CN205318946U - A mucilage binding line for suspension type glass insulator or suspension porcelain insulator - Google Patents
A mucilage binding line for suspension type glass insulator or suspension porcelain insulator Download PDFInfo
- Publication number
- CN205318946U CN205318946U CN201620021405.8U CN201620021405U CN205318946U CN 205318946 U CN205318946 U CN 205318946U CN 201620021405 U CN201620021405 U CN 201620021405U CN 205318946 U CN205318946 U CN 205318946U
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- China
- Prior art keywords
- mucilage binding
- product
- insulator
- cementing machine
- binding line
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Abstract
The utility model discloses a mucilage binding line for suspension type glass insulator or suspension porcelain insulator, curing means including cementing machine and cementing machine one side, be equipped with the mucilage binding station that carries out the mucilage binding operation on the cementing machine, still be equipped with the washing station that carries out the cleaning on the cementing machine, be equipped with two supports on the cementing machine, the center of the center of these two supports and the center of washing station, mucilage binding station all is located the circumference of same circle, and the central equipartition of these two supports is on this yuan circumference, and these two supports can be rotatory around this yuan the centre of a circle, one side of washing station is equipped with high -pressure water jet equipment. The utility model discloses simple structure, convenient operation, labour saving and time saving, it is big to load density, and product quality is good, and low in production cost has high efficiency, high -quality, green, energy -conserving characteristics.
Description
Technical field
This utility model belongs to technical field of mechanical equipment, particularly to a kind of mucilage binding line for glass cap and pin insulator or suspended porcelain insulator.
Background technology
The mucilage binding of glass cap and pin insulator or suspended porcelain insulator is significant to the electromechanical properties of product, long-term ageing property.
Glass cap and pin insulator or suspended porcelain insulator are carried out mucilage binding need to use mucilage binding line, existing mucilage binding line includes cementing machine and curing means, wherein cementing machine is used for utilizing cement glue that product is carried out mucilage binding, and curing means is for the product after placing mucilage binding and it is carried out maintenance. Existing mucilage binding line has the disadvantages that
First, cementing machine is only provided with a mucilage binding station, without washing station, after workman's mucilage binding product, needing the cement glue that artificial brush or rag cleaning products cap mouth flow out, whole process wastes time and energy, and is likely due to clean by hand thoroughly do not cause product appearance poor, mucilage binding speed is slow, inefficiency.
Second, the product after utilizing handcart to place mucilage binding in curing means, therefore loading density is little, floor space is big.
3rd, curing means utilize steam or warm water product is carried out maintenance, the cycle is long, energy consumption is big, and cost is high, and upset cement glue internal structure growth naturally, the long-term ageing property of cement glue is had adverse effect, affects the quality of product.
Disadvantages mentioned above due to existing mucilage binding line, the mucilage binding process causing glass cap and pin insulator or suspended porcelain insulator wastes time and energy, efficiency is very low, costly, product quality is low, therefore, develop a kind of efficient, high-quality, green, energy-conservation mucilage binding line, glass cap and pin insulator or suspended porcelain insulator manufacturing enterprise is significant.
Utility model content
Be currently used for the mucilage binding line of glass cap and pin insulator or suspended porcelain insulator due to without washing station, utilize handcart to place mucilage binding after product, utilize steam or warm water that product is carried out maintenance, the mucilage binding process causing glass cap and pin insulator or suspended porcelain insulator wastes time and energy, efficiency is very low, costly, product quality is low. The purpose of this utility model is in that, for above-mentioned the deficiencies in the prior art, it is provided that a kind of mucilage binding line for glass cap and pin insulator or suspended porcelain insulator improved.
For solving above-mentioned technical problem, this utility model be the technical scheme is that
A kind of mucilage binding line for glass cap and pin insulator or suspended porcelain insulator, curing means including cementing machine and cementing machine side, described cementing machine is provided with the mucilage binding station carrying out mucilage binding operation, described cementing machine is additionally provided with the washing station being carried out work, described cementing machine is provided with two bearings, the center at the center of these two bearings and the center of washing station, mucilage binding station is all located on the circumference of same circle, the center of these two bearings is distributed on the circumference of this circle, and these two bearings can rotate around the center of circle of this circle;The side of described washing station is provided with high-pressure sprayer.
