CN110411644A - A pipeline pressure intelligent detection system - Google Patents
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Abstract
本发明提供了一种管道压力智能检测系统,该系统基于STM32系列单片机,包括多点分布式管道压力采集检测装置和手持式压力接收分析仪,多个管道压力采集检测装置按需求和实际情况分布式固定安装在管道不通位置,实现对分布式多点管道压力信息进行检测、采集、存储、定位、显示和通信;手持式压力接收分析仪用于巡检各管道压力采集检测装置,通过无线通信实现对管道压力采集检测装置的控制,进一步综合运用键盘设置模块和电阻屏图形化操作界面,可针对手持式压力接收分析仪中所保存的管道压力数据进行固定时间段数据回看、图形化曲线显示、管道压力阈值比较和管道压力趋势分析。
The invention provides a pipeline pressure intelligent detection system, which is based on STM32 series single-chip microcomputers, including multi-point distributed pipeline pressure collection and detection devices and hand-held pressure receiving analyzers, and multiple pipeline pressure collection and detection devices are distributed according to requirements and actual conditions It is fixedly installed in the blocked position of the pipeline to realize the detection, collection, storage, positioning, display and communication of distributed multi-point pipeline pressure information; the hand-held pressure receiving analyzer is used to inspect the pressure collection and detection devices of each pipeline, and through wireless communication Realize the control of the pipeline pressure acquisition and detection device, further comprehensively use the keyboard setting module and the graphical operation interface of the resistance screen, and can perform fixed time period data review and graphical curve for the pipeline pressure data saved in the handheld pressure receiving analyzer Display, line pressure threshold comparison and line pressure trend analysis.
Description
技术领域technical field
本发明涉及一种管道压力智能检测系统,属于压力检测技术领域。The invention relates to an intelligent pipeline pressure detection system, which belongs to the technical field of pressure detection.
背景技术Background technique
压力管道一般情况下用于输送原油、成品油、天然气、煤气、蒸汽等各种工业介质。压力管道在国民经济建设中具有极其重要的战略地位,被称为国家的重大生命线。压力管道对工业介质压力进行传递进而完成工作内容,因此,压力是考量系统是否正常工作的重要参数。现有压力检测装置一般情况下只在固定位置进行单一压力数据检测,数据查看浏览不便,同时,无法针对分布在多点的压力检测装置进行压力数据集中收集、查看与分析。Pressure pipelines are generally used to transport various industrial media such as crude oil, refined oil, natural gas, coal gas, and steam. The pressure pipeline has an extremely important strategic position in the national economic construction, and is called a major lifeline of the country. The pressure pipeline transmits the pressure of the industrial medium to complete the work content. Therefore, the pressure is an important parameter to consider whether the system works normally. Existing pressure detection devices generally only detect a single pressure data at a fixed location, which makes it inconvenient to view and browse the data. At the same time, it is impossible to collect, view and analyze pressure data for pressure detection devices distributed at multiple points.
发明内容Contents of the invention
本发明的目的在于提供一种管道压力智能检测系统,实现多点管道压力信息的实时检测、保存和传输,以及固定时间段管道压力数据回看、图形化曲线显示、管道压力阈值比较和管道压力趋势分析,达到智能检测管道压力的目的。The purpose of the present invention is to provide a pipeline pressure intelligent detection system, which can realize real-time detection, storage and transmission of multi-point pipeline pressure information, as well as fixed time period pipeline pressure data review, graphical curve display, pipeline pressure threshold comparison and pipeline pressure Trend analysis to achieve the purpose of intelligent detection of pipeline pressure.
为实现上述目的,本发明所采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:
一种管道压力智能检测系统,由多点分布式管道压力采集检测装置和手持式压力接收分析仪组成;所述多点分布式管道压力采集检测装置包括若干个安装在管道不同位置的管道压力采集检测装置,所述管道压力采集检测装置用于检测所处位置的管道压力并实现压力数据的存储和传输;所述手持式压力接收分析仪用于对分布在不同位置的管道压力采集检测装置进行数据收集,并进行数据显示和异常检测;A pipeline pressure intelligent detection system is composed of a multi-point distributed pipeline pressure acquisition and detection device and a hand-held pressure receiving analyzer; the multi-point distributed pipeline pressure acquisition and detection device includes several pipeline pressure acquisition devices installed in different positions detection device, the pipeline pressure acquisition and detection device is used to detect the pipeline pressure at the location and realize the storage and transmission of pressure data; Data collection, data display and anomaly detection;
所述管道压力采集检测装置通过管道压力检测模块、第一主控制器、第一电源模块、时钟模块、A/D转换模块、第一显示模块、第一存储模块、第一通信模块和第一定位模块实现;The pipeline pressure acquisition and detection device comprises a pipeline pressure detection module, a first main controller, a first power supply module, a clock module, an A/D conversion module, a first display module, a first storage module, a first communication module and a first Positioning module implementation;
所述手持式压力接收分析仪通过第二主控制器、第二电源模块、第二通信模块、第二定位模块、第二存储模块、第二显示模块、键盘设置模块和报警模块实现。The handheld pressure receiving analyzer is realized through a second main controller, a second power supply module, a second communication module, a second positioning module, a second storage module, a second display module, a keyboard setting module and an alarm module.
