CN205290746U - Three -dimensional manual positioning device - Google Patents

Three -dimensional manual positioning device Download PDF

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Publication number
CN205290746U
CN205290746U CN201620025737.3U CN201620025737U CN205290746U CN 205290746 U CN205290746 U CN 205290746U CN 201620025737 U CN201620025737 U CN 201620025737U CN 205290746 U CN205290746 U CN 205290746U
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plate
travel mechanism
moving mechanism
guide rail
direction moving
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施陈威
李峰平
周斯加
黄继宝
孙存轩
朱亚东
黄科
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Wenzhou University
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Wenzhou University
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Abstract

本实用新型提供了一种三维手动定位装置,包括底板、型材框架、X向移动机构、Y向移动机构、Z向移动机构、顶针安装板、多个弹簧顶针、调距板、微调螺栓、操作手柄和控制器工装;X向移动机构、Y向移动机构和Z向移动机构组成三维运动系统,所述调距板呈水平状态安装在所述三维运动系统上;所述调距板上开设有一螺纹孔,所述微调螺栓旋入螺纹孔内,两者形成螺纹连接副;操作手柄安装在调距板的侧面,用于手动调节调距板的位置;顶针安装板固定安装在调距板的下表面,所述多个弹簧顶针固定安装在顶针安装板上,与顶针安装板同步移动。本实用新型能适应水泵控制器的接线柱的布局变化,可以适用于多种型号的水泵控制器,而且定位准确,调节简便。

The utility model provides a three-dimensional manual positioning device, which comprises a bottom plate, a profile frame, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction moving mechanism, a thimble mounting plate, a plurality of spring thimbles, a distance-adjusting plate, fine-tuning bolts, an operating The handle and controller tooling; the X-direction moving mechanism, the Y-direction moving mechanism and the Z-direction moving mechanism form a three-dimensional motion system, and the distance adjustment plate is installed on the three-dimensional motion system in a horizontal state; The threaded hole, the fine-tuning bolt is screwed into the threaded hole, and the two form a threaded connection pair; the operating handle is installed on the side of the distance-adjusting plate, and is used to manually adjust the position of the distance-adjusting plate; the thimble mounting plate is fixedly installed on the distance-adjusting plate On the lower surface, the multiple spring thimbles are fixedly mounted on the thimble mounting plate and move synchronously with the thimble mounting plate. The utility model can adapt to the layout change of the wiring posts of the water pump controller, can be applied to various types of water pump controllers, and has accurate positioning and convenient adjustment.

Description

一种三维手动定位装置A three-dimensional manual positioning device

技术领域technical field

本实用新型属于定位技术领域,具体涉及一种用于水泵控制器的三维手动定位装置。The utility model belongs to the technical field of positioning, in particular to a three-dimensional manual positioning device for a water pump controller.

背景技术Background technique

水泵控制器适用于城市供水系统中取水泵站、水厂加压泵站、中途加压泵站、小区加压泵站的远程监控及管理。泵站管理人员在监控中心可远程监测现场设备的工作状态和运行参数;可远程控制供水设备的启停;可图像监视站内全景或重要工位。The water pump controller is suitable for remote monitoring and management of water intake pumping stations, water plant pressurized pump stations, midway pressurized pump stations, and community pressurized pump stations in urban water supply systems. The management personnel of the pumping station can remotely monitor the working status and operating parameters of the on-site equipment in the monitoring center; remotely control the start and stop of the water supply equipment; and monitor the panorama or important positions in the station with images.

水泵控制器在出厂前通常都要进行各项有关性能的检测,在进行检测时需要专用的定位装置将水泵控制器夹紧固定,以保证测试结果的准确性。传统的定位装置一般只适用于单一型号产品,比如水泵控制器里面接线柱的位置改变就要改变或者更换定位装置,已经不能满足多样化产品的检测需求。Before the water pump controller leaves the factory, various related performance tests are usually carried out. During the test, a special positioning device is required to clamp and fix the water pump controller to ensure the accuracy of the test results. Traditional positioning devices are generally only suitable for a single type of product. For example, if the position of the terminal in the water pump controller is changed, the positioning device must be changed or replaced, which can no longer meet the detection needs of diversified products.