By said structure, owing to adding washing station, and two bearings rotated around the center of circle according to the cycle set, then two bearings are alternately located in mucilage binding station and washing station. That is, when one of them bearing is positioned at mucilage binding station, by operator the product on this bearing carried out mucilage binding operate time, another bearing is positioned at washing station, high-pressure sprayer the product that on this bearing, mucilage binding is good is carried out operation. Thus mucilage binding operation and cleaning operation can carry out simultaneously, omnidistance without waiting for, be greatly improved mucilage binding speed.
Further, described curing means includes several and places unit for the product of product after placing mucilage binding, and drives product to place the chain circulation conveyer belt of unit circle operating, and the original position of described chain circulation conveyer belt is connected mutually with washing station.
The original position of chain circulation conveyer belt is near washing station, after the product after mucilage binding cleans, it is possible to the product being placed directly in chain circulation conveyer belt original position is placed in unit, chain circulation conveyer belt drive cycle operation. Chain circulation conveyer belt floor space is little, and loading density is big, operates steadily.
Further, from the original position 50m～100m place of distance chain circulation conveyer belt, several auto spraying humidifiers are set along direction of transfer.
This utility model takes into account the performance of cement glue itself when design, by measuring, calculating, original position 50m～100m the place of distance chain circulation conveyer belt starts, along direction of transfer, several auto spraying humidifiers (the cement glue hardening good owing to wait firm mucilage binding, so 50m～100m place that original position starts can not humidify) are set. The auto spraying humidifier measurement result according to humidity sensor, auto spraying humidifies, can ensure that the relative air humidity of the chain circulation conveyer belt periphery after original position 50m～100m place starts is more than 95%, meet the humidity environment required for cement glue aquation on product, the long-term ageing property of cement glue will not be had a negative impact, it is ensured that the quality of product simultaneously.
As a kind of optimal way, described high-pressure sprayer includes high-pressure feed water equipment, high pressure water jet pipe, timer and the touching starting switch that can contact with bearing, described high-pressure feed water equipment is connected with high pressure water jet pipe, high pressure water jet pipe is around the relative semicircular bodies of two openings of washing station, the outfan of touching starting switch is connected with high-pressure feed water equipment, and the control end of touching starting switch is connected with timer.
By said structure, when certain bearing goes to washing station, then contact with touching starting switch, thus starting high-pressure feed water equipment, intervalometer starts timing simultaneously, and high-pressure feed water equipment sprays High-Pressure Water by high pressure water jet pipe, and the product after mucilage binding is carried out. Intervalometer is for controlling the closing time of touching starting switch, and then controls scavenging period.
Further, described high-pressure sprayer also includes Manual high-pressure water-spraying rifle.
If there being portion of residual cement glue automatically not cleaned up, then being aided with the cleaning of Manual high-pressure water-spraying rifle, cleaning up thoroughly, it is ensured that the quality of product.
As a kind of optimal way, described product is placed unit and is included vertical connecting rod, and described connecting rod is from top to bottom sequentially provided with some layers of product placed layer.
Multi-layered product placed layer can increase the loading density of curing means.
As a kind of optimal way, described product placed layer includes some support bars, described support bar is provided with several annulus for placing single product, one end of described every support bar all with connecting rod vertical connection and intersect at same place, the angle between adjacent supports bar is equal between two.
By said structure, the loading density of curing means is big.
Further, the interlude of described chain circulation conveyer belt and the product placement unit of corresponding position and auto spraying humidifier heat-insulation layer wrap up.
In order to ensure the temperature environment required for cement glue aquation, except putting product and one section that takes down product, the interlude of chain circulation conveyer belt and the product of corresponding position place unit and auto spraying humidifier all wraps up with heat-insulation layer, it is ensured that internal temperature is not less than 20 DEG C.
Compared with prior art, this utility model simple in construction, easy to operate, time saving and energy saving, loading density is big, and good product quality, production cost is low, has efficient, high-quality, green, energy-conservation feature.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model one embodiment,
Fig. 2 is the structural representation that in Fig. 1, product places unit.
Wherein, 1 is cementing machine, and 2 is mucilage binding station, and 3 is washing station, 4 is bearing, and 5 is high-pressure sprayer, and 51 is high-pressure feed water equipment, 52 is high pressure water jet pipe, and 53 is timer, and 54 is touching starting switch, 55 is Manual high-pressure water-spraying rifle, and 6 place unit for product, and 61 is connecting rod, 62 is product placed layer, and 621 is support bar, and 622 is annulus, 7 is chain circulation conveyer belt, and 8 is heat-insulation layer, and 9 is auto spraying humidifier.
