CN205264807U - Full -automatic pickle system - Google Patents
Full -automatic pickle system Download PDFInfo
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- CN205264807U CN205264807U CN201521140523.2U CN201521140523U CN205264807U CN 205264807 U CN205264807 U CN 205264807U CN 201521140523 U CN201521140523 U CN 201521140523U CN 205264807 U CN205264807 U CN 205264807U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model belongs to lead acid battery makes the field, concretely relates to full -automatic pickle system, including acidizing fluid storage tank, pure water storage tank, complex acid jar, switch board, acidizing fluid pure water conveying system and pickle groove, acidizing fluid pure water conveying system entry passes through the discharge gate in tube coupling to acidizing fluid storage tank, pure water storage tank, complex acid jar and pickle groove respectively, and the raw tube way is connected simultaneously to acidizing fluid pure water conveying system entry to set up ejection of compact valve separately on every discharge gate pipeline, the feed inlet in acidizing fluid pure water conveying system export rethread tube coupling to acidizing fluid storage tank, pure water storage tank, complex acid jar and pickle groove, every department feed inlet pipeline and raw tube all set up the feeding valve on the road, and acidizing fluid pure water conveying system, each ejection of compact valve and each feeding valve all are connected to the switch board. The utility model discloses can make the acidizing fluid recycle use, reduce artifical intensity of labour, improve pickle efficiency, accomplish configuration, transport, the storage of the required acidizing fluid of pickle automatically.
Description
Technical field
The utility model belongs to lead-acid accumulator and manufactures field, is specifically related to a kind of full-automatic pickling system.
Background technology
At present, the positive grid pickling procedure of domestic tube type lead-acid accumulator adopts independently acid dip tank to carry out grid pickling operation mostly,This mode of production cannot complex acid, need to be equipped with complex acid operation the special acid solution of carrying; Owing to cannot carrying out acid solution recycling, soakAfter plate, acid solution is many drains into sewage disposal operation by trench, is unfavorable for energy-conservation; Very easily contaminated environment of acid solution discharge process; Moreover solelyVertical acid dip tank cannot available ventilation, affects operator healthy.
Utility model content
For solving the deficiency in above-mentioned technology, the purpose of this utility model is: a kind of full-automatic pickling system is provided, can makes acidLiquid iterative cycles uses, and reduces hand labor intensity, improves pickling efficiency.
For solving its technical problem, technical solution adopted in the utility model is:
Described full-automatic pickling system, comprises acid solution storage tank, pure water storage tank, complex acid tank, switch board, acid solution pure water transferring systemAnd acid dip tank, acid solution pure water transferring system entrance is connected to acid solution storage tank, pure water storage tank, complex acid tank and pickling by pipeline respectivelyThe discharging opening of groove, acid solution pure water transferring system entrance connects raw material pipeline simultaneously, and sets out separately on each discharging opening pipelineMaterial valve; Acid solution pure water transferring system outlet is connected to acid solution storage tank, pure water storage tank, complex acid tank and acid dip tank by pipeline againCharging aperture, all arranges material inlet valve on every place charging aperture pipeline and raw material pipeline, acid solution pure water transferring system, each discharge valveAll be connected to switch board with each material inlet valve.
The utility model can complete configuration, conveying, the storage of the required acid solution of pickling automatically, and workflow is as follows:
The first step, complex acid liquid, raw material pipeline upper feeding valve open, raw material pure water, 1.4g/cm3Sulfuric acid enters raw material pipeline,Be delivered to complex acid tank via acid solution pure water transferring system and carry out complex acid;
Second step, acid solution stores, and after complex acid completes, the discharge valve of complex acid tank discharging opening is opened, simultaneously acid solution storage tank charging apertureMaterial inlet valve open, acid solution pure water transferring system is transferred to acid solution storage tank by the acid solution preparing by complex acid tank and stores;
The 3rd step, pickling, is manually fixed on grid in acid dip tank by acid dip tank fixture, the outlet valve of acid solution storage tank discharging openingDoor is opened, and the material inlet valve of acid dip tank charging aperture is opened simultaneously, and acid solution pure water transferring system is transferred to pickling by acid solution by complex acid tankGroove, starts pickling;
The 4th step, reclaims, and the discharge valve of acid dip tank discharging opening is opened, and the material inlet valve of complex acid tank charging aperture is opened simultaneously, acidLiquid pure water transferring system is transferred to complex acid tank by acid solution by acid dip tank, then opens raw material pipeline and material inlet valve thereof, re-startsComplex acid, repetition second step after complex acid completes;
The 5th step, rinses, pure water storage tank discharge hole for discharge valve open, and the material inlet valve of acid dip tank charging aperture is opened, and acid solution is pureWater conveying system is sent pure water into acid dip tank, rinses grid by acid dip tank cleaning hose;
The 6th step, takes out grid in acid dip tank, in order to entering next procedure.