实用新型内容Utility model content

本实用新型针对上述现有技术的不足,提供了一种适用范围广、定位精准的三维手动定位装置。The utility model provides a three-dimensional manual positioning device with wide application range and precise positioning aiming at the above-mentioned deficiencies in the prior art.

本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:

一种三维手动定位装置,包括底板、型材框架、X向移动机构、Y向移动机构、Z向移动机构、顶针安装板、多个弹簧顶针、调距板、微调螺栓、操作手柄和控制器工装;A three-dimensional manual positioning device, including a base plate, a profile frame, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction moving mechanism, a thimble mounting plate, a plurality of spring thimbles, a distance-adjusting plate, fine-tuning bolts, an operating handle and a controller tooling ;

所述型材框架包含有四根竖直的立柱,每根立柱的底端均安装在底板上,每根立柱的顶端通过型材依次连接;所述控制器工装固定安装在底板的上表面,用于安放待定位的水泵控制器;The profile frame includes four vertical columns, the bottom of each column is installed on the base plate, and the top of each column is sequentially connected by profiles; the controller tooling is fixedly installed on the upper surface of the base plate for Place the water pump controller to be positioned;

所述X向移动机构、Y向移动机构和Z向移动机构组成三维运动系统,所述调距板呈水平状态安装在所述三维运动系统上,可沿XYZ三个方向移动;所述调距板上开设有一螺纹孔,所述微调螺栓旋入螺纹孔内,两者形成螺纹连接副;操作手柄安装在调距板的侧面,用于手动调节调距板的位置;顶针安装板固定安装在调距板的下表面,所述多个弹簧顶针固定安装在顶针安装板上,与顶针安装板同步移动。The X-direction movement mechanism, the Y-direction movement mechanism and the Z-direction movement mechanism form a three-dimensional motion system, and the distance adjustment plate is installed on the three-dimensional motion system in a horizontal state and can move along three directions of XYZ; the distance adjustment plate There is a threaded hole on the plate, and the fine-tuning bolt is screwed into the threaded hole, and the two form a threaded connection pair; the operating handle is installed on the side of the distance-adjusting plate, and is used to manually adjust the position of the distance-adjusting plate; the thimble mounting plate is fixed on the On the lower surface of the distance adjusting plate, the plurality of spring thimbles are fixedly mounted on the thimble mounting plate and move synchronously with the thimble mounting plate.

进一步的,所述Y向移动机构包括Y向左导轨、Y向右导轨、两个直线滑块和两个连轴块;所述连轴块固定安装在直线滑块上,与直线滑块联动;Y向左导轨和Y向右导轨相互平行,Y向左导轨的两端分别通过Y轴安装块固定在型材框架左侧的两根立柱上,Y向右导轨的两端分别通过Y轴安装块固定在型材框架右侧的两根立柱上;两个直线滑块分别安装在Y向左导轨和Y向右导轨上;Further, the Y-direction moving mechanism includes a Y-direction guide rail, a Y-direction guide rail, two linear sliders and two shaft coupling blocks; the coupling shaft blocks are fixedly installed on the linear sliders and are linked with the linear sliders ;The Y-to-left guide rail and the Y-to-right guide rail are parallel to each other, the two ends of the Y-to-left guide rail are fixed on the two columns on the left side of the profile frame through the Y-axis mounting blocks, and the two ends of the Y-to-right guide rail are respectively installed through the Y-axis The block is fixed on the two columns on the right side of the profile frame; the two linear sliders are respectively installed on the Y guide rail to the left and the Y guide rail to the right;

