that including guide die, and guide die is to enter shaving molds device for copper, aluminum and alloy blank bar thereof to do guide-localization。
3. a kind of enter machine raw material prime supporting for shape continuous extruder according to claim 1 processes device, it is characterized in that including straightening die set, straightening die set is made up of a series of moulds being interspersed along direct of travel, for copper, aluminum and alloy blank thereof carry out aligning integer。
4. a kind of enter machine raw material prime supporting for shape continuous extruder according to claim 1 processes device, it is characterized in that including rule circle mould, rule circle mould is made up of a series of symmetrical mould along direct of travel, for copper, aluminum and alloy blank thereof carry out rule rounding type。
5. a kind of enter machine raw material prime supporting for shape continuous extruder according to claim 1 processes device, it is characterized in that including chip breaking mould, for copper, aluminum and alloy blank bar surface thereof are carried out chip breaking pretreatment。
6. a kind of enter machine raw material prime supporting for shape continuous extruder according to claim 1 processes device, it is characterized in that including shaving molds, for copper, aluminum and alloy blank bar surface thereof are carried out continuous precision scraping。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520728193.2U CN205324384U (en) | 2015-09-15 | 2015-09-15 | For supporting income machine raw materials preceding stage processing apparatus of shape continuous extrusion machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520728193.2U CN205324384U (en) | 2015-09-15 | 2015-09-15 | For supporting income machine raw materials preceding stage processing apparatus of shape continuous extrusion machine |
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| CN205324384U true CN205324384U (en) | 2016-06-22 |
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| CN201520728193.2U Active CN205324384U (en) | 2015-09-15 | 2015-09-15 | For supporting income machine raw materials preceding stage processing apparatus of shape continuous extrusion machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106739124A (en) * | 2016-12-09 | 2017-05-31 | 西安麦特沃金液控技术有限公司 | Crystallite copper ball Full-automatic hydraulic forming machine |
| CN107234144A (en) * | 2017-07-25 | 2017-10-10 | 艾洛益(杭州)材料科技有限公司 | Copper aluminium round bar peeling surface system |
-
2015
- 2015-09-15 CN CN201520728193.2U patent/CN205324384U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106739124A (en) * | 2016-12-09 | 2017-05-31 | 西安麦特沃金液控技术有限公司 | Crystallite copper ball Full-automatic hydraulic forming machine |
| CN106739124B (en) * | 2016-12-09 | 2019-02-15 | 西安麦特沃金液控技术有限公司 | Crystallite copper ball Full-automatic hydraulic forming machine |
| CN107234144A (en) * | 2017-07-25 | 2017-10-10 | 艾洛益(杭州)材料科技有限公司 | Copper aluminium round bar peeling surface system |
| CN107234144B (en) * | 2017-07-25 | 2024-02-06 | 艾洛益(杭州)材料科技有限公司 | Copper aluminum and alloy round bar surface peeling system thereof |
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