CN205317455U - Car remote control key life test system - Google Patents
Car remote control key life test system Download PDFInfo
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- CN205317455U CN205317455U CN201521076184.6U CN201521076184U CN205317455U CN 205317455 U CN205317455 U CN 205317455U CN 201521076184 U CN201521076184 U CN 201521076184U CN 205317455 U CN205317455 U CN 205317455U
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Abstract
The utility model discloses a car remote control key life test system, system are equipped with base and controller, are equipped with the anchor clamps of fixed car key on the base, the anchor clamps top is equipped with the arm that is used for pressing car key button, the arm is driven by the controller, be equipped with the pressure sensor who measures the dynamics of pressing down on the arm, pressure sensors output pressure signal is to the controller, and the system still is equipped with the key signal receiver who receives the key signal, key signal receiver exports received signal to controller, controller output measuring result is to the display, the parameter input ports are connected input device of controller. The utility model provides a various problems of car key in the life -span field, if height, low temperature life test, the test of switch endurance failure, the durable test of battery and the test of normal atmospheric temperature endurance failure.
Description
Technical field
The utility model relates to trolley part detection field, relates in particular to for automobile remote-control key life test field.
Background technology
Along with day by day increasing of kinds of automobile, automobile remote-control key kind also becomes many gradually, along with product innovation out before need product innovation is carried out durability degree and performance is tested, content comprises key button and function test.
Current automobile remote-control key push-button service-life detection is point-to-point detection substantially, and it is even more that key life tests needs to change three times, and discontinuity, and pressure is uncontrollable, brings very big inconvenience to operator.
Practical novel content
Technical problem to be solved in the utility model realizes a kind of key life cycle test requirements that can meet big batch different size, and maintenance cost is low, the reliable test macro of stable testing.
In order to realize above-mentioned purpose, the technical solution adopted in the utility model is: automobile remote-control key life-span test system, system is provided with pedestal and controller, pedestal is provided with the fixture of fixed car key, the mechanical arm for pressing automobile key button it is provided with above described fixture, described mechanical arm is driven by controller, described mechanical arm is provided with the pressure transmitter measuring pressing dynamics, described pressure transmitter exports pressure signal to controller, system is also provided with the key signal receptor receiving key signal, described key signal receptor exports Received signal strength to controller, described controller exports measuring result to indicating meter, the parameters input port of controller connects input unit.
Described mechanical arm is driven by X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism, described controller outputs control signals to X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism and drives, and described mechanical arm is provided with rubber contact head that is spherical or semisphere for pressing the termination of automobile key button.
Described pedestal is positioned at thermostat container, is provided with system heat and refrigeration mechanism in described thermostat container, and temperature sensor, and described temperature sensor output temperature signal is to controller, and described controller outputs control signals to system heat and refrigeration mechanism.
It is provided with humidifier in described thermostat container, and humidity sensor, described humidity sensor exports moisture signal to controller, and described controller outputs control signals to humidifier.
Mechanical arm is provided with displacement sensor, and institute's displacement sensors output displacement signal is to controller, and system is also provided with warning unit, and described controller output alarm signal is to unit of reporting to the police.
Described pedestal four limit is fixed with the mechanical arm pressing position feeler mechanism of machines mechanical arm pressing position respectively, described mechanical arm pressing position feeler mechanism is two groups of laser transmitter group matched and laser pickoff group, described laser transmitter group is made up of multiple laser transmitter being arranged side by side, described laser pickoff group is made up of multiple laser pickoff being arranged side by side, described laser transmitter group is positioned at adjacent edge, and described mechanical arm pressing position feeler mechanism exports induction signal to controller.
The utility model is fixed on a position key, utilizes the height of displacement sensor detection key button, and sensing range is generally about 0.1mm-15mm, solves the detection of multiple different positions of button on the key. Utilize touch-screen to record key detection number of times, feedback signal number of times and stress problems simultaneously more clearly. Solve the various problems of automobile key in life-span field, such as high and low temperature life test, switch test endurance life, battery durable test and normal temperature test endurance life, operation of equipment simple and convenient and can long period left unguarded work, the maintenance cost of very big reduction equipment. Data are fallen electricity and can be preserved, and effectively ensure the record of various parameter, and the application of touch-screen increases equipment and intuitively spends, and equipment life, precision was very high, can switch with multiple key, ensures the quality of key product reliably.