Detailed description of the invention
As shown in Figure 1, an embodiment of the present utility model includes cementing machine 1 and the curing means of cementing machine 1 side, described cementing machine 1 is provided with the mucilage binding station 2 carrying out mucilage binding operation, described cementing machine 1 is additionally provided with the washing station 3 being carried out work, described cementing machine 1 is provided with two bearings 4, the center of these two bearings 4 and the center at the center of washing station 3, mucilage binding station 2 are all located on the circumference of same circle, the center of these two bearings 4 is distributed on the circumference of this circle, and these two bearings 4 can rotate around the center of circle of this circle; The side of described washing station 3 is provided with high-pressure sprayer 5.
Described high-pressure sprayer 5 includes high-pressure feed water equipment 51, high pressure water jet pipe 52, timer 53 and the touching starting switch 54 that can contact with bearing 4, described high-pressure feed water equipment 51 is connected with high pressure water jet pipe 52, high pressure water jet pipe 52 is around the relative semicircular bodies of two openings of washing station 3, the outfan of touching starting switch 54 is connected with high-pressure feed water equipment 51, and the control end of touching starting switch 54 is connected with timer 53. Arranged the working time of high-pressure feed water equipment 51 by timer 53, the time of setting is 10 seconds, and after high-pressure feed water equipment 51 works 10 seconds, touching starting switch 54 disconnects automatically, thus high-pressure feed water equipment 51 stops supplying water. Described high-pressure sprayer 5 also includes Manual high-pressure water-spraying rifle 55.
Two bearings 4 rotated clockwise around the center of circle according to the cycle set, then two bearings 4 are alternately located in mucilage binding station 2 and washing station 3. That is, when one of them bearing 4 is positioned at mucilage binding station 2, by operator the product on this bearing 4 carried out mucilage binding operate time, another bearing 4 is positioned at washing station 3, high-pressure sprayer 5 product that on this bearing 4, mucilage binding is good is carried out automatic cleaning operation.By operator, product is positioned over product after cleaning to place in unit 6.
Described curing means includes several and places unit 6 for the product of product after placing mucilage binding, and drives product to place the chain circulation conveyer belt 7 of unit 6 cycle operation, and the original position of described chain circulation conveyer belt 7 is connected with washing station 3 phase. Described product is placed unit 6 and is included vertical connecting rod 61, and described connecting rod 61 is from top to bottom sequentially provided with 5 layers of product placed layer 62. Described product placed layer 62 includes 6 support bars 621, described support bar 621 is provided with 3 annulus 622 for placing single product, one end of described every support bar 621 all with connecting rod 61 vertical connection and intersect at same place, the angle between adjacent supports bar 621 is equal between two. So every layer can load 18 products, and each product places unit 6 can load 90 products. If whole chain circulation conveyer belt 7 drives 120 products to place unit 6 and operates, then can meet the mucilage binding needs of 10800 products every day. It is spaced a distance between each product placement unit, puts to facilitate, take off product.
Each placed mucilage binding after product product place unit 6 driven revolution by chain circulation conveyer belt 7, within every 24 hours, complete circulation, i.e. a product for mucilage binding yesterday, after 24h maintenance, today unloading; Today mucilage binding product, after 24h maintenance, tomorrow unload. Compare the traditional habit being positioned on handcart by product after mucilage binding, this circular route, there are the advantages such as loading density is big, floor space is little, operate steadily.
From the original position 50m～100m place of distance chain circulation conveyer belt 7, along direction of transfer, one auto spraying humidifier 9 is set every 2m. Owing to auto spraying humidifier 9 is arranged on heat-insulation layer 8 inside, therefore auto spraying humidifier 9 being represented by dashed line in FIG, and only draw first auto spraying humidifier 9, all the other auto spraying humidifiers 9 of its tailing edge chain circulation conveyer belt 7 are not shown.
The interlude of described chain circulation conveyer belt 7 and the product of corresponding position place unit 6 and auto spraying humidifier 9 heat-insulation layer 8 wraps up. In order to ensure the temperature environment required for cement glue aquation, except putting product and one section that takes down product, the interlude of chain circulation conveyer belt 7 and the product of corresponding position place unit 6 and auto spraying humidifier 9 all wraps up with heat-insulation layer 8, it is ensured that internal temperature is not less than 20 DEG C. This design, can reduce steam every year and consume energy about 400,000 yuan.