Wherein, preferred version is:
Described acid solution storage tank arranges 1-3, and acid dip tank arranges 3-5; Can carry out the pickling operation of polylith grid simultaneously, improveOperating efficiency.
Described acid solution pure water transferring system comprises acidproof magnetic force pumping, acidproof pipeline and manually-operated gate, and acidproof magnetic force pumping adopts completeMould magnetic force pumping, acidproof pipeline adopts PP plastic tube, and manually-operated gate is standby valve, in the time that automatic valve loses efficacy, makes as substituteWith.
The outlet of acid solution pure water transferring system is connected to acid solution storage tank, pure water storage tank, complex acid tank and acid dip tank by filter and pipelineCharging aperture, fluid, before entering next target bit via acid solution pure water transferring system, first filters by filter,Filter adopts market limit to sell product, mainly comprises filter base, filter housings, screen pack, screen pack compact heap, thingMaterial is imported and exported, seal cover, adopts bag type filtering principle, and it is inner also by screen pack compact heap that screen pack is positioned over filter housingsCompress, material enters after filter by filter inlet, and flow through screen pack and filter out impurity etc., then flow out from filter outlet,Complete whole filter process.
In described complex acid tank, be arranged on line density sensor, online density sensor is connected to switch board, for detection of current complex acidWhether up to standard solution density in tank, detect complex acid automatically, and error is little, accuracy of judgement.
In described acid dip tank, liquid level sensor is set, liquid level sensor is connected to switch board, manually grid is installed in acid dip tankAfter, carry out pickling step, liquid level sensor can detect acid solution liquid level in acid dip tank automatically, as occurs the situation that liquid level is too low, canAutomatically fill into.
In described acid dip tank, agitating device is set, agitating device connects switch board; Described agitating device comprises stirring motor and stirringAxle, shaft connects stirring motor rotating shaft, can start agitating device and carry out acid solution stirring in the middle of pickling, prevents grid pickling inequality,Control the rotating shaft of Electric Machine Control stirring motor and drive shaft rotation, shaft can be made as helical structure.
Described acid dip tank correspondence arranges ventilation unit, and ventilation unit adopts existing structure, to the acid dip tank processing of ventilating, preventsThere is peculiar smell in periphery, and ensures negative pressure operation in acid dip tank, prevents that acid solution from refluxing.
Described raw material pipeline comprises pure water pipeline and acid solution pipeline, and when complex acid, pure water and 1.4g/cm3 sulfuric acid are respectively by pure water pipelineEnter acid solution pure water transferring system with acid solution pipeline.
In said process, the computer program that switch board work relies on belongs to technology as well known to those skilled in the art.
Compared with prior art, the utlity model has following beneficial effect:
The utility model can make acid solution iterative cycles use, and reduces hand labor intensity, improves pickling efficiency, automatically completes picklingThe configuration of required acid solution, conveying, storage; Utilize acidproof magnetic force pumping and acidproof pipeline as liquid conveying system, adopt onlineDensity sensor and liquid level sensor are realized the Real-time Collection of data, and are sent to switch board, and multiple acid dip tanks are set, and enter simultaneouslyRow polylith grid pickling operation, enhances productivity, and ventilation unit is set, and keeps the micro-negative pressure running environment of acid dip tank, preventsAcid solution refluxes, volatilization, does not affect surrounding enviroment; After pickling completes, acid solution can reuse, and has greatly reduced acid solution discharge, subtractsThe little burden of sewage disposal, energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is that the utility model master looks sketch.
In figure: 1, acid solution storage tank; 2, pure water storage tank; 3, complex acid tank; 4, acid solution pure water transferring system; 5, acid dip tank; 6,Switch board; 7, raw material pipeline; 8, discharge valve; 9, material inlet valve; 10, acidproof magnetic force pumping; 11, acidproof pipeline; 12,Manually-operated gate; 13, filter; 14, ventilation unit.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model embodiment is described further:
Embodiment 1:
As shown in Figure 1, full-automatic pickling system described in the utility model, comprises acid solution storage tank 1, pure water storage tank 2, complex acid tank3, switch board 6, acid solution pure water transferring system 4 and acid dip tank 5, acid solution pure water transferring system 4 entrances connect by pipeline respectivelyTo the discharging opening of acid solution storage tank 1, pure water storage tank 2, complex acid tank 3 and acid dip tank 5, acid solution pure water transferring system 4 entrances connect simultaneouslyConnect raw material pipeline 7, and on each discharging opening pipeline, discharge valve 8 is set separately; Acid solution pure water transferring system 4 exports and passes throughPipeline is connected to the charging aperture of acid solution storage tank 1, pure water storage tank 2, complex acid tank 3 and acid dip tank 5, every place charging aperture and raw material pipelineMaterial inlet valve 9 is all set on 7, and acid solution pure water transferring system 4, each discharge valve 8 and each material inlet valve 9 are all connected to controlCabinet 6 processed, because acid solution storage tank 1, pure water storage tank 2, complex acid tank 3 and acid dip tank 5 volumes are comparatively huge, described discharge valve 8Be blocked, in Fig. 1, all do not illustrate.
