CN203973784U - Resin diamond wire cutting machine cooling fluid reclaims filtration system - Google Patents
Resin diamond wire cutting machine cooling fluid reclaims filtration system Download PDFInfo
- Publication number
- CN203973784U CN203973784U CN201420315223.2U CN201420315223U CN203973784U CN 203973784 U CN203973784 U CN 203973784U CN 201420315223 U CN201420315223 U CN 201420315223U CN 203973784 U CN203973784 U CN 203973784U
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- filtration system
- diamond wire
- cooling fluid
- wire cutting
- cutting machine
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Abstract
The utility model is that a kind of resin diamond wire cutting machine cooling fluid reclaims filtration system.The utility model is intended to solve waste liquid in prior art and contains the problem that a large amount of impurity is difficult to again utilize.The utility model comprises that filtration system comprises circulating tank, prefiltration unit, automatically adds be connected the successively series connection liquid of the sealing that forms of measuring unit, fine filtration unit and flow back to road; Prefiltration unit comprises plate frame filter; Automatically add detecting unit and comprise that the additive arranging on non-conservation tank, the interior electronic liquid level gauge arranging of non-conservation tank and non-conservation tank supplements member; Fine filtration unit comprises cartridge filter.The beneficial effects of the utility model are: save equipment downtime and extract the process that useless cooling fluid is filtered again, stability is high.Control accuracy is high, be applicable to the cutting of photovoltaic resin diamond wire or electroplate diamond wire cutting substitutes mortar cutting polycrystalline, monocrystalline equipment.
Description
Technical field
The utility model relates to a kind of filtration system of photovoltaic industry, and particularly a kind of resin diamond wire cutting machine cooling fluid reclaims filtration system.
Background technology
Along with the development of photovoltaic industry, adopt the technology of silicon carbide cutting fluid cutting monocrystalline polysilicon chip general all the more.And the processing mode that traditional employing silicon carbide cutting fluid cuts easily causes serious environmental pollution, and input cost is high.Therefore, increasing producer brings into use the resin diamond wire cutting of the higher more environmental protection of efficiency to replace traditional carborundum cutting, but, in the process of utilizing resin diamond wire to cut, in the cooling waste liquid being produced by cutting machine cooling system, contain a large amount of silica flours and diamond, treated being difficult to do not utilized again.
In prior art, notification number is by name a kind of wire cutting machine tool cutwork liquid processing of CN201735918U and the utility model of cyclic processing device, announced a kind for the treatment of apparatus of cutting machine cooling fluid, this technical scheme has realized processing, recovery and the utilization to cooling fluid, but this treating apparatus can not be applicable to process the waste liquid that contains a large amount of silica flours and adamantine resin diamond wire cutting generation.
Summary of the invention
The utility model is intended to solve does not have independent coolant reclamation equipment in prior art, the problem that the silica flour that the cooling fluid of diamond wire cutting contains and diamond impurity are difficult to again utilize, provide a kind of easy and simple to handle, efficiency is high, energy consumption is low, the recovery filtration system low, efficient online circulation of operation maintenance cost.
For solving the problems of the technologies described above, concrete scheme of the present utility model is:
Described recovery filtration system comprises circulating tank, prefiltration unit, automatically add be connected the successively series connection liquid of the sealing that forms of measuring unit, fine filtration unit and above-mentioned circulating tank and unit flows back to road; Described prefiltration unit comprises plate frame filter; Described automatic interpolation detecting unit comprises that the additive arranging on non-conservation tank, the interior electronic liquid level gauge arranging of described non-conservation tank and described non-conservation tank supplements member; Described fine filtration unit comprises cartridge filter.
Described recovery filtration system also comprises control module, and described control module comprises PLC electric control cabinet, be connected with described PLC electric control cabinet output motor valve door, described motor valve door flows back on the relevant position on road in described series connection liquid.
Described recovery filtration system comprises at least two filtration branch roads that are provided with fine filtration unit in parallel.
Cotton core in described cartridge filter adopts the cotton core of 10~50 μ m.
Described additive supplements the baiting valve that member comprises that the inside of corresponding described non-conservation tank under the additive storage compartment of inverted cone-shaped and this storage compartment is installed.
returnreceive filtration system and be communicated with diamond wire special machine by pipeline, preferably at least two pipelines are communicated with diamond wire special machine, and described pipeline is provided with motor valve door.
Sum up, the utility model is the cooling fluid after cutting through the online circulatory system contaminant filters such as the silica flour in cooling fluid, diamonds out, through non-conservation tank JUMPS Automated Supplemental System, carry out the proportioning of cooling fluid, the cooling fluid that proportioning is good is filtered through cartridge filter again, cooling fluid after filtration is directly squeezed into equipment, completes online circulating filtration.
The beneficial effects of the utility model are:
1. the utility model is simple in structure, conveniently moving, simple to operate, save equipment downtime and extract again the process that useless cooling fluid is filtered, realize and complete online circulation, the stability of normal operation improves, and has improved production efficiency.