This utility model and prior art is utilized respectively glass cap and pin insulator or suspended porcelain insulator to be carried out mucilage binding, it is as shown in the table that work efficiency, product appearance pollute ratio, floor space and steam power consumption contrast, it is seen that the beneficial effect that this utility model has efficiency height, quality is good, floor space is little, energy consumption is little.
| Sequence number | Project | Unit | Before using | After using |
| 1 | Mucilage binding quantity for each person every day | Only | 500 | 900 |
| 2 | Mucilage binding outward appearance pollutes ratio | % | 30% | 1% |
| 3 | Floor space | m2 | 1200 | 800 |
| 4 | Steam consumes energy | Ton | 2700 | 0 |
Claims (8)
1. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator, curing means including cementing machine (1) and cementing machine (1) side, described cementing machine (1) is provided with the mucilage binding station (2) carrying out mucilage binding operation, it is characterized in that, described cementing machine (1) is additionally provided with the washing station (3) being carried out work, described cementing machine (1) is provided with two bearings (4), the center of these two bearings (4) and the center of washing station (3), the center of mucilage binding station (2) is all located on the circumference of same circle, the center of these two bearings (4) is distributed on the circumference of this circle, and these two bearings (4) can rotate around the center of circle of this circle,The side of described washing station (3) is provided with high-pressure sprayer (5).
2. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 1, it is characterized in that, described curing means includes several and places unit (6) for the product of product after placing mucilage binding, and driving product to place the chain circulation conveyer belt (7) of unit (6) cycle operation, the original position of described chain circulation conveyer belt (7) is connected mutually with washing station (3).
3. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 2, it is characterized in that, from the original position 50m ~ 100m place of distance chain circulation conveyer belt (7), several auto spraying humidifiers (9) are set along direction of transfer.
4. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as described in any one of claims 1 to 3, it is characterized in that, described high-pressure sprayer (5) includes high-pressure feed water equipment (51), high pressure water jet pipe (52), timer (53) and the touching starting switch (54) that can contact with bearing (4), described high-pressure feed water equipment (51) is connected with high pressure water jet pipe (52), high pressure water jet pipe (52) is around the relative semicircular bodies of two openings of washing station (3), the outfan of touching starting switch (54) is connected with high-pressure feed water equipment (51), the control end of touching starting switch (54) is connected with timer (53).
5. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 4, it is characterised in that described high-pressure sprayer (5) also includes Manual high-pressure water-spraying rifle (55).
6. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 2, it is characterized in that, described product is placed unit (6) and is included vertical connecting rod (61), and described connecting rod (61) is from top to bottom sequentially provided with some layers of product placed layer (62).
7. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 6, it is characterized in that, described product placed layer (62) includes some support bars (621), described support bar (621) is provided with several annulus (622) for placing single product, one end of described every support bar (621) all with connecting rod (61) vertical connection and intersect at same place, the angle between adjacent supports bar (621) is equal between two.
8. the mucilage binding line for glass cap and pin insulator or suspended porcelain insulator as claimed in claim 2, it is characterized in that, the interlude of described chain circulation conveyer belt (7) and the product of corresponding position place unit (6) and auto spraying humidifier (9) heat-insulation layer (8) parcel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021405.8U CN205318946U (en) | 2016-01-11 | 2016-01-11 | A mucilage binding line for suspension type glass insulator or suspension porcelain insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021405.8U CN205318946U (en) | 2016-01-11 | 2016-01-11 | A mucilage binding line for suspension type glass insulator or suspension porcelain insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205318946U true CN205318946U (en) | 2016-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620021405.8U Expired - Fee Related CN205318946U (en) | 2016-01-11 | 2016-01-11 | A mucilage binding line for suspension type glass insulator or suspension porcelain insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205318946U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108063033A (en) * | 2017-12-11 | 2018-05-22 | 萍乡市中南电瓷厂 | A kind of porcelain insulator mucilage binding curing means |
-
2016
- 2016-01-11 CN CN201620021405.8U patent/CN205318946U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108063033A (en) * | 2017-12-11 | 2018-05-22 | 萍乡市中南电瓷厂 | A kind of porcelain insulator mucilage binding curing means |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160615 Termination date: 20210111 |