Accompanying drawing explanation
Below the content that every width accompanying drawing in the utility model specification sheets is expressed is briefly described:
Fig. 1 is automobile remote-control key life-span test system block diagram.
Embodiment
Along with product innovation out before need product innovation is carried out durability degree and performance is tested. Content comprises key button and function test, three-dimensional machinery device utilizes PLC program that three axles (X, Y, Z) are carried out motion control, button on the key is carried out push-button service-life detection at different positions by displacement sensor simultaneously, (generally current value is 10% to utilize the size of electric current to carry out the size of control pressure, its pressure size is 10N), PLC gathers the analog quantity of electric current, pressure size is limited to the scope of setting. To face key of a great variety, three-axis moving controls to have unique new thinking and new intention in key life test.
Three-dimensional motion control device is used to come durability degree and the performance of testing product, relate to three-dimensional motion control method, the control of test pressure, displacement sensor automatic localization function, comprise transmission and the receiving function counting of remote-control key, so that it is guaranteed that the quality of product.
Specifically, automobile remote-control key life-span test system, system is provided with pedestal and controller, pedestal is provided with the fixture of fixed car key, fixture is for clamping automobile key, and the key key face gripped, is provided with the mechanical arm for pressing automobile key button upward above fixture, mechanical arm is driven by controller, it is possible to move up and down motor button.
Mechanical arm can operate on three degree of freedom, is driven by X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism by mechanical arm, and such system can test different keys, it is only necessary to the position coordinate of input button.Controller outputs control signals to X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism and drives, and controller is the control core of whole system, it is possible to adopt PLC.
In order to conservative control presses dynamics, mechanical arm is provided with the pressure transmitter measuring pressing dynamics, pressure transmitter exports pressure signal to controller, closed-loop control can be realized, mechanical arm is provided with rubber contact head that is spherical or semisphere for pressing the termination of automobile key button simultaneously, key can be avoided therefore to damage, affect test result. Simultaneously in order to the stroke of conservative control mechanical arm, mechanical arm being fixed with displacement sensor, displacement sensor exports and is positioned at signal to controller, forms closed-loop control, ensures that manipulator motion posture, stroke are reasonable.
System is also provided with the key signal receptor receiving key signal, and key signal receptor exports Received signal strength to controller, whether effective can detect out each button by key signal receptor, and whether the battery of automobile key has the information such as electricity. Controller exports measuring result to indicating meter, and the parameters input port of controller connects input unit.
In order to simulate different environmental working conditions, pedestal is positioned at thermostat container, thermostat container side is provided with key and puts into mouth, puts into mouth and is provided with heat insulation door, is provided with opening above thermostat container, the extension rod of mechanical arm extend in thermostat container by this opening, for clicking key button, extension rod can be connected by blanket type insulation with edge of opening, can be incubated, also not limiting extension rod motion, such as blanket type insulation can adopt Heat-insulation cloth. Such design also can avoid the temperature in thermostat container to be impacted by mechanical arm.
System heat and refrigeration mechanism it is provided with in thermostat container, and temperature sensor, temperature sensor output temperature signal is to controller, controller outputs control signals to system heat and refrigeration mechanism, forms the closed-loop control to temperature, is provided with humidifier in thermostat container, and humidity sensor, humidity sensor exports moisture signal to controller, and controller outputs control signals to humidifier, forms the closed loop controller to humidity.