2. the utility model is convenient to maintenance, and control accuracy is high, environmental protection and energy saving are applicable to the cutting of photovoltaic resin diamond wire or electroplate diamond wire cutting substitutes mortar cutting polycrystalline, monocrystalline equipment;
3. cartridge filter of the present utility model forms the branch road of two filtrations in parallel, when maintenance detects, can hocket, and has avoided shutdown maintenance or detection, has saved the working time.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the utility model is used status architecture;
Each component names in figure: 1. mortar pump; 2. motor valve door; 3. plate and frame type filter-press; 4. press filtration liquid outlet later; 5. additive supplements member; 6. motor valve door; 7. motor valve door; 8~11. cartridge filters; 12~13. motor valve doors; 14. circulating tanks; 15.PLC electric control cabinet; 16. cutting machines; 17. non-conservation tanks; 18. electronic liquid level gauges; 19. compression pumps.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is made further instructions:
Embodiment: diamond wire special machine reclaims filtration system with cooling and lubricating, referring to Fig. 1,
Reclaiming filtration system comprises circulating tank 14, prefiltration unit, automatically adds be connected the successively series connection liquid of sealing of formation of measuring unit, fine filtration unit and above-mentioned circulating tank and unit and flow back to road; Prefiltration unit comprises plate frame filter 3; Automatically add detecting unit and comprise that the additive arranging on the electronic liquid level gauge 18 of non-conservation tank 17, non-conservation tank 17 interior settings and non-conservation tank 17 supplements member 5; Fine filtration unit comprises cartridge filter.
Reclaim filtration system and also comprise control module, control module comprises PLC electric control cabinet 15, is connected with PLC electric control cabinet 15 outputs motor valve door, motor valve door flows back on the relevant position on road in the liquid of connecting.
Described additive supplements the baiting valve that member 5 comprises that the inside of corresponding described non-conservation tank 17 under the additive storage compartment of inverted cone-shaped and this storage compartment is installed.
Reclaim filtration system and comprise at least two filtration branch roads that are provided with fine filtration unit in parallel.
In the present embodiment, the cotton core in cartridge filter adopts 30 μ m.More adapt to the further filtration of impurity in this cooling fluid.
Reclaim filtration system and be communicated with diamond wire special machine by least two pipelines, described pipeline is provided with motor valve door.
Specific embodiments is shown in Fig. 1, first useless cooling fluid in diamond wire special machine is communicated with circulating tank 14 by pipeline, by the closure or openness of motor valve door, during unlatching, useless cooling fluid flows into circulating tank 14, then, mortar pump 1 starts, motor valve door 2 is controlled the cooling fluid before filtering is flowed out from circulating tank 14, by plate and frame type filter-press 3, carry out prefiltration, prefiltration liquid after filtration enters non-conservation tank 17, electronic liquid level gauge 18 in non-conservation tank 17 arrives after certain altitude, by the PLC in PLC electric control cabinet 15, control and close YE valve 2, additive supplements member 5 and starts automatic supplemented by additives, automatically supplement after end, along two branch roads, proceed at the same time or separately fine filtering, in the present embodiment, in branch road one, compression pump 19 on non-conservation tank 17 starts automatically, PLC controls motor valve door 7 and closes, motor valve door 6 is automatically opened after cartridge filter 8 filters and is directly entered cartridge filter 9, electronic execution control valve 12 is opened, by electronic execution control valve 12, enter circulating tank 14, complete filtration system circulation.Liquid flows to into circulating tank 14, completes filtration system circulation.In branch road two, compression pump 19 on non-conservation tank 17 starts automatically, and PLC controls motor valve door 6 and closes, and motor valve door 7 is automatically opened after cartridge filter 10 filters and directly entered cartridge filter 11, by electronic execution control valve 13, enter circulating tank 14, complete filtration system circulation.Two cartridge filter series connection are mainly to carry out the filtration of 2 branch roads, improve filter effect, and one group of while 2 filter are convenient to switch and maintenance.Two cover systems can guarantee cleaning or replacing cartridge filter in non-stop-machine situation.
In the present embodiment, concrete operation cycle is:
1. by motor valve door 2, open the waste liquid extracting in circulating tank 14, by plate and frame type filter-press 3, filter and enter non-conservation tank 17.
2. electronic liquid level gauge 18 is measured, and when non-conservation tank 17 reaches after high liquid level, motor valve door 2 is closed, and stops filtering, and additive supplements member 5 and opens, and adds auxiliary material.
3. after auxiliary material adds automatically, compression pump 19 starts automatically, and motor valve door 6 is opened, and motor valve door 12 is opened, and motor valve door 7 is closed, and enters circulating tank 14 successively by cartridge filter 8, cartridge filter 9 after filtering.
Or, after auxiliary material automatically adds, compression pump 19 starts automatically, motor valve door 7 is opened, motor valve door 13 is opened, motor valve door 6 is closed, successively by entering circulating tank 14 after cartridge filter 10, cartridge filter 11 filtrations.
Finally it should be noted that, above person is only the part embodiment of the utility model creation, and not in order to limit the utility model, according to intention of the present utility model and feature, the modifications person of forming, is also included within the scope of the utility model a little.
Claims (7)
1. resin diamond wire cutting machine cooling fluid reclaims a filtration system, it is characterized in that: comprise circulating tank (14), prefiltration unit, automatically add be connected the successively series connection liquid of sealing of formation of measuring unit, fine filtration unit and above-mentioned circulating tank (14) and each unit and flow back to road; Described prefiltration unit comprises plate and frame type filter-press (3); Described automatic interpolation detecting unit comprises that the additive arranging on non-conservation tank (17), the interior electronic liquid level gauge (18) arranging of described non-conservation tank (17) and described non-conservation tank correspondence position supplements member (5); Described fine filtration unit comprises cartridge filter.
2. resin diamond wire cutting machine cooling fluid as claimed in claim 1 reclaims filtration system, it is characterized in that: described recovery filtration system also comprises control module, described control module comprise PLC electric control cabinet (15), be connected with described PLC electric control cabinet (15) output motor valve door (6,7,12,13), described motor valve door (6,7,12,13) in described series connection liquid, flow back on the relevant position on road.
3. resin diamond wire cutting machine cooling fluid as claimed in claim 2 reclaims filtration system, it is characterized in that: described recovery filtration system also comprises at least two filtration branch roads with fine filtration unit in parallel.
4. resin diamond wire cutting machine cooling fluid as claimed in claim 3 reclaims filtration system, it is characterized in that: the cotton core in described cartridge filter adopts 10~50 μ m cotton cores.
5. the resin diamond wire cutting machine cooling fluid as described in any one in claim 1 to 4 reclaims filtration system, it is characterized in that: described recovery filtration system is communicated with resin diamond wire cutting machine by pipeline, and described pipeline is provided with motor valve door.
6. resin diamond wire cutting machine cooling fluid as claimed in claim 5 reclaims filtration system, it is characterized in that: described additive supplements the baiting valve that member (5) comprises the inside installation of corresponding described non-conservation tank under the additive storage compartment of inverted cone-shaped and this storage compartment.
7. resin diamond wire cutting machine cooling fluid as claimed in claim 6 reclaims filtration system, it is characterized in that: described recovery filtration system is communicated with diamond wire special machine by least two pipelines.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420315223.2U CN203973784U (en) | 2014-06-13 | 2014-06-13 | Resin diamond wire cutting machine cooling fluid reclaims filtration system |
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CN201420315223.2U CN203973784U (en) | 2014-06-13 | 2014-06-13 | Resin diamond wire cutting machine cooling fluid reclaims filtration system |
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CN201420315223.2U Expired - Fee Related CN203973784U (en) | 2014-06-13 | 2014-06-13 | Resin diamond wire cutting machine cooling fluid reclaims filtration system |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105014806A (en) * | 2015-08-07 | 2015-11-04 | 烟台力凯电子科技有限公司 | Cooling water tank device of multi-wire cutting machine |
CN106378876A (en) * | 2016-09-23 | 2017-02-08 | 镇江环太硅科技有限公司 | Diamond wire slicing cooling liquid integrated treatment method for sapphire and silicon wafers |
CN107029472A (en) * | 2016-12-20 | 2017-08-11 | 合肥中辰轻工机械有限公司 | A kind of dirty recycle of alkali liquor filter of the bottle washing machine based on active pressure formula |
CN108972920A (en) * | 2018-07-20 | 2018-12-11 | 江苏吉星新材料有限公司 | A kind of central liquid supply system and its technique of intelligence sapphire slices system |
CN114030092A (en) * | 2021-11-30 | 2022-02-11 | 扬州六如新能源科技有限公司 | Online filtering, circulating and recycling method for diamond wire cutting fluid |
-
2014
- 2014-06-13 CN CN201420315223.2U patent/CN203973784U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105014806A (en) * | 2015-08-07 | 2015-11-04 | 烟台力凯电子科技有限公司 | Cooling water tank device of multi-wire cutting machine |
CN106378876A (en) * | 2016-09-23 | 2017-02-08 | 镇江环太硅科技有限公司 | Diamond wire slicing cooling liquid integrated treatment method for sapphire and silicon wafers |
CN106378876B (en) * | 2016-09-23 | 2019-02-05 | 镇江环太硅科技有限公司 | A kind of sapphire and silicon wafer are sliced coolant liquid integrated sewage treatment method with diamond wire |
CN107029472A (en) * | 2016-12-20 | 2017-08-11 | 合肥中辰轻工机械有限公司 | A kind of dirty recycle of alkali liquor filter of the bottle washing machine based on active pressure formula |
CN108972920A (en) * | 2018-07-20 | 2018-12-11 | 江苏吉星新材料有限公司 | A kind of central liquid supply system and its technique of intelligence sapphire slices system |
CN114030092A (en) * | 2021-11-30 | 2022-02-11 | 扬州六如新能源科技有限公司 | Online filtering, circulating and recycling method for diamond wire cutting fluid |
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Granted publication date: 20141203 Termination date: 20200613 |
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CF01 | Termination of patent right due to non-payment of annual fee |