所述X向移动机构包括X向上导轨、X向下导轨、两个X轴紧固件和X向滑块,所述X向上导轨和X向下导轨相互平行,X向上导轨和X向下导轨的两端分别固定安装在Y向移动机构的两个连轴块上;X向滑块安装在X向上导轨和X向下导轨上,可沿X向水平移动;The X-direction moving mechanism includes an X-up guide rail, an X-down guide rail, two X-axis fasteners and an X-direction slider, the X-up guide rail and the X-down guide rail are parallel to each other, and the X-up guide rail and the X-down guide rail The two ends of the two are fixedly installed on the two connecting shaft blocks of the Y-direction moving mechanism; the X-direction slider is installed on the X-up guide rail and the X-down guide rail, and can move horizontally along the X-direction;

所述Z向移动机构包括两根Z向导轨、两个Z轴紧固件和Z向滑块,Z向滑块固定安装在X向滑块上,两根Z向导轨通过两个Z轴紧固件相互平行的安装,Z向滑块安装在两根Z向导轨上,可沿Z向上下移动;The Z-direction moving mechanism includes two Z-direction rails, two Z-axis fasteners and a Z-direction slider. The Z-direction slider is fixedly installed on the X-direction slider. The firmware is installed parallel to each other, and the Z-direction slider is installed on two Z-guiding rails, which can move up and down along Z;

所述调距板呈水平状态固定安装在两根Z向导轨的底端。The distance adjustment plate is fixedly installed on the bottom ends of the two Z guide rails in a horizontal state.

本实用新型所述的三维手动定位装置能适应水泵控制器的接线柱的布局变化,可以适用于多种型号的水泵控制器。比如水泵控制器里面接线柱的位置发生改变时,则可以通过手柄调节由X向移动机构、Y向移动机构和Z向移动机构组成的三维运动系统,进而带动弹簧顶针在三维空间内移动,手动精确定位到水泵控制器的接线柱,从而可以更加灵活的加工产品。同时本实用新型还可以通过微调螺栓来实现弹簧顶针位置的微调,既能控制上下间距,又能防止前后左右的移动。弹簧顶针也给加工带来一定的操作空间,减小操作难度,在保证接触良好的情况下还可以防止顶针撞损。The three-dimensional manual positioning device described in the utility model can adapt to the layout change of the wiring posts of the water pump controller, and can be applied to various types of water pump controllers. For example, when the position of the terminal in the water pump controller changes, the three-dimensional motion system composed of the X-direction movement mechanism, the Y-direction movement mechanism and the Z-direction movement mechanism can be adjusted through the handle, and then drive the spring thimble to move in the three-dimensional space. Accurate positioning to the terminal of the water pump controller, so that the product can be processed more flexibly. At the same time, the utility model can also realize the fine adjustment of the position of the spring thimble through the fine adjustment bolt, which can control the vertical distance and prevent the front, rear, left, and right movements. The spring thimble also brings a certain operating space to the processing, reduces the difficulty of operation, and can prevent the thimble from being damaged while ensuring good contact.

附图说明Description of drawings

图1为本实用新型所述用于水泵控制器的三维手动定位装置的结构图;Fig. 1 is the structural diagram of the three-dimensional manual positioning device used for the water pump controller described in the utility model;

图中各标号的含义如下:The meanings of the symbols in the figure are as follows:

连轴块1、直线滑块2、Y向右导轨3、Y轴安装块4、X轴紧固件5、微调螺栓6、操作手柄7、角接件8、底板9、控制器工装10、水泵控制器11、顶针安装板12、接线柱13、弹簧顶针14、调距板15、Z轴紧固件16、Z向滑块17、型材框架18、X向滑块19、X向上导轨20、X向下导轨21、Y向左导轨22、Z向导轨23。Coupling block 1, linear slider 2, Y guide rail 3 to the right, Y-axis mounting block 4, X-axis fastener 5, fine-tuning bolt 6, operating handle 7, corner joint 8, bottom plate 9, controller tooling 10, Water pump controller 11, thimble mounting plate 12, terminal post 13, spring thimble 14, distance adjustment plate 15, Z-axis fastener 16, Z-direction slider 17, profile frame 18, X-direction slider 19, X-up guide rail 20 , X downward guide rail 21, Y guide rail 22 to the left, Z guide rail 23.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

如图1所示,本实用新型提供了一种用于水泵控制器的三维手动定位装置,包括底板9、型材框架18、X向移动机构、Y向移动机构、Z向移动机构、顶针安装板12、多个弹簧顶针14、调距板15、微调螺栓6、操作手柄7和控制器工装10。As shown in Figure 1, the utility model provides a three-dimensional manual positioning device for a water pump controller, including a bottom plate 9, a profile frame 18, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction moving mechanism, and a thimble mounting plate 12. A plurality of pogo pins 14, a distance adjusting plate 15, a fine-tuning bolt 6, an operating handle 7 and a controller tooling 10.

所述型材框架18包含有四根竖直的立柱,每根立柱的底端均安装在底板9上,每根立柱的顶端通过型材依次连接,形成一长方体形状。所述每根立柱与底板9的连接处均安装有角接件8,以使其整体结构更加稳定。The profile frame 18 includes four vertical columns, the bottom of each column is installed on the base plate 9, and the top of each column is sequentially connected by profiles to form a cuboid shape. Corner joints 8 are installed at the connection between each column and the bottom plate 9 to make the overall structure more stable.

控制器工装10固定安装在底板9的上表面,用于安放水泵控制器11。The controller tooling 10 is fixedly installed on the upper surface of the bottom plate 9 for placing the water pump controller 11 .

Y向移动机构包括Y向左导轨22、Y向右导轨3、两个直线滑块2和两个连轴块1。所述连轴块1固定安装在直线滑块2上,与直线滑块2联动。Y向左导轨22和Y向右导轨3相互平行,Y向左导轨22的两端分别通过Y轴安装块4固定在型材框架18左侧的两根立柱上,Y向右导轨3的两端分别通过Y轴安装块4固定在型材框架18右侧的两根立柱上。两个直线滑块2分别安装在Y向左导轨22和Y向右导轨3上。The Y-direction moving mechanism comprises a Y-direction left guide rail 22 , a Y-direction right guide rail 3 , two linear slide blocks 2 and two coupling blocks 1 . The coupling block 1 is fixedly installed on the linear slider 2 and is linked with the linear slider 2 . The Y-to-left guide rail 22 and the Y-to-right guide rail 3 are parallel to each other, and the two ends of the Y-to-left guide rail 22 are respectively fixed on the two columns on the left side of the profile frame 18 through the Y-axis mounting block 4, and the two ends of the Y-to-right guide rail 3 They are respectively fixed on the two columns on the right side of the profile frame 18 through the Y-axis mounting block 4 . The two linear sliders 2 are installed on the Y-to-left guide rail 22 and the Y-to-right guide rail 3 respectively.

X向移动机构包括X向上导轨20、X向下导轨21、两个X轴紧固件5和X向滑块19,所述X向上导轨20和X向下导轨21相互平行,X向上导轨20和X向下导轨21的两端分别固定安装在Y向移动机构的两个连轴块1上。X向滑块19安装在X向上导轨20和X向下导轨21上,可沿X向水平移动。两个X轴紧固件5设置的目的是保持两根导轨间的平行度,还可以防止轴间的错位。The X-direction moving mechanism comprises an X upward guide rail 20, an X downward guide rail 21, two X-axis fasteners 5 and an X-direction slider 19, and the X upward guide rail 20 and the X downward guide rail 21 are parallel to each other, and the X upward guide rail 20 and the two ends of the X downward guide rail 21 are respectively fixedly installed on the two coupling blocks 1 of the Y-direction moving mechanism. The X-direction slide block 19 is installed on the X-up guide rail 20 and the X-down guide rail 21, and can move horizontally along the X-direction. The purpose of the two X-axis fasteners 5 is to maintain the parallelism between the two guide rails and prevent misalignment between the axes.

Z向移动机构包括两根Z向导轨23、两个Z轴紧固件16和Z向滑块17,Z向滑块17固定安装在X向滑块19上,两根Z向导轨23通过两个Z轴紧固件16相互平行的安装,Z向滑块17安装在两根Z向导轨23上,可沿Z向上下移动。Z direction moving mechanism comprises two Z guide rails 23, two Z-axis fasteners 16 and Z direction slider 17, and Z direction slider 17 is fixedly installed on the X direction slider 19, and two Z direction guide rails 23 pass two Two Z-axis fasteners 16 are installed parallel to each other, and the Z-slide block 17 is installed on two Z-guiding rails 23, and can move up and down along Z.

所述调距板15呈水平状态固定安装在两根Z向导轨23的底端,所述调距板15上开设有一螺纹孔,所述微调螺栓6旋入螺纹孔内,两者形成螺纹连接副。操作手柄7安装在调距板15的侧面,用于手动调节调距板15的位置。The distance adjusting plate 15 is fixedly installed on the bottom ends of the two Z guide rails 23 in a horizontal state, and a threaded hole is provided on the distance adjusting plate 15, and the fine-tuning bolt 6 is screwed into the threaded hole, and the two form a threaded connection. vice. The operating handle 7 is installed on the side of the distance adjusting plate 15 for manually adjusting the position of the distance adjusting plate 15 .

顶针安装板12固定安装在调距板15的下表面,所述多个弹簧顶针14固定安装在顶针安装板12上,与顶针安装板12同步移动。所述水泵控制器11上有若干个接线柱13,所述弹簧顶针14的主要目的是顶紧接线柱13,实现接线柱的精确定位。The thimble mounting plate 12 is fixedly mounted on the lower surface of the distance adjusting plate 15 , and the plurality of spring thimbles 14 are fixedly mounted on the thimble mounting plate 12 and move synchronously with the thimble mounting plate 12 . There are several terminal posts 13 on the water pump controller 11, and the main purpose of the spring thimble 14 is to push against the terminal posts 13 so as to realize precise positioning of the terminal posts.

上述用于水泵控制器的三维手动定位装置的工作原理和过程为:The working principle and process of the above-mentioned three-dimensional manual positioning device for the water pump controller are as follows:

首先将水泵控制器11安放于控制器工装10内;之后,通过手柄调节由X向移动机构、Y向移动机构和Z向移动机构组成的三维运动系统,使得调距板15带动顶针安装板12运动,进而带动弹簧顶针14在三维空间内移动,手动精确定位到水泵控制器11上的接线柱13。First, the water pump controller 11 is placed in the controller tooling 10; then, the three-dimensional motion system composed of the X-direction moving mechanism, the Y-direction moving mechanism and the Z-direction moving mechanism is adjusted through the handle, so that the distance adjustment plate 15 drives the thimble mounting plate 12 movement, and then drives the spring thimble 14 to move in three-dimensional space, and is manually and precisely positioned to the terminal post 13 on the water pump controller 11.

本实用新型采用的弹簧顶针14是行程可调的铜镀弹簧针,作用是既能紧紧顶住水泵控制器11上的接线柱13,又能通过手动的方式带来可调的高度,安全又可靠。The spring thimble 14 adopted by the utility model is a copper-plated spring needle with adjustable stroke, which can not only tightly withstand the terminal post 13 on the water pump controller 11, but also bring an adjustable height manually, which is safe. And reliable.

本实用新型的调距板15上还设置有微调螺母6,它的作用是能控制弹簧顶针14的上下高度在可调的范围内,还可以利用多个导轨和调距板15的重力产生与底板9的摩擦力来定位,减少在平面内的移动。The distance adjusting plate 15 of the present utility model is also provided with a fine-tuning nut 6, and its effect is to control the up and down height of the spring thimble 14 within an adjustable range, and can also utilize the gravitational force generation of a plurality of guide rails and the distance adjusting plate 15 to interact with each other. The friction force of the bottom plate 9 is used to locate, reducing the movement in the plane.

本实用新型可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本实用新型的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It is obvious to those skilled in the art that the present utility model can be changed in many ways, and such changes are not considered to depart from the scope of the present utility model. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.

Claims (2)

1. a three-dimensional manual positioning device, it is characterized in that, including base plate (9), section material framework (18), X to travel mechanism, Y-direction travel mechanism, Z-direction travel mechanism, thimble installing plate (12), multiple spring thimble (14), roll adjustment plate (15), trimming bolt (6), operation handle (7) and controller frock (10);
Described section material framework (18) includes four vertical columns, and the bottom of every root post is installed on base plate (9), and the top of every root post is sequentially connected with by section bar; Described controller frock (10) is fixedly mounted on the upper surface of base plate (9), for laying water pump controller (11) to be positioned;
Described X forms three-dimensional motion system to travel mechanism, Y-direction travel mechanism and Z-direction travel mechanism, and described roll adjustment plate (15) is the level of state and is arranged in described three-dimensional motion system, can move along tri-directions of XYZ; Offering a screwed hole on described roll adjustment plate (15), described trimming bolt (6) screws in screwed hole, and both form threaded connection pair; Operation handle (7) is arranged on the side of roll adjustment plate (15), for the position of manual adjustments roll adjustment plate (15); Thimble installing plate (12) is fixedly mounted on the lower surface of roll adjustment plate (15), the plurality of spring thimble (14) is fixedly mounted on thimble installing plate (12), with thimble installing plate (12) synchronizing moving.
2. three-dimensional manual positioning device according to claim 1, it is characterized in that, described Y-direction travel mechanism includes Y-direction left rail (22), the right guide rail of Y-direction (3), two linear slider (2) and two connecting shaft blocks (1); Described connecting shaft block (1) is fixedly mounted in linear slider (2), links with linear slider (2); Y-direction left rail (22) and the right guide rail of Y-direction (3) are parallel to each other, the two ends of Y-direction left rail (22) are fixed on two root posts in section material framework (18) left side respectively through Y-axis mounting blocks (4), and the two ends of the right guide rail of Y-direction (3) are fixed on two root posts on section material framework (18) right side respectively through Y-axis mounting blocks (4); Two linear slider (2) are separately mounted in Y-direction left rail (22) and the right guide rail of Y-direction (3);
Described X includes X to upper rail (20), X to lower guideway (21), two X-axis securing members (5) and X to slide block (19) to travel mechanism, described X is parallel to each other to upper rail (20) and X to lower guideway (21), and X is respectively and fixedly installed on two connecting shaft blocks (1) of Y-direction travel mechanism to upper rail (20) and X to the two ends of lower guideway (21); X is arranged on X to upper rail (20) and X to lower guideway (21) to slide block (19), can along X to moving horizontally;
Described Z-direction travel mechanism includes two Z-direction guide rails (23), two Z axis securing members (16) and Z-direction slide block (17), Z-direction slide block (17) is fixedly mounted on X on slide block (19), the installation that two Z-direction guide rails (23) are parallel to each other by two Z axis securing members (16), Z-direction slide block (17) is arranged on two Z-direction guide rails (23), can move up and down along Z-direction;
Described roll adjustment plate (15) is the level of state and is fixedly mounted on the bottom of two Z-direction guide rails (23).
CN201620025737.3U 2016-01-11 2016-01-11 Three -dimensional manual positioning device Expired - Fee Related CN205290746U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109188034A (en) * 2018-08-17 2019-01-11 北京索英电气技术有限公司 A kind of measurement probe location adjusting device
CN110977877A (en) * 2019-12-20 2020-04-10 上海宝冶工程技术有限公司 Three-dimensional manual adjusting device
CN114211418A (en) * 2021-10-26 2022-03-22 保定天威保变电气股份有限公司 Design method of composite transformer water-cooling tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109188034A (en) * 2018-08-17 2019-01-11 北京索英电气技术有限公司 A kind of measurement probe location adjusting device
CN110977877A (en) * 2019-12-20 2020-04-10 上海宝冶工程技术有限公司 Three-dimensional manual adjusting device
CN114211418A (en) * 2021-10-26 2022-03-22 保定天威保变电气股份有限公司 Design method of composite transformer water-cooling tool

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