CN205295238U - Heavy hydrocarbon , heavy oil and heavy -oxygen -enriched water's separator among MTO process - Google Patents
Heavy hydrocarbon , heavy oil and heavy -oxygen -enriched water's separator among MTO process Download PDFInfo
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Abstract
本实用新型公开了一种MTO工艺过程中重烃、重油及富氧水的分离装置,包括产品气压缩机一段入口缓冲罐、重烃闪蒸罐以及油水分离器;其中产品气压缩机一段入口缓冲罐的底部出料口与重烃闪蒸罐的进料口相连,重烃闪蒸罐底部的闪蒸液出料口与油水分离器的进料口相连;所述重烃闪蒸罐顶部的气相出料口连接至压缩机一段入口缓冲罐的产品气进口;所述油水分离器分别设置油相出料口和水相出料口,油相出料口与C6产品储罐连接,水相出料口与氧化物汽提塔连接。所述装置实现对MTO工艺过程中重烃、重油及氧化物的回收利用,能够节约资源、降低生产成本。同时还能够避免重烃及氧化物在系统内累积,防止急冷塔堵塞。
The utility model discloses a separation device for heavy hydrocarbons, heavy oil and oxygen-enriched water in the MTO process, which comprises a buffer tank at the inlet of the product gas compressor section, a heavy hydrocarbon flash tank and an oil-water separator; wherein the inlet of the product gas compressor section is The bottom discharge port of the buffer tank is connected with the feed port of the heavy hydrocarbon flash tank, and the flash liquid discharge port at the bottom of the heavy hydrocarbon flash tank is connected with the feed port of the oil-water separator; the top of the heavy hydrocarbon flash tank The gas phase discharge port of the first section of the compressor is connected to the product gas inlet of the first-stage inlet buffer tank; the oil-water separator is respectively provided with an oil phase discharge port and a water phase discharge port, and the oil phase discharge port is connected with the C6 product storage tank, and the water phase The phase outlet is connected with the oxide stripping tower. The device realizes the recovery and utilization of heavy hydrocarbons, heavy oils and oxides in the MTO process, which can save resources and reduce production costs. At the same time, it can also avoid the accumulation of heavy hydrocarbons and oxides in the system and prevent the blockage of the quench tower.
Description
技术领域technical field
本实用新型涉及一种化工设备,特别是涉及一种MTO工艺过程中重烃、重油及富氧水的分离装置。The utility model relates to chemical equipment, in particular to a separation device for heavy hydrocarbon, heavy oil and oxygen-enriched water in the MTO process.
背景技术Background technique
目前甲醇制烯烃(MTO)工艺中,对产品气压缩机一段入口缓冲罐底部含重烃的富氧水及分离塔顶部含多甲基苯油类物质的富氧水,采取的是直接进入氧化物汽提塔进行汽提处理,在当前工艺条件下重油很难通过汽提塔得到有效处理,导致氧化物汽提塔底汽提水含有大量的油类物质,随着时间的推移油类物质不断在系统中积累,氧化物汽提塔水质不断的恶化,直接影响到作为下游汽提水用户的氧化物吸收塔及急冷塔的稳定操作,进而影响到整个MTO装置的长周期运行。At present, in the methanol-to-olefins (MTO) process, the oxygen-enriched water containing heavy hydrocarbons at the bottom of the buffer tank at the first stage of the product gas compressor and the oxygen-enriched water at the top of the separation tower containing polymethylbenzene oils are directly oxidized. Under the current process conditions, it is difficult for heavy oil to be effectively treated through the stripper, resulting in a large amount of oil in the stripping water at the bottom of the oxide stripper, and the oil will continue to grow over time. Continuously accumulating in the system, the water quality of the oxide stripping tower continues to deteriorate, which directly affects the stable operation of the oxide absorption tower and the quench tower as downstream stripping water users, and then affects the long-term operation of the entire MTO unit.