进一步的,所述管道压力检测模块采用CPS181陶瓷压力传感器,安装在管道内壁,所述管道压力检测模块用于检测所处位置的管道压力,并将管道压力转换为毫伏级电压信号;Further, the pipeline pressure detection module uses a CPS181 ceramic pressure sensor installed on the inner wall of the pipeline, and the pipeline pressure detection module is used to detect the pipeline pressure at the location and convert the pipeline pressure into a millivolt level voltage signal;
所述第一主控制器采用STM32系列单片机;所述第一主控制器控制时钟模块对各种操作记录时间戳,接收A/D转换模块转换后的管道压力数据,并控制第一显示模块显示所接收的管道压力数据,同时将所接收的管道压力采集数据存储在第一存储模块;所述第一主控制器控制第一通信模块将管道压力数据传输至手持式压力接收分析仪;所述第一主控制器接收第一定位模块采集的管道压力检测装置的位置信息;The first main controller adopts STM32 series single-chip microcomputer; the first main controller controls the clock module to record time stamps for various operations, receives the pipeline pressure data converted by the A/D conversion module, and controls the first display module to display The received pipeline pressure data is stored in the first storage module at the same time; the first main controller controls the first communication module to transmit the pipeline pressure data to the handheld pressure receiving analyzer; the The first main controller receives the position information of the pipeline pressure detection device collected by the first positioning module;
所述第一电源模块采用12V可充电式锂电池为CPS181陶瓷压力传感器供电;The first power module adopts a 12V rechargeable lithium battery to supply power for the CPS181 ceramic pressure sensor;
所述时钟模块采用外部实时时钟,用于为主控制器提供时间信息,并记录各种操作时间戳;The clock module adopts an external real-time clock, which is used to provide time information for the main controller and record various operation time stamps;
所述A/D转换模块采用AD620芯片,用于将管道压力检测模块输出的毫伏级电压转换为标准0-5V电压,以及采用AD7799转换芯片,将电压信号转换为24位的数字信号;所述A/D转换模块通过SPI接口将转换后的管道压力数据传输至第一主控制器;The A/D conversion module adopts the AD620 chip, which is used to convert the millivolt level voltage output by the pipeline pressure detection module into a standard 0-5V voltage, and adopts the AD7799 conversion chip to convert the voltage signal into a 24-bit digital signal; The A/D conversion module transmits the converted pipeline pressure data to the first master controller through the SPI interface;
所述第一显示模块采用LED共阴极数码管,与第一主控制器连接,用于显示A/D转换模块转换后的管道压力数据;The first display module adopts LED common-cathode digital tubes and is connected with the first main controller for displaying the pipeline pressure data converted by the A/D conversion module;
所述第一存储模块采用W25Q64FLASH芯片,与第一主控制器采用SPI串行通讯,用于存储A/D转换模块转换后的管道压力数据;The first storage module adopts W25Q64FLASH chip, and adopts SPI serial communication with the first main controller, and is used for storing the pipeline pressure data converted by the A/D conversion module;
所述第一通信模块采用ESP8266WIFI无线模块,与第一主控制器采用串口方式连接,用于将管道压力数据传输至手持式压力接收分析仪;The first communication module adopts the ESP8266WIFI wireless module, and is connected with the first main controller in a serial port mode, and is used to transmit the pipeline pressure data to the handheld pressure receiving analyzer;
所述第一定位模块采用Air868芯片,与第一主控制器进行连接,用于提供管道压力采集检测装置的位置信息。The first positioning module adopts an Air868 chip and is connected with the first main controller to provide position information of the pipeline pressure acquisition and detection device.
进一步的,所述第一电源模块采用RT272A芯片将12V电压转换为5V电压,为A/D转换模块、第一显示模块、第一通信模块和第一定位模块供电;采用ASM1117芯片将5V电压转换为3.3V电压,为第一主控制器,第一存储模块和时钟模块供电。Further, the first power module adopts RT272A chip to convert 12V voltage to 5V voltage, and supplies power for A/D conversion module, first display module, first communication module and first positioning module; adopts ASM1117 chip to convert 5V voltage The voltage is 3.3V, which supplies power for the first main controller, the first storage module and the clock module.
进一步的,所述A/D转换模块配置3个陶瓷压力传感器。Further, the A/D conversion module is configured with three ceramic pressure sensors.
进一步的,所述第二主控制器采用STM32系列单片机;所述第二主控制器通过第二通信模块接收各管道压力采集检测装置发送的管道压力数据,并将其存储在第二存储模块;所述第二主控制器接收第二定位模块采集的工作人员的位置信息;所述第二主控制器还控制第二显示模块显示第二存储模块中存储的管道压力数据、管道压力数据结果分析以及通过第二显示模块实现人机交互;所述第二主控制器在所查看的管道压力数值超过预先所设定的阈值时控制报警模块进行报警;Further, the second main controller adopts STM32 series single-chip microcomputer; the second main controller receives the pipeline pressure data sent by each pipeline pressure acquisition and detection device through the second communication module, and stores it in the second storage module; The second main controller receives the position information of the staff collected by the second positioning module; the second main controller also controls the second display module to display the pipeline pressure data stored in the second storage module and the result analysis of the pipeline pressure data And realize human-computer interaction through the second display module; the second main controller controls the alarm module to give an alarm when the pipeline pressure value checked exceeds the preset threshold value;
所述第二电源模块由5V可充电锂电池和ASM1117构成,基于5V可充电锂电池为第二显示模块、第二通信模块、第二存储模块、报警模块和第二定位模块供电,通过ASM1117将5V电压转换为3.3V电压为第二主控制器供电;The second power supply module is composed of a 5V rechargeable lithium battery and an ASM1117, based on a 5V rechargeable lithium battery, supplies power for the second display module, the second communication module, the second storage module, the alarm module and the second positioning module, and the ASM1117 will 5V voltage is converted to 3.3V voltage to supply power for the second main controller;
所述第二通信模块采用ESP8266WIFI无线模块,用于接收管道压力采集检测装置发送的管道压力数据,并通过串口传输至第二主控制器;The second communication module adopts the ESP8266WIFI wireless module, which is used to receive the pipeline pressure data sent by the pipeline pressure acquisition and detection device, and transmit it to the second main controller through the serial port;
所述第二定位模块采用Air868芯片,与第二主控制器进行连接,用于提供手持式压力接收分析仪工作人员的位置信息;The second positioning module adopts the Air868 chip, which is connected with the second main controller, and is used to provide the position information of the staff of the handheld pressure receiving analyzer;
所述第二存储模块采用SD卡,具有SDIO接口,与第二主控制器连接,用于存储各管道压力采集检测装置传输的管道压力数据及操作记录;The second storage module adopts an SD card, has an SDIO interface, and is connected with the second main controller for storing pipeline pressure data and operation records transmitted by each pipeline pressure acquisition and detection device;
所述第二显示模块采用电阻液晶屏,与第二主控制器连接,用于实现图形化操作界面、第二存储模块中管道压力数据显示、管道压力数据结果分析和人机交互;The second display module adopts a resistive liquid crystal screen and is connected with the second main controller to realize a graphical operation interface, display of pipeline pressure data in the second storage module, analysis of pipeline pressure data results and human-computer interaction;
所述键盘设置模块由三个独立按键和一个4×4的薄膜键盘构成,三个独立按键分别实现开机、关机和确认功能,4×4薄膜键盘提供0-9十个数字按键、一个小数点按键、一个返回按键和上、下、左、右四个方向按键操作;The keyboard setting module is composed of three independent buttons and a 4×4 membrane keyboard, and the three independent buttons respectively realize the power-on, shutdown and confirmation functions, and the 4×4 membrane keyboard provides ten number buttons from 0 to 9 and a decimal point button , a return button and four direction buttons up, down, left and right;
所述报警模块采用蜂鸣器,与第二主控制器连接,用于在所查看的管道压力数值超过预先所设定的阈值时进行报警。The alarm module adopts a buzzer and is connected with the second main controller, and is used for alarming when the checked pipeline pressure value exceeds a preset threshold.
进一步的,所述管道压力采集检测装置和手持式压力接收分析仪还包括工作指示模块;所述工作指示模块采用多个LED灯,用于标识管道压力采集检测装置或手持式压力接收分析仪所处状态。Further, the pipeline pressure collection and detection device and the hand-held pressure reception analyzer also include a work indication module; the work indication module uses a plurality of LED lights to identify the pipeline pressure collection and detection device or the hand-held pressure reception analyzer. status.
进一步的,所述管道压力采集检测装置工作流程包括:Further, the workflow of the pipeline pressure acquisition and detection device includes:
管道压力采集检测装置开机后进行初始化配置;Initial configuration is performed after the pipeline pressure acquisition and detection device is turned on;
每隔一秒采集一次管道压力数据,采集五次后,进行数据平均处理,并将数字转换后的管道压力数据连同时间信息和位置信息存储到第一存储模块中;同时通过第一显示模块进行管道压力数据显示;Pipeline pressure data is collected once every second, and after five collections, data averaging processing is performed, and the digitally converted pipeline pressure data together with time information and position information are stored in the first storage module; at the same time, through the first display module Pipeline pressure data display;
采集过程结束后,管道压力采集检测装置进入到休眠状态;After the acquisition process is over, the pipeline pressure acquisition and detection device enters a dormant state;
当下一个采集过程到来时,管道压力采集检测装置自动退出休眠过程,再次进行数据采集。When the next acquisition process arrives, the pipeline pressure acquisition and detection device automatically exits the dormancy process and performs data acquisition again.
进一步的,所述手持式压力接收分析仪工作流程包括:Further, the workflow of the handheld pressure receiving analyzer includes:
手持式压力接收分析仪开机后进行初始化配置;Perform initial configuration after the hand-held pressure receiving analyzer is turned on;
通过键盘设置模块和第二显示模块的图形化操作界面对手持式压力接收分析仪进行操作,使其与管道压力采集检测装置进行无线通信连接;Operate the hand-held pressure receiving analyzer through the keyboard setting module and the graphical operation interface of the second display module, so that it can be wirelessly connected with the pipeline pressure acquisition and detection device;
当无线通信连接后,通过手持式压力接收分析仪向管道压力采集检测装置发送控制命令;When the wireless communication is connected, the hand-held pressure receiving analyzer sends control commands to the pipeline pressure acquisition and detection device;
当管道压力采集检测装置接收到管道压力数据获取命令后,将所存储的管道压力数据发送给手持式压力接收分析仪;After the pipeline pressure acquisition and detection device receives the pipeline pressure data acquisition command, it sends the stored pipeline pressure data to the handheld pressure receiving analyzer;
手持式压力接收分析仪接收完毕后,将管道压力数据保存至自身SD卡中。After the hand-held pressure receiving analyzer finishes receiving, save the pipeline pressure data to its own SD card.
进一步的,所述控制命令包括对管道压力采集检测装置工作状态的设定,包括采样过程时间、休眠过程时间和管道压力采集检测装置编号;还包括对管道压力采集检测装置管道压力数据获取。Further, the control command includes setting the working state of the pipeline pressure collection and detection device, including sampling process time, dormancy process time and pipeline pressure collection and detection device serial number; it also includes obtaining pipeline pressure data from the pipeline pressure collection and detection device.
进一步的,所述手持式压力接收分析仪采用键盘设置模块和第二显示模块进行固定时间段管道压力数据回看、图形化曲线显示、管道压力阈值比较和管道压力趋势分析。Further, the handheld pressure receiving analyzer uses a keyboard setting module and a second display module to review pipeline pressure data for a fixed period of time, display graphical curves, compare pipeline pressure thresholds, and analyze pipeline pressure trends.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明能够针对管道多点压力进行分布式检测,结合手持式压力接收分析仪进行分布式压力数据的集中收集、查看与分析。采用本发明的系统能够准确掌握管道系统的运行状态,提前预知管道系统的潜在故障风险,保障管道系统安全运行。The invention can carry out distributed detection for multi-point pressure of pipelines, and carry out centralized collection, viewing and analysis of distributed pressure data in combination with a hand-held pressure receiving analyzer. By adopting the system of the present invention, the running state of the pipeline system can be accurately grasped, the potential failure risk of the pipeline system can be predicted in advance, and the safe operation of the pipeline system can be ensured.
附图说明Description of drawings
图1为本发明的管道压力智能检测系统结构示意图;Fig. 1 is the schematic structural diagram of pipeline pressure intelligent detection system of the present invention;
图2为本发明的管道压力采集检测装置工作流程图;Fig. 2 is a flow chart of the pipeline pressure acquisition and detection device of the present invention;
图3为本发明的手持式接收分析仪工作流程图。Fig. 3 is a working flow diagram of the hand-held receiving analyzer of the present invention.
具体实施方式Detailed ways
下面对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
如图1所示,本发明提供一种管道压力智能检测系统,该系统基于STM32系列单片机,由多点分布式管道压力采集检测装置和手持式压力接收分析仪组成,利用管道压力采集检测装置获取管道各点的压力信息,并进行有效存储;利用手持式压力接收分析仪对分布在不同位置的多个管道压力采集检测装置进行数据收集,进一步进行数据查看、异常检测和数据分析;As shown in Figure 1, the present invention provides a pipeline pressure intelligent detection system, which is based on the STM32 series single-chip microcomputer, and consists of a multi-point distributed pipeline pressure acquisition and detection device and a hand-held pressure receiving analyzer. The pressure information at each point of the pipeline is effectively stored; the handheld pressure receiving analyzer is used to collect data from multiple pipeline pressure acquisition and detection devices distributed in different locations, and further perform data viewing, abnormal detection and data analysis;
所述多点分布式管道压力采集检测装置,是将多个管道压力采集检测装置按具体需求与实际情况安装在管道不同位置;所述管道压力采集检测装置完成压力准确检测、采集、定位、存储、显示和传输等功能,其包括管道压力检测模块、第一主控制器、第一电源模块、时钟模块、A/D转换模块、第一显示模块、第一存储模块、第一通信模块、第一定位模块和第一工作指示模块;The multi-point distributed pipeline pressure collection and detection device is to install a plurality of pipeline pressure collection and detection devices in different positions of the pipeline according to specific needs and actual conditions; the pipeline pressure collection and detection device completes accurate pressure detection, collection, positioning, and storage , display and transmission functions, which include pipeline pressure detection module, first main controller, first power supply module, clock module, A/D conversion module, first display module, first storage module, first communication module, second a positioning module and a first work instruction module;
所述管道压力检测模块采用CPS181陶瓷压力传感器,其环境适应性强,可与绝大多数介质接触,可多点分布在管道内壁,能够灵敏检测管道内部压力,并将管道压力转换为毫伏级电压信号。The pipeline pressure detection module adopts CPS181 ceramic pressure sensor, which has strong environmental adaptability, can be in contact with most media, can be distributed on the inner wall of the pipeline at multiple points, can sensitively detect the internal pressure of the pipeline, and convert the pipeline pressure into millivolts voltage signal.
所述第一主控制器采用STM32系列单片机,协调控制压力检测模块、A/D转换模块、第一显示模块、第一存储模块、第一通信模块、第一定位模块和第一工作指示模块,是其他各模块协调控制的核心。所述第一主控制器控制时钟模块对各种操作记录时间戳,接收A/D转换模块转换后的管道压力采集数据,并控制第一显示模块显示所接收的管道压力采集数据,并将所接收的管道压力采集数据存储在第一存储模块,同时控制第一通信模块将管道压力采集数据传输至手持式压力接收分析仪;第一主控制器接收第一定位模块采集的管道压力检测装置的位置信息,第一主控制器还根据管道压力采集检测装置的工作状态控制第一工作指示模块中LED灯的亮灭。The first main controller adopts STM32 series single-chip microcomputer, coordinates and controls the pressure detection module, the A/D conversion module, the first display module, the first storage module, the first communication module, the first positioning module and the first work instruction module, It is the core of coordinated control of other modules. The first main controller controls the clock module to record time stamps for various operations, receives the pipeline pressure collection data converted by the A/D conversion module, and controls the first display module to display the received pipeline pressure collection data, and displays the received pipeline pressure collection data The received pipeline pressure collection data is stored in the first storage module, and at the same time, the first communication module is controlled to transmit the pipeline pressure collection data to the handheld pressure receiving analyzer; the first main controller receives the pipeline pressure detection device collected by the first positioning module According to the location information, the first main controller also controls the LED lights in the first work indication module to turn on and off according to the working state of the pipeline pressure acquisition and detection device.
所述第一电源模块采用12V可充电式锂电池供电,如果锂电池电量耗尽,能够独立快速充电,提高使用的可重复性;所述第一电源模块基于12V电压,为CPS181陶瓷压力传感器供电,采用RT272A芯片将12V电压转换为5V电压,为A/D转换模块、第一显示模块、第一工作指示模块、第一通信模块和第一定位模块供电,采用ASM1117芯片将5V电压转换为3.3V电压,为STM32系统单片机,第一存储模块和时钟模块供电,同时可根据其他模块具体要求通过调节电阻自动调整所需电压。The first power module is powered by a 12V rechargeable lithium battery. If the lithium battery is exhausted, it can be charged independently and quickly to improve the repeatability of use; the first power module is based on 12V voltage and supplies power for the CPS181 ceramic pressure sensor , use RT272A chip to convert 12V voltage to 5V voltage, supply power for A/D conversion module, first display module, first work instruction module, first communication module and first positioning module, use ASM1117 chip to convert 5V voltage to 3.3 The V voltage supplies power for the STM32 system microcontroller, the first storage module and the clock module, and can automatically adjust the required voltage by adjusting the resistance according to the specific requirements of other modules.
所述时钟模块采用外部实时时钟,为主控制器提供时间信息,完成对各种操作时间戳的记录。The clock module adopts an external real-time clock to provide time information for the main controller and complete the recording of various operation time stamps.
所述A/D转换模块采用AD620芯片将陶瓷压力传感器输出的毫伏级电压转换为标准0-5V电压,并且可通过调节电阻设定电压放大倍数和电压范围;进而选用高性能24位AD7799转换芯片,将电压信号转换为24位的数字信号,并采用SPI接口将管道压力采集数据传输至第一主控制器。A/D转换模块具有3个差分式输入通道,能够接入3个陶瓷压力传感器信号,即单个管道压力采集检测装置可配置3个陶瓷压力传感器。The A/D conversion module uses the AD620 chip to convert the millivolt level voltage output by the ceramic pressure sensor into a standard 0-5V voltage, and the voltage magnification and voltage range can be set by adjusting the resistance; and then the high-performance 24-bit AD7799 conversion is selected The chip converts the voltage signal into a 24-bit digital signal, and uses the SPI interface to transmit the pipeline pressure acquisition data to the first main controller. The A/D conversion module has 3 differential input channels, which can be connected to 3 ceramic pressure sensor signals, that is, a single pipeline pressure acquisition and detection device can be configured with 3 ceramic pressure sensors.
所述第一显示模块采用LED共阴极数码管,LED共阴极数码管由74HC164D芯片直接驱动,连接到第一主控制器,简洁直观地显示管道内部真实压力数值。The first display module adopts LED common-cathode digital tubes, which are directly driven by 74HC164D chips, connected to the first main controller, and display the real pressure value inside the pipeline concisely and intuitively.
所述第一存储模块采用W25Q64FLASH芯片,存储经过AD转换的管道压力真实数值,与第一主控制器采用SPI串行通讯,有效提高管道压力数值、预设阈值存储和控制器数据传输的速度。The first storage module adopts W25Q64FLASH chip to store the real value of the pipeline pressure after AD conversion, and uses SPI serial communication with the first main controller to effectively improve the speed of pipeline pressure value, preset threshold value storage and controller data transmission.
所述第一通信模块采用ESP8266WIFI无线模块实现,集成电源管理转换和无线开关功能,降低外部电路复杂度,该模块与第一主控制器采用串口连接方式;第一主控制器将第一存储模块中存储的管道压力数据通过串口传输给ESP8266WIFI无线模块,进一步再转换为无线信号实现与手持式压力接收分析仪进行数据通信。The first communication module is realized by ESP8266WIFI wireless module, which integrates power management conversion and wireless switch functions, and reduces the complexity of external circuits. The module and the first main controller adopt a serial port connection mode; The pipeline pressure data stored in the device is transmitted to the ESP8266WIFI wireless module through the serial port, and then converted into a wireless signal to realize data communication with the handheld pressure receiving analyzer.
所述第一定位模块采用Air868芯片,与第一主控制器进行连接,具有GPRS+GPS+BEIDOU混合导航定位功能,提供管道压力检测装置的位置信息,同时能够采用GPRS进行数据通信,为后续管道压力数据上传云端提供基础。The first positioning module adopts the Air868 chip, is connected with the first main controller, has the function of GPRS+GPS+BEIDOU hybrid navigation and positioning, provides the position information of the pipeline pressure detection device, and can use GPRS for data communication at the same time, so as to provide the follow-up pipeline The pressure data is uploaded to the cloud to provide the foundation.
所述第一工作指示模块采用多个LED灯,利用第一主控制器控制LED灯的亮灭,绿灯亮表明正常工作,红灯闪烁表明管道压力采集检测装置故障,蓝灯闪烁表明传输数据。The first working indication module adopts a plurality of LED lights, and uses the first main controller to control the LED lights to turn on and off. The green light indicates normal operation, the red light flickers indicates that the pipeline pressure acquisition and detection device is faulty, and the blue light flickers indicates the transmission data.
所述手持式压力接收分析仪实现对分布在不同位置的管道压力采集检测装置的数据信息收集,并进行数据查看、异常检测和数据分析;所述手持式压力接收分析仪包括第二主控制器、第二电源模块、第二通信模块、第二定位模块、第二存储模块、第二显示模块、键盘设置模块、报警模块和第二工作指示模块;The handheld pressure receiving analyzer realizes the collection of data information from pipeline pressure acquisition and detection devices distributed in different locations, and performs data viewing, abnormal detection and data analysis; the handheld pressure receiving analyzer includes a second main controller , a second power supply module, a second communication module, a second positioning module, a second storage module, a second display module, a keyboard setting module, an alarm module and a second work indication module;
所述手持式压力接收分析仪采用STM32系列单片机作为第二主控制器,协调控制第二电源模块、第二通信模块、第二定位模块、第二存储模块、第二显示模块、键盘设置模块、报警模块和第二工作指示模块,是其他各模块协调控制的核心。The handheld pressure receiving analyzer adopts STM32 series single-chip microcomputer as the second main controller, coordinates and controls the second power supply module, the second communication module, the second positioning module, the second storage module, the second display module, the keyboard setting module, The alarm module and the second work instruction module are the cores of coordinated control of other modules.
所述第二主控制器通过第二通信模块接收各管道压力采集检测装置发送的压力采集数据,并将其存储在第二存储模块;所述第二主控制器接收第二定位模块采集的工作人员的位置信息;所述第二主控制器还控制第二显示模块显示第二存储模块中存储的管道压力数据、管道压力数据结果分析以及通过第二显示模块实现人机交互。所述第二主控制器在所查看的管道压力数值超过预先所设定的阈值时控制报警模块进行报警。第二主控制器还根据手持式压力接收分析仪的工作状态控制第二工作指示模块中LED灯的亮灭。The second main controller receives the pressure acquisition data sent by each pipeline pressure acquisition and detection device through the second communication module, and stores it in the second storage module; the second main controller receives the work collected by the second positioning module The location information of personnel; the second main controller also controls the second display module to display the pipeline pressure data stored in the second storage module, analyze the result of pipeline pressure data, and realize human-computer interaction through the second display module. The second master controller controls the alarm module to issue an alarm when the checked pipeline pressure value exceeds a preset threshold. The second main controller also controls the LED lights in the second work indicating module to turn on and off according to the working state of the handheld pressure receiving analyzer.
所述第二电源模块采用5V可充电锂电池和ASM1117构成,基于5V可充电锂电池为第二显示模块、第二工作指示模块、第二通信模块、第二存储模块、报警模块和第二定位模块供电,通过ASM1117将5V电压转换为3.3V电压,为STM32系列单片机供电,同时可根据其他模块要求自动调整所需电压。The second power supply module is composed of a 5V rechargeable lithium battery and ASM1117, based on the 5V rechargeable lithium battery as the second display module, the second work instruction module, the second communication module, the second storage module, the alarm module and the second positioning module. The module is powered by ASM1117 to convert the 5V voltage to 3.3V voltage to supply power for the STM32 series single-chip microcomputer, and the required voltage can be automatically adjusted according to the requirements of other modules.
所述第二通信模块采用ESP8266WIFI无线模块实现,接收由管道压力采集检测装置发送的压力数据无线信号,并通过串口传输至主控制器。The second communication module is realized by ESP8266WIFI wireless module, which receives the pressure data wireless signal sent by the pipeline pressure acquisition and detection device, and transmits it to the main controller through the serial port.
所述第二定位模块采用Air868芯片,与第二主控制器进行连接,具有GPRS+GPS+BEIDOU混合导航定位功能,由于该模块构成手持式压力接收分析仪,因此该模块的定位信息即是使用人员的位置信息,实时定位工作人员,提供安全保障,同时能够采用GPRS进行数据通信,为后续从云端下载管道压力数据提供基础。The second positioning module adopts Air868 chip, is connected with the second main controller, and has GPRS+GPS+BEIDOU mixed navigation and positioning function. Since this module constitutes a hand-held pressure receiving analyzer, the positioning information of this module is to use The location information of personnel can locate the staff in real time and provide security. At the same time, GPRS can be used for data communication, which provides the basis for subsequent download of pipeline pressure data from the cloud.
所述第二存储模块具有SDIO接口,采用SD卡进行存储数据,与第二主控制器连接。第二主控制器控制第二通信模块,将获得的各管道压力采集检测装置发送的管道压力数据传输给第二存储模块,第二存储模块快速存储各管道压力采集检测装置传输的管道压力数据及操作记录。The second storage module has an SDIO interface, uses an SD card to store data, and is connected to the second main controller. The second master controller controls the second communication module, and transmits the acquired pipeline pressure data sent by each pipeline pressure acquisition and detection device to the second storage module, and the second storage module quickly stores the pipeline pressure data and data transmitted by each pipeline pressure acquisition and detection device. Operation record.
所述第二显示模块采用电阻液晶屏,其内部液晶控制芯片为ILI9341,直接与第二主控制器连接,利用电阻液晶屏实现图形化操作界面、第二存储模块中管道压力数据显示、管道压力数据结果分析和人机交互。The second display module adopts a resistance liquid crystal screen, and its internal liquid crystal control chip is ILI9341, which is directly connected with the second main controller, and uses the resistance liquid crystal screen to realize a graphical operation interface, pipeline pressure data display in the second storage module, pipeline pressure Data result analysis and human-computer interaction.
所述键盘设置模块由三个独立按键和一个4×4的薄膜键盘构成,三个独立按键分别实现开机、关机和确认功能,4×4薄膜键盘提供0-9十个数字按键、一个小数点按键、一个返回按键和上、下、左、右四个方向按键操作,能够全面满足手持式压力接收分析仪的操作需求。The keyboard setting module is composed of three independent buttons and a 4×4 membrane keyboard, and the three independent buttons respectively realize the power-on, shutdown and confirmation functions, and the 4×4 membrane keyboard provides ten number buttons from 0 to 9 and a decimal point button , a return button and up, down, left and right direction buttons, which can fully meet the operation requirements of the handheld pressure receiving analyzer.
所述报警模块采用蜂鸣器实现,与第二主控制器连接,在所查看的管道压力数值超过预先所设定的阈值时进行报警。The alarm module is implemented by a buzzer, connected with the second main controller, and alarms when the checked pipeline pressure value exceeds a preset threshold.
所述第二工作指示模块采用多个LED灯,利用第二主控制器控制LED灯的亮灭,绿灯亮表明正常工作,红灯闪烁表明当前检测数据异常,蓝灯闪烁表明传输数据。The second working indication module adopts a plurality of LED lights, and uses the second main controller to control the LED lights to turn on and off. The green light indicates normal operation, the red light flickers indicates that the current detection data is abnormal, and the blue light flickers indicates the transmission data.
所述管道压力采集检测装置工作流程如图2所示,管道压力采集检测装置开机后,首先进行初始化配置,然后数据采集过程和休眠过程交替进行实现对管道压力信息进行采集;在数据采集过程中,每隔一秒采集一次管道压力数据,共采集五次后,进行数据平均处理,消除由管道压力波动产生的外界干扰,并将数字转换后的管道真实压力值连同时间信息和位置信息存储到第一存储模块W25Q64FLASH芯片中进行保存;同时,在采集过程中实时通过第一显示模块进行压力数值显示;采集过程结束后,管道压力采集检测装置进入到休眠状态,即低功耗模式,减少装置对电池电量的消耗,能够有效提高管道压力采集检测装置的可使用时间;当下一个采集过程到来时,管道压力采集检测装置自动退出休眠过程,进入数据采集过程。The workflow of the pipeline pressure acquisition and detection device is shown in Figure 2. After the pipeline pressure acquisition and detection device is turned on, the initialization configuration is first performed, and then the data acquisition process and the dormancy process are alternately carried out to realize the acquisition of pipeline pressure information; during the data acquisition process , the pipeline pressure data is collected every second. After collecting five times in total, data averaging processing is performed to eliminate external interference caused by pipeline pressure fluctuations, and the digitally converted real pressure value of the pipeline together with time information and location information is stored in the The first storage module is stored in the W25Q64FLASH chip; at the same time, during the acquisition process, the pressure value is displayed in real time through the first display module; The consumption of battery power can effectively increase the usable time of the pipeline pressure acquisition and detection device; when the next acquisition process comes, the pipeline pressure acquisition and detection device will automatically exit the dormancy process and enter the data acquisition process.
管道压力采集检测装置通过接收手持式压力接收分析仪的控制命令,对数据采集过程和休眠过程的时间进行设定;另外,管道压力采集检测装置通过接收手持式压力接收分析仪的控制命令,将管道压力采集检测装置存储芯片中保存的管道压力数据通过无线传输给手持式压力接收分析仪进行进一步收集和分析。The pipeline pressure acquisition and detection device sets the time of the data acquisition process and the dormancy process by receiving the control command of the handheld pressure receiving analyzer; in addition, the pipeline pressure acquisition and detection device receives the control command of the handheld pressure receiving analyzer The pipeline pressure data stored in the storage chip of the pipeline pressure acquisition and detection device is wirelessly transmitted to the handheld pressure receiving analyzer for further collection and analysis.
所述手持式压力接收分析仪工作流程如图3所示,手持式压力接收分析仪开机后,首先进行初始化配置,然后结合键盘设置模块和第二显示模块的图形化操作界面对手持式压力接收分析仪进行功能操作,使其与管道压力采集检测装置进行无线通信连接,当无线通信连接后,可通过手持式压力接收分析仪向管道压力采集检测装置发送控制命令;控制命令包括对管道压力采集检测装置工作状态的设定,包括采样过程时间、休眠过程时间、管道压力采集检测装置编号等;另外,控制命令还包括对管道压力采集检测装置压力数据获取。当管道压力采集检测装置接收到压力数据获取命令后,将其存储模块所保存的管道压力数据发送给手持式压力接收分析仪,手持式压力接收分析仪接收完毕后,将管道压力数据保存至自身SD卡中。另外,所述手持式压力接收分析仪采用键盘设置模块和第二显示模块的图形化操作界面实现固定时间段管道压力数据回看、图形化曲线显示、管道压力阈值比较和管道压力趋势分析功能。The workflow of the handheld pressure receiving analyzer is shown in Figure 3. After the handheld pressure receiving analyzer is turned on, it first performs initialization configuration, and then combines the keyboard setting module and the graphical operation interface of the second display module to control the handheld pressure receiving analyzer. The analyzer performs functional operations to make it wirelessly communicate with the pipeline pressure acquisition and detection device. After the wireless communication is connected, the handheld pressure receiving analyzer can send control commands to the pipeline pressure acquisition and detection device; the control command includes the pipeline pressure acquisition and detection device The setting of the working state of the detection device includes the sampling process time, the sleep process time, the serial number of the pipeline pressure collection and detection device, etc.; in addition, the control command also includes the pressure data acquisition of the pipeline pressure collection and detection device. When the pipeline pressure acquisition and detection device receives the pressure data acquisition command, it sends the pipeline pressure data stored in its storage module to the handheld pressure receiving analyzer. After the handheld pressure receiving analyzer receives the pressure data, it saves the pipeline pressure data to itself SD card. In addition, the handheld pressure receiving analyzer adopts the keyboard setting module and the graphical operation interface of the second display module to realize the functions of reviewing pipeline pressure data for a fixed period of time, graphical curve display, pipeline pressure threshold comparison and pipeline pressure trend analysis.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.
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