Pedestal four limit is fixed with the mechanical arm pressing position feeler mechanism of machines mechanical arm pressing position respectively, mechanical arm pressing position feeler mechanism is two groups of laser transmitter group matched and laser pickoff group, laser transmitter group is made up of multiple laser transmitter being arranged side by side, laser pickoff group is made up of multiple laser pickoff being arranged side by side, laser transmitter group be positioned at adjacent edge, mechanical arm pressing position feeler mechanism exports induction signal to controller. Mechanical arm pressing position by blocking laser probe assembly position, can judge whether mechanical arm deviates, and avoids the precision problem because of mechanical arm, causes the impact on test result. Simultaneity factor is also provided with warning unit, controller output alarm signal to unit of reporting to the police, when occur deviation time, it is possible to report to the police notify staff.
Testing method based on above-mentioned automobile remote-control key life-span test system:
Step 1, input parameter by input unit,
After in step 2, thermostat container, temperature humidity reaches preset standard, mechanical arm performs to preset compression number with preset pressure according to the parameter of input;
Step 3, output detections result are to indicating meter.
Wherein step 1 input that parameter comprises must parameter and nonessential parameter;
Must parameter comprise must the number of test key button, position, testing time, pressure parameter; Nonessential parameter comprises probe temperature selection, testing humidity is selected, pressure selection; When not arranging humidity, temperature, force value, then very conventionally test, it may also be useful to normal temperature, normal pressure (preset value), do not open humidifier, during pressure adjusting, it is generally increase test intensity for needs, or suitably adjusts pressure size according to key press-key structure.
The selection of its pilot scale temperature comprises at least one probe temperature point, and the testing time of each probe temperature point, when namely setting, the pressing of set point number can be performed for each probe temperature point, each is surveyed temperature and is regulated by system heat or refrigeration mechanism, after reaching set(ting)value by temperature sensor senses to temperature, perform the compression number of corresponding probe temperature point.
When mechanical arm pressing position feeler mechanism detects mechanical arm deviation automobile key key area, then controller is by system closing, and warning unit gives the alarm.
Detected result in step 3 comprises the temperature in the thermostat container of setting and humidity, the press pressure numerical value of setting, the compression number of execution, the useful signal number of times of key signal receptor reception, for staff's record, judges the quality problems of key.
Above in conjunction with accompanying drawing, the utility model is exemplarily described; obvious the utility model specific implementation is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present utility model design carries out with technical scheme; or without improving, design of the present utility model and technical scheme directly applied to other occasion, all within protection domain of the present utility model.
Claims (6)
1. automobile remote-control key life-span test system, it is characterized in that: system is provided with pedestal and controller, pedestal is provided with the fixture of fixed car key, the mechanical arm for pressing automobile key button it is provided with above described fixture, described mechanical arm is driven by controller, described mechanical arm is provided with the pressure transmitter measuring pressing dynamics, described pressure transmitter exports pressure signal to controller, system is also provided with the key signal receptor receiving key signal, described key signal receptor exports Received signal strength to controller, described controller exports measuring result to indicating meter, the parameters input port of controller connects input unit.
2. automobile remote-control key life-span test system according to claim 1, it is characterized in that: described mechanical arm is driven by X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism, described controller outputs control signals to X-axis driving mechanism, Y-axis driving mechanism and Z axle driving mechanism and drives, and described mechanical arm is provided with rubber contact head that is spherical or semisphere for pressing the termination of automobile key button.
3. automobile remote-control key life-span test system according to claim 1 and 2, it is characterized in that: described pedestal is positioned at thermostat container, system heat and refrigeration mechanism it is provided with in described thermostat container, and temperature sensor, described temperature sensor output temperature signal is to controller, and described controller outputs control signals to system heat and refrigeration mechanism.
4. automobile remote-control key life-span test system according to claim 3, it is characterized in that: in described thermostat container, be provided with humidifier, and humidity sensor, described humidity sensor exports moisture signal to controller, and described controller outputs control signals to humidifier.
5. automobile remote-control key life-span test system according to claim 1,2 or 4, it is characterized in that: mechanical arm is provided with displacement sensor, institute's displacement sensors output displacement signal is to controller, and system is also provided with warning unit, and described controller output alarm signal is to unit of reporting to the police.