发明内容Contents of the invention
本实用新型的目的在于提供一种MTO工艺过程中重烃、重油及富氧水的分离装置。所述装置通过改变工艺流程,增设重油闪蒸罐回收部分重烃,增设油水分离系统回收油类物质,有利于提高氧化物汽提塔水质,避免重烃及氧化物长期在系统内积累、循环,有利于MTO装置的长周期平稳运行。The purpose of the utility model is to provide a separation device for heavy hydrocarbon, heavy oil and oxygen-enriched water in the MTO process. The device changes the process flow, adds a heavy oil flash tank to recover some heavy hydrocarbons, and adds an oil-water separation system to recover oily substances, which is conducive to improving the water quality of the oxide stripper and avoiding the long-term accumulation and circulation of heavy hydrocarbons and oxides in the system , which is conducive to the long-term stable operation of the MTO device.
本实用新型的目的是通过以下措施来实现的:The purpose of this utility model is achieved by the following measures:
一种MTO工艺过程中重烃、重油及富氧水的分离装置,包括产品气压缩机一段入口缓冲罐,其特征在于,所述的分离装置还包括重烃闪蒸罐以及油水分离器;其中产品气压缩机一段入口缓冲罐的底部出料口通过缓冲罐出料泵与重烃闪蒸罐的进料口相连,所述重烃闪蒸罐底部的闪蒸液出料口通过重烃闪蒸罐出料泵与油水分离器的进料口相连;A separation device for heavy hydrocarbons, heavy oil and oxygen-enriched water in the MTO process, including a buffer tank at the inlet of a product gas compressor, characterized in that the separation device also includes a heavy hydrocarbon flash tank and an oil-water separator; wherein The bottom outlet of the buffer tank at the inlet of the product gas compressor is connected to the feed port of the heavy hydrocarbon flash tank through the buffer tank discharge pump, and the flash liquid outlet at the bottom of the heavy hydrocarbon flash tank is passed through the heavy hydrocarbon flash tank. The discharge pump of the steamer is connected with the feed port of the oil-water separator;
所述重烃闪蒸罐顶部的气相出料口通过回流管道连接至压缩机一段入口缓冲罐的产品气进口;所述油水分离器分别设置油相出料口和水相出料口,油相出料口与C6产品储罐连接,水相出料口与氧化物汽提塔连接。The gas phase discharge port on the top of the heavy hydrocarbon flash tank is connected to the product gas inlet of the buffer tank at the first section of the compressor through a return pipeline; the oil-water separator is respectively provided with an oil phase discharge port and a water phase discharge port, and the oil phase The discharge port is connected with the C6 product storage tank, and the water phase discharge port is connected with the oxide stripping tower.
所述油水分离器顶部的气相出料口通过管道连接至压缩机一段入口缓冲罐的产品气进口。The gas phase discharge port at the top of the oil-water separator is connected to the product gas inlet of the first-stage inlet buffer tank of the compressor through a pipeline.
所述压缩机一段入口缓冲罐设置远传液位计,缓冲罐出料泵后设置有入口缓冲罐的液位控制阀。The inlet buffer tank of the first section of the compressor is equipped with a remote liquid level gauge, and a liquid level control valve for the inlet buffer tank is installed behind the discharge pump of the buffer tank.
所述重烃闪蒸罐设置远传液位计,重烃闪蒸罐出料泵后设置有重烃闪蒸罐的液位控制阀。The heavy hydrocarbon flash tank is provided with a remote liquid level gauge, and the heavy hydrocarbon flash tank discharge pump is provided with a liquid level control valve for the heavy hydrocarbon flash tank.
所述重烃闪蒸罐底部还设置有再沸器。A reboiler is also provided at the bottom of the heavy hydrocarbon flash tank.
所述重烃闪蒸罐出料泵与油水分离器的进料口之间的连接管道上还设置有一个水冷式换热器;所述的连接管道上,在水冷式换热器前设置一条并联管道支路用于将分离塔上部水合流至油水分离器中。A water-cooled heat exchanger is also arranged on the connecting pipeline between the discharge pump of the heavy hydrocarbon flash tank and the feed port of the oil-water separator; The parallel pipeline branch is used to combine the water in the upper part of the separation tower into the oil-water separator.
MTO产品气压缩机一段入口缓冲罐含重烃的富氧水在液位控制下经缓冲罐出料泵进入重油闪蒸罐,并通过低低压蒸汽(LLPS)加热使其部分汽化,闪蒸出的气相轻组分重新返回到产品气压缩机一段入口缓冲罐回收。液相通过重油闪蒸罐出料泵加压后经水冷式换热器冷却后进入油水分离罐。油水分离后油类产品在液位控制下与OCP单元的C6产品一道送至C6产品储罐。含有氧化物的水相则在界面控制下送入氧化物汽提塔进行氧化物回收,油水分离罐中的气相轻组分经顶部出气管道重新返回到产品气压缩机一段入口缓冲罐回收。The oxygen-enriched water containing heavy hydrocarbons in the inlet buffer tank of the MTO product gas compressor enters the heavy oil flash tank through the buffer tank outlet pump under liquid level control, and is heated by low-pressure steam (LLPS) to partially vaporize and flash out The light components of the gas phase are returned to the inlet buffer tank of the product gas compressor for recovery. The liquid phase is pressurized by the discharge pump of the heavy oil flash tank, cooled by a water-cooled heat exchanger, and then enters the oil-water separation tank. After oil-water separation, the oil product is sent to the C6 product storage tank together with the C6 product of the OCP unit under liquid level control. The water phase containing oxides is sent to the oxide stripping tower under interface control for oxide recovery, and the light components in the gas phase in the oil-water separation tank are returned to the first-stage inlet buffer tank of the product gas compressor through the top gas outlet pipeline for recovery.
有益效果:Beneficial effect:
本实用新型能够实现对MTO工艺过程中重烃、重油及氧化物的回收利用,能够节约资源、降低生产成本。对MTO工艺产生的重烃及富氧水单独处理,还能够避免重烃及氧化物在系统内累积,防止急冷塔堵塞,有利于提高氧化物吸收塔的吸收效果。The utility model can realize the recovery and utilization of heavy hydrocarbons, heavy oils and oxides in the MTO process, can save resources and reduce production costs. The separate treatment of heavy hydrocarbons and oxygen-enriched water produced by the MTO process can also avoid the accumulation of heavy hydrocarbons and oxides in the system, prevent the blockage of the quench tower, and help improve the absorption effect of the oxide absorption tower.
附图说明Description of drawings
图1为本实用新型的一种MTO工艺过程中重烃、重油及富氧水的分离装置的结构示意图。其中1为产品气压缩机一段入口缓冲罐,2为缓冲罐出料泵,3为液位控制阀,4为重烃闪蒸罐,5为再沸器,6为流量控制装置,7为流量控制装置,8为重烃闪蒸罐出料泵,9为液位控制阀,10为水冷式换热器,11为油水分离器,13为压力控制装置,14为C6产品储罐,15为氧化物汽提塔,16为分离塔。Fig. 1 is a structural schematic diagram of a separation device for heavy hydrocarbons, heavy oil and oxygen-enriched water in an MTO process of the present invention. Among them, 1 is the inlet buffer tank of the product gas compressor section, 2 is the discharge pump of the buffer tank, 3 is the liquid level control valve, 4 is the heavy hydrocarbon flash tank, 5 is the reboiler, 6 is the flow control device, and 7 is the flow rate Control device, 8 is the heavy hydrocarbon flash tank discharge pump, 9 is the liquid level control valve, 10 is the water-cooled heat exchanger, 11 is the oil-water separator, 13 is the pressure control device, 14 is the C6 product storage tank, 15 is The oxide stripping tower, 16 is a separation tower.