Wherein, acid solution storage tank arranges 2, and acid dip tank 5 arranges 4; Can carry out the pickling operation of polylith grid simultaneously, improveOperating efficiency; Acid solution pure water transferring system 4 comprises acidproof magnetic force pumping 10, acidproof pipeline 11 and manually-operated gate 12, acidproof magneticPower pumping 10 adopts overall plastic magnetic force pumping, and acidproof pipeline 11 adopts PP plastic tube, and manually-operated gate 12 is standby valve, at oneselfWhen losing efficacy, movable valve used as substitute; Acid solution pure water transferring system 4 exports by filter 13 and pipeline and is connected to acid solution storage tank1, the charging aperture of pure water storage tank 2, complex acid tank 3 and acid dip tank 5, fluid is entering next order via acid solution pure water transferring system 4Before mark, first filter by filter 13, filter 13 adopts market limit to sell product, at the bottom of mainly comprising filterSeat, filter housings, screen pack, screen pack compact heap, material import and export, seal cover, adopt bag type filtering principle, filtersNet is positioned over filter housings inside and compresses by screen pack compact heap, and material enters filter 13 by filter 13 importsAfter, flow through screen pack and filter out impurity etc., then flow out from filter 13 outlets, complete whole filter process.
In complex acid tank 3, be arranged on line density sensor, online density sensor is connected to switch board 6, for detection of current complex acidWhether up to standard the interior solution density of tank 3, detect complex acid automatically, and error is little, accuracy of judgement; The interior liquid level sensor that arranges of acid dip tank 5,Liquid level sensor is connected to switch board 6, manually grid is installed on acid dip tank 5 interior after, carry out pickling step, liquid level sensorCan automatically detect the interior acid solution liquid level of acid dip tank 5, can automatically fill into the situation that liquid level is too low as occurred; The interior setting of acid dip tank 5 is stirredMix device, agitating device connects switch board 6; Described agitating device comprises stirring motor and shaft, and shaft connects stirring electricityMachine rotating shaft, can start agitating device in the middle of pickling and carry out acid solution stirring, prevents grid pickling inequality, controls Electric Machine Control and stirs electricityMachine rotating shaft drives shaft rotation, and shaft can be made as helical structure; Acid dip tank 5 correspondences arrange ventilation unit 14, and dress ventilatesPut 14 employing existing structures, to acid dip tank 5 processing of ventilating, prevent that peculiar smell from appearring in periphery, and ensure the interior negative pressure of acid dip tank 5Operation, prevents that acid solution from refluxing; Raw material pipeline 7 comprises pure water pipeline and acid solution pipeline, and when complex acid, pure water and 1.4g/cm3 sulfuric acid divideDo not enter acid solution pure water transferring system 4 by pure water pipeline and acid solution pipeline.
The utility model can complete configuration, conveying, the storage of the required acid solution of pickling automatically, and workflow is as follows:
The first step, complex acid liquid, raw material pipeline 7 upper feeding valves 9 are opened, and raw material pure water, 1.4g/cm3 sulfuric acid enter mother tubeRoad 7, is delivered to complex acid tank 3 via acid solution pure water transferring system 4 and carries out complex acid, sentences by numerical value that online density sensor is surveyedWhether disconnected complex acid is qualified;
Second step, acid solution stores, and after complex acid completes, the discharge valve 8 of complex acid tank 3 discharging openings is opened, simultaneously acid solution storage tank 1The material inlet valve 9 of charging aperture is opened, and acid solution pure water transferring system 4 is shifted the acid solution preparing via filter 13 by complex acid tank 3Store to acid solution storage tank 1;
The 3rd step, pickling, is manually fixed on grid in acid dip tank 5 by acid dip tank 5 fixtures, acid solution storage tank 1 discharging openingDischarge valve 8 is opened, and the material inlet valve 9 of acid dip tank 5 charging apertures is opened simultaneously, and acid solution pure water transferring system 4 is via filter13 are transferred to acid dip tank 5 by acid solution by complex acid tank 3, start pickling;
The 4th step, reclaims, and the discharge valve 8 of acid dip tank 5 discharging openings is opened, simultaneously the material inlet valve 9 of complex acid tank 3 charging aperturesOpen, acid solution pure water transferring system 4 is transferred to complex acid tank 3 by acid solution by acid dip tank 5 via filter 13, then opens raw materialPipeline 7 and material inlet valve 9 thereof, re-start complex acid, repetition second step after complex acid completes;
The 5th step, rinses, and pure water storage tank 2 discharge hole for discharge valves 8 are opened, and the material inlet valve 9 of acid dip tank 5 charging apertures is opened,Acid solution pure water transferring system 4 is sent pure water into acid dip tank 5 via filter 13, rinses grid by acid dip tank 5 cleaning hoses;
The 6th step, takes out interior acid dip tank 5 grid, in order to entering next procedure.