6. automobile remote-control key life-span test system according to claim 5, it is characterized in that: described pedestal four limit is fixed with the mechanical arm pressing position feeler mechanism of machines mechanical arm pressing position respectively, described mechanical arm pressing position feeler mechanism is two groups of laser transmitter group matched and laser pickoff group, described laser transmitter group is made up of multiple laser transmitter being arranged side by side, described laser pickoff group is made up of multiple laser pickoff being arranged side by side, described laser transmitter group is positioned at adjacent edge, described mechanical arm pressing position feeler mechanism exports induction signal to controller.
Priority Applications (1)
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CN201521076184.6U CN205317455U (en) | 2015-12-19 | 2015-12-19 | Car remote control key life test system |
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CN201521076184.6U CN205317455U (en) | 2015-12-19 | 2015-12-19 | Car remote control key life test system |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105547675A (en) * | 2015-12-19 | 2016-05-04 | 埃泰克汽车电子(芜湖)有限公司 | Car remote control key service life test system and method thereof |
CN107421725A (en) * | 2017-06-06 | 2017-12-01 | 中南大学 | A kind of multi-DOF platform for testing electronic key |
CN108593974A (en) * | 2018-05-16 | 2018-09-28 | 王有海 | The fixture of car key service life test |
CN108918110A (en) * | 2018-05-16 | 2018-11-30 | 王有海 | A kind of automobile remote-control key equipment for testing service life |
CN108918109A (en) * | 2018-05-16 | 2018-11-30 | 王有海 | Fixture and equipment for automobile remote-control key life test |
CN108982077A (en) * | 2018-05-16 | 2018-12-11 | 王有海 | A kind of automobile remote-control key life test fixture |
CN108982078A (en) * | 2018-05-16 | 2018-12-11 | 王有海 | Automobile remote-control key life test fixture |
CN110456185A (en) * | 2019-07-19 | 2019-11-15 | 成都承芯科技有限公司 | Electron key test macro and test method |
CN110850321A (en) * | 2019-11-19 | 2020-02-28 | 上海福宇龙汽车科技有限公司 | Intelligent key battery life detection device and method |
-
2015
- 2015-12-19 CN CN201521076184.6U patent/CN205317455U/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105547675A (en) * | 2015-12-19 | 2016-05-04 | 埃泰克汽车电子(芜湖)有限公司 | Car remote control key service life test system and method thereof |
CN107421725A (en) * | 2017-06-06 | 2017-12-01 | 中南大学 | A kind of multi-DOF platform for testing electronic key |
CN108593974A (en) * | 2018-05-16 | 2018-09-28 | 王有海 | The fixture of car key service life test |
CN108918110A (en) * | 2018-05-16 | 2018-11-30 | 王有海 | A kind of automobile remote-control key equipment for testing service life |
CN108918109A (en) * | 2018-05-16 | 2018-11-30 | 王有海 | Fixture and equipment for automobile remote-control key life test |
CN108982077A (en) * | 2018-05-16 | 2018-12-11 | 王有海 | A kind of automobile remote-control key life test fixture |
CN108982078A (en) * | 2018-05-16 | 2018-12-11 | 王有海 | Automobile remote-control key life test fixture |
CN108918110B (en) * | 2018-05-16 | 2019-08-23 | 林文辉 | A kind of automobile remote-control key equipment for testing service life |
CN108918109B (en) * | 2018-05-16 | 2019-08-23 | 林文辉 | Fixture and equipment for automobile remote-control key life test |
CN108982077B (en) * | 2018-05-16 | 2020-02-11 | 蒋祥初 | Clamp for testing service life of automobile remote control key |
CN110456185A (en) * | 2019-07-19 | 2019-11-15 | 成都承芯科技有限公司 | Electron key test macro and test method |
CN110850321A (en) * | 2019-11-19 | 2020-02-28 | 上海福宇龙汽车科技有限公司 | Intelligent key battery life detection device and method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160615 Termination date: 20161219 |
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CF01 | Termination of patent right due to non-payment of annual fee |