具体实施方式detailed description
一种MTO工艺过程中重烃、重油及富氧水的分离装置,包括产品气压缩机一段入口缓冲罐1、重烃闪蒸罐4以及油水分离器11;其中产品气压缩机一段入口缓冲罐1的底部出料口通过缓冲罐出料泵2与重烃闪蒸罐4的进料口相连,产品气压缩机一段入口缓冲罐1上还设置有一个远传液位计LIC,并将控制信号传递给缓冲罐出料泵2后的液位控制阀3,来控制压缩机一段入口缓冲罐1中的液位;所述重烃闪蒸罐4底部的闪蒸液出料口通过重烃闪蒸罐出料泵8与油水分离器11的进料口相连;所述重烃闪蒸罐4上还设置一个远传液位计LIC,并将控制信号传递给重烃闪蒸罐出料泵8后设置的重烃闪蒸罐4的液位控制阀9。所述重烃闪蒸罐4顶部设有气体回流管道用于将重烃闪蒸罐4中气相组分回流至产品气压缩机一段入口缓冲罐1,所述气体回流管道与油水分离器11的顶部设置的出气管道汇合至分离塔产品气的进气管道后合流至产品气压缩机一段入口缓冲罐1中;所述油水分离器11的顶部出气管道上还设置有一个压力控制装置13,所述油水分离器分别设置油相出料口和水相出料口,油相出料口与C6产品储罐14连接,水相出料口与氧化物汽提塔15连接。所述重烃闪蒸罐4上还设置有一个再沸器5,所述再沸器5有一个低低压蒸汽进口以及一个低低压凝液出口,并通过流量控制装置6控制低低压凝液流量。所述重烃闪蒸罐出料泵8与油水分离器11的进料口之间的连接管道上还设置有一个水冷式换热器10,在水冷式换热器10之前设置一条并联管道支路用于将分离塔16上部水合流至油水分离器11中,所述管道支路上设置有流量控制装置7;所述水冷式换热器10上设有循环水回水管道和循环水上水管道。A separation device for heavy hydrocarbons, heavy oil and oxygen-enriched water in the MTO process, including a buffer tank 1 at the inlet of the product gas compressor section, a heavy hydrocarbon flash tank 4, and an oil-water separator 11; wherein the buffer tank at the inlet of the product gas compressor section The bottom discharge port of 1 is connected with the feed port of the heavy hydrocarbon flash tank 4 through the buffer tank discharge pump 2, and a remote liquid level gauge LIC is also set on the product gas compressor section inlet buffer tank 1, which will control The signal is transmitted to the liquid level control valve 3 behind the buffer tank discharge pump 2 to control the liquid level in the buffer tank 1 at the inlet of the first section of the compressor; the flash liquid outlet at the bottom of the heavy hydrocarbon flash tank 4 passes through the heavy hydrocarbon The flash tank discharge pump 8 is connected to the feed port of the oil-water separator 11; a remote liquid level gauge LIC is also set on the heavy hydrocarbon flash tank 4, and the control signal is transmitted to the heavy hydrocarbon flash tank discharge The liquid level control valve 9 of the heavy hydrocarbon flash tank 4 arranged after the pump 8 . The top of the heavy hydrocarbon flash tank 4 is provided with a gas return pipeline for returning the gas phase components in the heavy hydrocarbon flash tank 4 to the product gas compressor section inlet buffer tank 1, and the gas return pipeline is connected with the oil-water separator 11 The gas outlet pipeline provided at the top merges into the inlet pipeline of the separation tower product gas and then merges into the first section of the inlet buffer tank 1 of the product gas compressor; a pressure control device 13 is also arranged on the top gas outlet pipeline of the oil-water separator 11, so that The oil-water separator is respectively provided with an oil phase outlet and a water phase outlet, the oil phase outlet is connected to the C6 product storage tank 14, and the water phase outlet is connected to the oxide stripper 15. The heavy hydrocarbon flash tank 4 is also provided with a reboiler 5, the reboiler 5 has a low-pressure steam inlet and a low-pressure condensate outlet, and the low-pressure condensate flow is controlled by a flow control device 6 . A water-cooled heat exchanger 10 is also arranged on the connecting pipeline between the discharge pump 8 of the heavy hydrocarbon flash tank and the feed port of the oil-water separator 11, and a parallel pipeline branch is set before the water-cooled heat exchanger 10. The pipeline is used to combine the water in the upper part of the separation tower 16 into the oil-water separator 11, and a flow control device 7 is arranged on the pipeline branch; the water-cooled heat exchanger 10 is provided with a circulating water return pipeline and a circulating water upper water pipeline .
本实用新型所述的一种MTO工艺过程中重烃、重油及富氧水的分离装置工作时,来自分离塔的产品气在带有段间冷却器和段间缓冲罐的四段离心式压缩机中被逐级压缩,从250kpa压缩到约3000kpa,压缩机段间流体分别在段间冷却器和段间缓冲罐中冷却和闪蒸,从而去除大部分水及重质烃类。段间的冷凝物,包括水和一些液态烃类通过段间缓冲罐后被送回产品气压缩机一段入口缓冲罐1,产品气压缩机一段入口缓冲罐1含重烃的富氧水在液位控制下经缓冲罐出料泵2进入重油闪蒸罐4,并通过低低压蒸汽(LLPS)加热使其部分汽化,低低压凝液由流量控制装置6控制。闪蒸出的气相轻组分重新返回到产品气压缩机一段入口缓冲罐1回收。液相通过重油闪蒸罐出料泵8加压后在重烃闪蒸罐液位控制阀9的控制下经水冷式换热器10冷却后进入油水分离罐11。油水分离后油类产品在液位控制下与OCP单元的C6产品一道送至C6产品储罐14。含有氧化物的水相则在界面控制下送入氧化物汽提塔15进行氧化物回收,油水分离罐11中的气相轻组分经顶部出气管道重新返回到产品气压缩机一段入口缓冲罐1回收。When the separation device for heavy hydrocarbons, heavy oil and oxygen-enriched water in the MTO process described in the utility model is working, the product gas from the separation tower is compressed in the four-stage centrifugal type with an inter-stage cooler and an inter-stage buffer tank. The compressor is compressed step by step from 250kpa to about 3000kpa, and the interstage fluid of the compressor is cooled and flashed in the interstage cooler and interstage buffer tank respectively, thereby removing most of the water and heavy hydrocarbons. The inter-stage condensate, including water and some liquid hydrocarbons, is sent back to the first-stage inlet buffer tank 1 of the product gas compressor after passing through the inter-stage buffer tank, and the oxygen-enriched water containing heavy hydrocarbons in the liquid Under position control, the heavy oil enters the heavy oil flash tank 4 through the discharge pump 2 of the buffer tank, and is partially vaporized by heating with low-pressure steam (LLPS), and the low-pressure condensate is controlled by the flow control device 6 . The gas phase light components flashed out are returned to the buffer tank 1 at the inlet of the first section of the product gas compressor for recovery. The liquid phase is pressurized by the discharge pump 8 of the heavy oil flash tank, and then enters the oil-water separation tank 11 after being cooled by the water-cooled heat exchanger 10 under the control of the liquid level control valve 9 of the heavy hydrocarbon flash tank. After oil-water separation, the oil product is sent to the C6 product storage tank 14 together with the C6 product of the OCP unit under liquid level control. The water phase containing oxides is sent to the oxide stripping tower 15 under interface control to recover oxides, and the light components in the gas phase in the oil-water separation tank 11 are returned to the buffer tank 1 at the inlet of the first stage of the product gas compressor through the top outlet pipeline. Recycle.
Claims (7)
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| CN105419861A (en) * | 2015-12-31 | 2016-03-23 | 惠生(南京)清洁能源股份有限公司 | Separating device for heavy hydrocarbon, heavy oil and heavy-oxygen-enriched water in MTO technology process |
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| CN105419861A (en) * | 2015-12-31 | 2016-03-23 | 惠生(南京)清洁能源股份有限公司 | Separating device for heavy hydrocarbon, heavy oil and heavy-oxygen-enriched water in MTO technology process |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 210047 No. 118, Tai Fang Road, Nanjing chemical industry park, Jiangsu, Nanjing Patentee after: NANJING CHENGZHI CLEAN ENERGY Co.,Ltd. Address before: 210047 No. 118, Tai Fang Road, Nanjing chemical industry park, Jiangsu, Nanjing Patentee before: Nanjing Zhicheng clean energy Limited by Share Ltd. Address after: 210047 No. 118, Tai Fang Road, Nanjing chemical industry park, Jiangsu, Nanjing Patentee after: Nanjing Zhicheng clean energy Limited by Share Ltd. Address before: 210047 No. 118, Tai Fang Road, Nanjing chemical industry park, Jiangsu, Nanjing Patentee before: WISON (NANJING) CLEAN ENERGY CO.,LTD. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160608 |