In said process, switch board 6 the relied on computer program of working belongs to technology as well known to those skilled in the art.
Claims (10)
1. a full-automatic pickling system, it is characterized in that, comprise acid solution storage tank (1), pure water storage tank (2), complex acid tank (3), switch board (6), acid solution pure water transferring system (4) and acid dip tank (5), acid solution pure water transferring system (4) entrance is connected to acid solution storage tank (1) by pipeline respectively, pure water storage tank (2), the discharging opening of complex acid tank (3) and acid dip tank (5), acid solution pure water transferring system (4) entrance connects raw material pipeline (7) simultaneously, and discharge valve (8) is set on each discharging opening pipeline separately, acid solution pure water transferring system (4) outlet is connected to the charging aperture of acid solution storage tank (1), pure water storage tank (2), complex acid tank (3) and acid dip tank (5) again by pipeline, on every place charging aperture pipeline and raw material pipeline (7), material inlet valve (9) is all set, acid solution pure water transferring system (4), each discharge valve (8) and each material inlet valve (9) are all connected to switch board (6).
2. full-automatic pickling system according to claim 1, is characterized in that, described acid solution storage tank (1) arranges 1-3, and acid dip tank (5) arranges 3-5.
3. full-automatic pickling system according to claim 1, is characterized in that, described acid solution pure water transferring system (4) comprises acidproof magnetic force pumping (10), acidproof pipeline (11) and manually-operated gate (12).
4. full-automatic pickling system according to claim 1, it is characterized in that, described acid solution pure water transferring system (4) outlet is connected to the charging aperture of acid solution storage tank (1), pure water storage tank (2), complex acid tank (3) and acid dip tank (5) by filter (13) and pipeline.
5. full-automatic pickling system according to claim 1, is characterized in that, in described complex acid tank (3), is arranged on line density sensor, and online density sensor is connected to switch board (6).
6. full-automatic pickling system according to claim 1, is characterized in that, described acid dip tank arranges liquid level sensor in (5), and liquid level sensor is connected to switch board (6).
7. full-automatic pickling system according to claim 1, is characterized in that, described acid dip tank (5) correspondence arranges ventilation unit (14).
8. full-automatic pickling system according to claim 1, is characterized in that, described raw material pipeline (7) comprises pure water pipeline and acid solution pipeline.
9. full-automatic pickling system according to claim 1, is characterized in that, described acid dip tank arranges agitating device in (5), and agitating device connects switch board (6).
10. full-automatic pickling system according to claim 9, is characterized in that, described agitating device comprises stirring motor and shaft, and shaft connects stirring motor rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521140523.2U CN205264807U (en) | 2015-12-31 | 2015-12-31 | Full -automatic pickle system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521140523.2U CN205264807U (en) | 2015-12-31 | 2015-12-31 | Full -automatic pickle system |
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| Publication Number | Publication Date |
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| CN205264807U true CN205264807U (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521140523.2U Active CN205264807U (en) | 2015-12-31 | 2015-12-31 | Full -automatic pickle system |
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| CN (1) | CN205264807U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105514445A (en) * | 2015-12-31 | 2016-04-20 | 淄博鑫旭电源科技有限公司 | Full-automatic pickling system |
| CN110128951A (en) * | 2019-04-25 | 2019-08-16 | 宁夏鑫浩源生物科技股份有限公司 | A kind of gelatin bone meal automatic blending and pickling control system and technique |
-
2015
- 2015-12-31 CN CN201521140523.2U patent/CN205264807U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105514445A (en) * | 2015-12-31 | 2016-04-20 | 淄博鑫旭电源科技有限公司 | Full-automatic pickling system |
| CN110128951A (en) * | 2019-04-25 | 2019-08-16 | 宁夏鑫浩源生物科技股份有限公司 | A kind of gelatin bone meal automatic blending and pickling control system and technique |
| CN110128951B (en) * | 2019-04-25 | 2021-12-28 | 宁夏鑫浩源生物科技股份有限公司 | Gelatin bone meal automatic blending and pickling control system and process |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |