CN205312780U - Spooler unloads wound packages automatically and puts - Google Patents

Spooler unloads wound packages automatically and puts Download PDF

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Publication number
CN205312780U
CN205312780U CN201520968266.5U CN201520968266U CN205312780U CN 205312780 U CN205312780 U CN 205312780U CN 201520968266 U CN201520968266 U CN 201520968266U CN 205312780 U CN205312780 U CN 205312780U
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China
Prior art keywords
way
dolly
telescopic cylinder
chip card
winder
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CN201520968266.5U
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Chinese (zh)
Inventor
严荣波
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Priority to CN201520968266.5U priority Critical patent/CN205312780U/en
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Abstract

The utility model relates to a spooler unloads wound packages automatically and puts, including getting a dolly, wireless transmitter, magnetic orbit, address chip card and two -way longmen device, wireless transmitter installs on the spooler, the magnetic orbit vertical with transversal arrangement on getting a dolly travel path, the address chip card is fixed and is located and the yarn group operational site at magnetic orbit crossover node, every address chip card has sole address identification, two -way longmen device includes frame, two -way rail set, two -way longmen arm, upper and lower telescopic cylinder, controls telescopic cylinder, gripping roller and two -way imperial door controller, gets a dolly and is provided with dolly controller, drive unit, radio signal receiving ware, magnetic induction ware, proximity switch, weighing device. The utility model has the advantages of reasonable design, succinct practical, degree of automation is high, reduces workman intensity of labour and manufacturing cost by a wide margin, is suitable for the industrial production to use.

Description

Winder automatic removing barrel device
Technical field
This utility model relates to a kind of winder automatic removing barrel device, and what be mainly used in fiber production process winder unloads cylinder operation.
Background technology
What in current fiber production process, winder unloaded that cylinder all adopts a dead lift unloads a mode, rarely has motorisation unit to participate in. This traditional pure manpower unload a mode, what bring to winder is heavy muscle power expenditure, and operator needs to carry a fairly large number of yarn group every day, and labor intensity is quite big. Additionally, yarn group product is of a great variety, and kind and output statistics are typically also the mode adopting manual record, in daily production, very loaded down with trivial details and easily make mistakes.
Utility model content
This utility model solves the technical problem that the shortcoming being to overcome existing weaponry and equipment and technique to need a dead lift yarn group and artificial statistical product kind, yield, and provides a kind of winder automatic removing barrel device.
The technical scheme that the above-mentioned technical problem of this utility model solution adopts includes:
A kind of winder automatic removing barrel device, including taking a dolly, it is characterized in that: be additionally provided with wireless signal transmitter, magnetic orbit, address chip card and two-way gantry device, wireless signal transmitter is arranged on winder, magnetic orbit vertical and horizontal are arranged in and take in a dolly course, take a dolly and be arranged on magnetic orbit, address chip fastens rolls into a ball operating position at magnetic orbit crossover node place and yarn, each address chip card has unique address designation, two-way gantry device is arranged in magnetic orbit limit, take the full cylinder Signal Message Address of winder that a dolly response wireless signal transmitter is sent, preset by agv controller or calculated programme path, under the guide of magnetic orbit and address chip card, complete winder yarn group along programme path unload cylinder work.
Described winder yarn group unloads cylinder work and includes winder yarn group and unload that cylinder is weighed, yarn group delivers to two-way gantry device limit, unloaded cylinder, two-way gantry device by two-way gantry device and take a dolly resets.
Two-way gantry device described in the utility model includes framework, two-way rail set, two-way gantry plane mechanical arm, upper and lower telescopic cylinder, left and right telescopic cylinder, grasp roller and two-way gantry controller, two-way gantry controller and two-way rail set, upper and lower telescopic cylinder, left and right telescopic cylinder is all connected with, framework is provided with two-way rail set, two-way rail set is installed two-way gantry plane mechanical arm, two-way gantry plane mechanical arm bottom arranges upper and lower telescopic cylinder, installation left and right, upper and lower telescopic cylinder bottom telescopic cylinder, telescopic cylinder both sides, left and right are respectively mounted grasping roller, grasp roller to coordinate with yarn group.
A dolly that takes described in the utility model is provided with agv controller, driver element, wireless signal transceiver, Magnetic Induction device, proximity switch, meausring apparatus, agv controller and wireless signal transceiver, driver element, Magnetic Induction device, proximity switch, meausring apparatus, mechanical arm are all connected with, wireless signal transmitter and wireless signal transceiver wireless connections, Magnetic Induction device is used for induced magnetism track and address chip card, proximity switch is arranged on and takes on a dolly and for detecting the distance taking a dolly and winder, and yarn group coordinates with mechanical arm.
Two-way gantry device described in the utility model is additionally provided with conveyer device, and conveyer device one end is positioned at two-way gantry device bottom, and two-way gantry controller is connected with conveyer device, and cylinder unloads by conveyer device conveying in yarn group.
Two-way rail set described in the utility model includes long rails, cross track, servo longitudinal motor, horizontal servomotor, servo longitudinal motor is arranged on framework, long rails is slidably mounted on framework, servo longitudinal motor is connected with long rails, cross track is arranged on long rails, horizontal servomotor, two-way gantry plane mechanical arm are slidably mounted on cross track, and horizontal servomotor is connected with cross track.
Grasping roller described in the utility model is that rubber grasps roller.
This utility model reasonable in design, brief and practical, automaticity is high, and labor strength and production cost can be greatly reduced, it is adaptable to industrialized production uses.
Accompanying drawing explanation
Fig. 1 is this utility model embodiment magnetic orbit, takes the structural representation of a dolly.
Fig. 2 is the structural representation of the two-way gantry device of this utility model embodiment.
Fig. 3 is the workflow schematic diagram of this utility model embodiment.
Detailed description of the invention
This utility model embodiment is provided with wireless signal transmitter 1, magnetic orbit 2, takes a dolly 3, two-way gantry device, described two-way gantry device is provided with servo longitudinal motor 6, horizontal servomotor 7, two-way gantry plane mechanical arm 8, upper and lower telescopic cylinder 9, left and right telescopic cylinder 10, conveyer device 11, grasps roller 12 and two-way gantry controller, and two-way gantry controller is all connected with servo longitudinal motor 6, horizontal servomotor 7, upper and lower telescopic cylinder 9, left and right telescopic cylinder 10, conveyer device 11. In figure, the direction of arrow is for taking a dolly 3 direct of travel (route).
One wireless signal transmitter 1 is arranged on the existing winder 4 of doff workshop section, by the connection of necessary electric wiring and debugging, after qualified yarn group 5 produced by winder 4, this wireless signal transmitter 1 persistently can send request and unloads a signal to taking a dolly 3.
Situation according to the on-the-spot station fixation of winder 4, cement flooring lays out a series of magnetic orbit 2 being made up of strip magnetic flakes and address chip card 13, address chip card 13 is fixed on magnetic orbit 2 crossover node place and yarn group operating position (mainly handling cylinder station, namely winder 4, two-way gantry device load and unload cylinder station, it is likely to and includes other station), each address chip card 13 has the well-determined address designation all different from other address chip card 13, addresses location for dolly and provides essential condition. Fig. 1 illustrates an example of address chip card 13,13-1 represents that the first address chip card correspondence take a dolly 3 initial point, 13-2 represents that the second address chip card corresponding First winder 4 unload a position (1# station) ... 13-N represents n-th address chip card, N is positive integer, and 13-13 represents and takes a dolly 3 and two-way gantry device joint.The Main Function of magnetic orbit 2 is to send magnetic, and making to take a dolly 3 can advance along the direction that magnetic orbit 2 guides, not sideslip. Take bottom a dolly 3 (generally in front bottom, if desired can before and after bottom be respectively provided with) Magnetic Induction device is installed, guided by the magnetic of induced magnetism track 2 and address chip card 13 and take a dolly 3 and accurately travel to and fro between each winder 4 and two-way gantry plane mechanical arm 8.
Take a dolly 3 by agv controller 3-1(small PLC), driver element, wireless signal transceiver, Magnetic Induction device, the proximity switch of position detection, meausring apparatus 3-2, mechanical arm 3-3, the parts such as car body constitute, described driver element is the advance taking a dolly 3, the automatically controlled telecontrol equipment retreating, turning to, stop, controlling 4 universal wheels taken bottom a dolly 3 and complete compulsory exercise, driver element receives the instruction works of agv controller 3-1. Take a dolly 3 to be arranged on the good magnetic orbit of fixation 2, be accurately to and between winder 4 and two-way gantry plane mechanical arm 8, complete yarn group 5 and unload cylinder, weighing, yarn group essential information record, the data exchange of yarn group and substantially move work. Take a dolly 3 equipped with lithium battery, as routine work power resources.
Yarn, for taking yarn group 5 dolly 3 from taking, is then rolled into a ball and 5 is placed on product conveying device 11 by two-way gantry device. the framework of a two-way gantry device generally steel construction, and (two-way rail set is prior art to arrange two-way (horizontal and vertical) rail set on framework, namely long rails and cross track cross-over configuration constitute vertical and horizontal travel mechanism, two-way rail set drives respectively through longitudinal motor and vertically moves, driven by cross motor and carry out transverse shifting), two-way gantry plane mechanical arm 8 is arranged on two-way rail set, carries out vertical and horizontal (fore-and-aft direction of difference corresponding diagram 2 and left and right directions) and moves back and forth. the present embodiment adopts servo longitudinal motor 6(to be arranged on framework) drive installation long rails 14 on framework vertically moves, horizontal servomotor 7(is adopted to be arranged on cross track 15) drive installation is at two-way gantry plane mechanical arm 8 transverse shifting of cross track 15, two-way gantry plane mechanical arm 8 is provided with upper and lower telescopic cylinder 9, upper and lower telescopic cylinder 9 bottom is provided with left and right telescopic cylinder 10, left and right telescopic cylinder 10 both sides are mounted on the grasping roller 12 of rubber, it is accurate that two-way gantry plane mechanical arm 8 can pass through to grasp roller 12, a dolly 3 captures yarn group 5 it is placed on conveyer device 11 from taking rapidly, complete the final step work moved. so far, a yarn group 5 is just unloaded from winder 4, and success is transported by product conveying device 11.
Described in the present embodiment, wireless signal transmitter 1, magnetic orbit 2, agv controller 3-1, two-way gantry controller, driver element, wireless signal transceiver, Magnetic Induction device, proximity switch, meausring apparatus 3-2, mechanical arm 3-3, conveyer device 11 are prior art.
When having one or multiple stage winder 4 sends full cylinder signal, take the sequencing that a dolly 3 sends according to signal and respond successively. take first full cylinder Signal Message Address that a dolly 3 recognizes according to wireless signal transceiver, (described programme path can set in advance in the control program of agv controller 3-1 to be obtained programme path by agv controller 3-1, can also be obtained by calculating, such as take a dolly 3 to need to go to the 8th address chip card 13-8(7# station from initial point) when taking tin, described programme path is: keep straight on through address chip card 13-10 from initial point, address chip card 13-11, turn right at address chip Ka13-12Chu and come address chip card 13-8 station and complete to take cylinder work, turn right from address chip card 13-8 to address chip Ka13-12Chu again and come address chip card 13-13, unloaded after cylinder through address chip card 13-12 by two-way gantry device, address chip card 13-11, address chip card 13-10 returns initial point), agv controller 3-1 sends driving instruction to driver element, driver element startup takes a dolly 3 and goes to the station specifying address to take cylinder along programme path under the instruction of magnetic orbit 2 and address chip card 13.When taking after a dolly 3 arrives station, take the proximity switch on a dolly 3 and can be signaled to agv controller 3-1, agv controller 3-1 confirm whether little truck position puts in place. after confirming that position completes, agv controller 3-1 sends driving instruction control mechanical arm 3-3 and carries out unloading cylinder operation, and yarn group 5 is placed on the meausring apparatus 3-2 taken on a dolly 3 and weighs the most at last. now, employee can roll into a ball the essential informations such as kind, the weight of 5 by typing yarn in the man machine interface taking a dolly 3, kind information can also Card Reader or scanning Quick Response Code mode read, weight information can also by adopt electronic type meausring apparatus directly obtain and send to agv controller 3-1. after essential information record completes, agv controller 3-1 sends driving instruction to driver element, driver element startup takes a dolly 3 and goes to two-way gantry device along programme path under the instruction of magnetic orbit 2 and address chip card 13, two-way gantry controller obtains (such as with proximity switch detection or sent signal by agv controller 3-1 and received by the wireless transceiver in the controller of two-way gantry) by prior art and takes after a dolly 3 arrives and specify position (i.e. address chip card 13-13), two-way gantry controller passes through servo longitudinal motor 6, horizontal servomotor 7, two-way gantry plane mechanical arm 8 is moved above yarn group 5 by two-way rail set, by upper and lower telescopic cylinder 9, left and right telescopic cylinder 10 is displaced downwardly to grasping roller 12 and is directed at yarn group 5, start left and right telescopic cylinder 10 by grasping roller 12 promptly yarn group 5, two-way gantry controller passes through servo longitudinal motor 6, horizontal servomotor 7, yarn is rolled into a ball 5 and is carried on conveyer device 11 by two-way rail set, two-way gantry device resets, take a dolly 3 and reset that (agv controller 3-1 sends driving instruction to driver element, driver element startup takes a dolly 3 under the instruction of magnetic orbit 2 and address chip card 13 along programme path Aligning control), complete once to unload cylinder, it is ready to carry out taking a task next time.
This utility model compared with prior art has the advantages that 1, mechanization, automaticity are high, and has automatic detection, data record and data exchanging function, it is not necessary to manually participate in a large number, the labor intensity of reduction workman; 2, the material needed for building this device is very common, practicality good stability, and work efficiency is higher, meets the requirement that Large-scale enterprises produces; 3, this effective recording product information of device energy, saves manual record link, improves the level of IT application; 4, this device is easy and simple to handle, it is simple to routine use and maintenance.
Simple deformation or the equivalence of every this utility model design concept are replaced, it is considered that fall into protection domain of the present utility model.

Claims (6)

1. a winder automatic removing barrel device, including taking a dolly, it is characterized in that: be additionally provided with wireless signal transmitter, magnetic orbit, address chip card and two-way gantry device, wireless signal transmitter is arranged on winder, magnetic orbit vertical and horizontal are arranged in and take in a dolly course, take a dolly and be arranged on magnetic orbit, address chip fastens rolls into a ball operating position at magnetic orbit crossover node place and yarn, each address chip card has unique address designation, and two-way gantry device is arranged in magnetic orbit limit.
2. winder automatic removing barrel device according to claim 1, it is characterized in that: described two-way gantry device includes framework, two-way rail set, two-way gantry plane mechanical arm, upper and lower telescopic cylinder, left and right telescopic cylinder, grasp roller and two-way gantry controller, two-way gantry controller and two-way rail set, upper and lower telescopic cylinder, left and right telescopic cylinder is all connected with, framework is provided with two-way rail set, two-way rail set is installed two-way gantry plane mechanical arm, two-way gantry plane mechanical arm bottom arranges upper and lower telescopic cylinder, installation left and right, upper and lower telescopic cylinder bottom telescopic cylinder, telescopic cylinder both sides, left and right are respectively mounted grasping roller, grasp roller to coordinate with yarn group.
3. winder automatic removing barrel device according to claim 1 and 2, it is characterized in that: described in take a dolly and be provided with agv controller, driver element, wireless signal transceiver, Magnetic Induction device, proximity switch, meausring apparatus, agv controller and wireless signal transceiver, driver element, Magnetic Induction device, proximity switch, meausring apparatus, mechanical arm is all connected with, wireless signal transmitter and wireless signal transceiver wireless connections, Magnetic Induction device is used for induced magnetism track and address chip card, proximity switch is arranged on and takes on a dolly and for detecting the distance taking a dolly with winder, yarn group coordinates with mechanical arm.
4. winder automatic removing barrel device according to claim 2, is characterized in that: described two-way gantry device is additionally provided with conveyer device, and conveyer device one end is positioned at two-way gantry device bottom, and two-way gantry controller is connected with conveyer device.
5. winder automatic removing barrel device according to claim 2, it is characterized in that: described two-way rail set includes long rails, cross track, servo longitudinal motor, horizontal servomotor, servo longitudinal motor is arranged on framework, long rails is slidably mounted on framework, servo longitudinal motor is connected with long rails, cross track is arranged on long rails, and horizontal servomotor, two-way gantry plane mechanical arm are slidably mounted on cross track, and horizontal servomotor is connected with cross track.
6. winder automatic removing barrel device according to claim 2, is characterized in that: described grasping roller is that rubber grasps roller.
CN201520968266.5U 2015-11-30 2015-11-30 Spooler unloads wound packages automatically and puts Active CN205312780U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520968266.5U CN205312780U (en) 2015-11-30 2015-11-30 Spooler unloads wound packages automatically and puts

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Application Number Priority Date Filing Date Title
CN201520968266.5U CN205312780U (en) 2015-11-30 2015-11-30 Spooler unloads wound packages automatically and puts

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107032083A (en) * 2017-05-02 2017-08-11 苏州和丰工业设备有限公司 A kind of yarn reel material method for tracing
CN111977549A (en) * 2020-07-14 2020-11-24 浙江大工新能源有限公司 Automatic lifting device for integrated box body

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107032083A (en) * 2017-05-02 2017-08-11 苏州和丰工业设备有限公司 A kind of yarn reel material method for tracing
CN107032083B (en) * 2017-05-02 2019-09-24 苏州和丰工业设备有限公司 A kind of yarn reel material method for tracing
CN111977549A (en) * 2020-07-14 2020-11-24 浙江大工新能源有限公司 Automatic lifting device for integrated box body

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