CN205258276U - No crucible glass kiln - Google Patents
No crucible glass kiln Download PDFInfo
- Publication number
- CN205258276U CN205258276U CN201521090481.6U CN201521090481U CN205258276U CN 205258276 U CN205258276 U CN 205258276U CN 201521090481 U CN201521090481 U CN 201521090481U CN 205258276 U CN205258276 U CN 205258276U
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- China
- Prior art keywords
- regenerator
- pond
- glass
- melting tank
- feeding pond
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Glass Melting And Manufacturing (AREA)
Abstract
The utility model provides a no crucible glass kiln, belongs to glass kiln technical field. Its characterized in that: including regenerator (1), expecting pond (5) with melting tank (3) and melting tank (3) of regenerator (1) intercommunication interior getting, get and expect that pond (5) inner wall material for the electro - melting zirconium corundum, is equipped with working hole (4) on melting tank (3), glass takes out through working hole (4) after melting in getting material pond (5), working hole (4) the downside with get going up along the parallel and level or be higher than and getting material pond (5) and go up and follow of material pond (5). The utility model discloses no crucible glass kiln's glass directly melts in getting the material pond, and glass liquefaction is even, and the temperature also can be controlled well, the anti -erosion capacity of electro - melting zirconium corundum is strong, can not sneak into impurity after can guaranteeing on the one hand glass liquefaction, and the composition is the homogeneous more, and on the other hand has also improved the life who gets the material pond, does not need frequently to change getting the material pond, the very big intensity of labour who has alleviateed the workman.
Description
Technical field
A kind of without crucible glass furnace, belong to glass furnace technology field.
Background technology
Glassware production industry is for complying with energy-conserving and environment-protective policy both at home and abroad at present, and the mode of production adopts electric glass melting raw moreProduct mode, glass electric furnace, taking electricity as main energy sources, is got, wet goods flame smelting furnace coal-fired for tradition.
In existing glass furnace, the high temperature melting of glass is carried out in crucible, and crucible is that clay is made, corrosion resistancePoor, easily corrode, need to change frequently, within general one month, will change once, when replacing, workman will emit 1200 DEG CHigh temperature, and change time need stop production, labour intensity is large. In addition, because crucible easily corrodes, therefore can make glass after melting,Become to pollute the quality of the glassware that impact is produced.
Summary of the invention
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, provide a kind of erosiveness strong, makeLong with the life-span, do not need frequently to change feeding pond, feeding pond temperature uniformly without crucible glass furnace.
The utility model solves the technical scheme that its technical problem adopts: this is without crucible glass furnace, and its feature existsIn: the feeding pond in melting tank and the melting tank that comprise regenerator, is communicated with regenerator, feeding pond inwall material is electric smelting zirconiumCorundum, melting tank is provided with working hole, and glass takes out through working hole after melting in feeding pond; The downside of described working holeUpper along concordant or higher than edge on feeding pond with feeding pond.
Preferably, described working hole has multiple, and multiple working holes interval arranges.
Preferably, described working hole is arranged on the side of described melting tank.
Preferably, described working hole is circular.
Preferably, the degree of depth in described feeding pond is 1.4 ~ 1.6m.
Preferably, the outer wall in described feeding pond and described melting tank inwall interval arrange.
Preferably, be interval with polylith AZS and turn in described regenerator inner chamber, polylith AZS turns flatRow and interval arrange, and regenerator inner chamber is separated into revolution shape passage, and the checker brick of described regenerator are arranged in passage.
Preferably, described Corhart Zac-block is horizontally disposed with.
Preferably, described Corhart Zac-block has three at least.
Compared with prior art, the beneficial effect having without crucible glass furnace of the present utility model is:
1, this feeding pond without crucible glass furnace is AZS material, and glass directly melts in feeding pond, withCrucible is compared, and feeding pool space increases, and makes glass liquefaction evenly, and temperature also can be well controlled; In addition, with crucible phaseRatio, the corrosion resistance of AZS is strong, can ensure on the one hand can not sneak into impurity after glass liquefaction, and composition is more equalOne, ensure the quality of the glassware processing, also improve on the other hand the service life in feeding pond, do not need frequentlyFeeding pond is changed, has been alleviated greatly workman's labour intensity, also saved resource, reduced production cost simultaneously,And feeding pond temperature is even, the convenient temperature that regulates.
2, working hole has multiplely, can simultaneously choose material from multiple working holes, has greatly improved operating efficiency.
3, working hole is arranged on the side of melting tank, and the glass metal of choosing can directly be put on mould, does not need againRegulate the angle of gathering iron, conveniently choose material operation by manipulator, be convenient to realize mechanization production.
4, due in the time that glass metal is chosen, glass metal can be spherical in shape, and circular working hole is conveniently chosen material.
5, the degree of depth in feeding pond is 1.4 ~ 1.6m, and the degree of depth is darker, and glass metal can sedimentation in feeding pond, is choosing material hour handsGlass metal to upper strata, feeding pond is chosen material, can process glass metal, has ensured the quality of glassware.
6, the outer wall in feeding pond and melting tank interval arrange, and prevent that the temperature difference at outer, feeding pond and middle part, feeding pond is larger,Can ensure the temperature homogeneous at outer, feeding pond and middle part, feeding pond.
7, in regenerator, be provided with Corhart Zac-block, and regenerator inner chamber be separated into the multichannel of revolution shape, increasedThe length of regenerator passage, thus the heat storage capacity of regenerator greatly increased, thus the energy consumption of greatly reducing, ton glassCoal consumption is down to 230kg by 450kg, has reduced production cost, also makes to be discharged into airborne flue-gas temperature and reduces.
8, Corhart Zac-block has three at least, ensures that checker brick can fully reclaim the heat in flue gas, also ensuresTo enter the temperature of air of melting tank higher.
Brief description of the drawings
Fig. 1 is the cross-sectional schematic without crucible glass furnace.
Fig. 2 is the cross-sectional schematic in feeding pond.
Fig. 3 is the cross-sectional schematic of overlooking of melting tank.
Fig. 4 is that the master in the sunk type feeding pond of glass furnace looks schematic diagram.
In figure: 1, regenerator 2, Corhart Zac-block 3, melting tank 4, working hole 5, feeding pond.
Detailed description of the invention
Fig. 1 ~ 4th, most preferred embodiment of the present utility model, does furtherly below in conjunction with 1 ~ 4 pair of the utility model of accompanying drawingBright.
A kind of without crucible glass furnace, in the melting tank 3 that comprise regenerator 1, is communicated with regenerator 1 and melting tank 3Feeding pond 5, feeding pond 5 inwall materials are AZS, and melting tank 3 is provided with working hole 4, and glass is in the interior thawing in feeding pond 5After, take out through working hole 4; The downside of working hole 4 and feeding pond 5 upper along concordant or higher than edge on feeding pond 5. This is without crucible glassThe feeding pond 5 of glass kiln is AZS material, and glass directly melts in feeding pond, compared with crucible, and 5 spaces, feeding pondIncrease, make glass liquefaction evenly, temperature also can be well controlled; In addition,, compared with crucible, the anti-of AZS invadedErosion ability is strong, can ensure on the one hand can not sneak into impurity after glass liquefaction, and composition is homogeneous more, has ensured the glass processingThe quality of goods, has also improved service life in feeding pond 5 on the other hand, does not need frequently feeding pond 5 to be changed the utmost pointThe large labour intensity that has alleviated workman, has also saved resource simultaneously, reduced production cost, and feeding pond 5 temperature is even,The convenient temperature that regulates.
Embodiment 1
As shown in Figure 1: the left and right sides of melting tank 3 is equipped with regenerator 1, and be communicated with atmosphere by regenerator 1, meltThe flue gas that pond 3 produces is discharged after regenerator 1, and air enters melting tank 3 through regenerator 1, and regenerator 1 absorbs in the flue gas of dischargingHeat, and transfer heat to the air that enters melting tank 3, the temperature that enters the air in melting tank 3 is raise, thereby fallsThe low consumption of coal.
In regenerator 1, be provided with Corhart Zac-block 2, Corhart Zac-block 2 has four, four equal levels of Corhart Zac-blockAnd interval arranges. One side of Corhart Zac-block 2 is fixedly connected with regenerator 1 inner chamber, the unsettled setting of the other end, bottom right supremeOne is fixedly connected with regenerator 1 inwall with the left side of the 3rd block of Corhart Zac-block 2, and establish at right side and regenerator 1 inwall intervalPut; Second is fixedly connected with regenerator 1 inwall with the right side of the 4th block of Corhart Zac-block 2, between left side and regenerator 1 inwallEvery setting, the opening being communicated with atmosphere of regenerator 1 is arranged on the left side of regenerator 1 bottom, establishes with the opening that melting tank 3 is communicated withPut the right side at regenerator 1 top. Four blocks of Corhart Zac-blocks 2 are separated into regenerator 1 inner chamber the passage of revolution dress, checker brickBe arranged in passage, greatly increased the length of regenerator 1 internal channel, flue gas reduces in temperature in the time that regenerator 1 is discharged, skyGas temperature in the time that regenerator 1 enters melting tank 3 raises, and has greatly improved the heat storage capacity of regenerator 1, thereby has greatly reducedPower consumption, the coal consumption of ton glass is reduced to 230kg by 450kg.
As shown in Figure 2: feeding pond 5 only has one, the length in feeding pond 5 and the wide length that is slightly smaller than melting tank 3 and wide, thus makeThe inwall interval of the outer wall in feeding pond 5 and melting tank 3 arranges, and can avoid like this temperature at 5 outer places, feeding pond to become with fusingPond 3 changes too large, thereby causes 5 outers, feeding pond different from the temperature at middle part, causes the inhomogenous situation of feeding pond 5 temperature.
Aliging with the minimum point of working hole 4 in the upper edge in feeding pond 5, can farthest utilize like this body in feeding pond 5Long-pending, and in the time choosing material, glass metal can not overflow along working hole 4, and do not need too to stretch into while choosing material can be real in melting tank 3Existing.
The degree of depth in feeding pond 5 is 1.5m, after glass melting, can in feeding pond 5, complete sedimentation, impurity is sunk to and getMaterial 5 bottoms, pond, the glass metal on 5 top, picking material pond while choosing material, ensures that the glassware quality processing is higher.
As shown in Fig. 3 ~ 4: the cross section that melting tank 3 is is square, and all establish the front portion of melting tank 3 and the side of both sidesThere is working hole 4. Working hole 4 has nine, and nine working holes 4 are distributed on the side of melting tank 3 front portions and both sides. Choosing like thisWhen material, can choose material from nine working holes 4, improve working (machining) efficiency, thereby reduced as glass metal insulation consumption simultaneouslyResource. Nine working holes 4 are arranged on sustained height, and manipulator easy to use is chosen material, and different working hole 4 is to manipulatorRequire identical. Working hole 4 is circular, when choosing material, and the glass metal globulate of choosing, circular convenient the choosing of working hole 4The glass metal going out takes out melting tank 3.
Embodiment 2
Embodiment 2 is with the difference of embodiment 1: in melting tank 3, be provided with multiple feedings pond 5, each feeding pond 5 correspondences oneIndividual working hole 4, feeding pond 5 is corresponding one by one with working hole 4, so in use, can be according to the quantity of the glassware of processingThe quantity in the feeding pond 5 of choice for use, easy to use, and not only can adapt to the processing of the glassware of small lot, also can expireThe processing of foot glassware in enormous quantities.
The above, be only preferred embodiment of the present utility model, is not that the utility model is made to other formRestriction, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as to be equal toThe equivalent embodiment changing. But every technical solutions of the utility model content that do not depart from is real according to technology of the present utility modelAny simple modification, equivalent variations and remodeling that the above embodiment that verifies does, still belong to the guarantor of technical solutions of the utility modelProtect scope.
Claims (9)
1. without a crucible glass furnace, it is characterized in that: the melting tank (3) that comprises regenerator (1), is communicated with regenerator (1)And the interior feeding pond (5) of melting tank (3), feeding pond (5) inwall material is AZS, melting tank (3) is provided with chooses materialMouth (4), glass takes out through working hole (4) after melting in feeding pond (5); Downside and the feeding pond of described working hole (4)(5) upper along concordant or higher than feeding pond (5) upper edge.
2. according to claim 1 without crucible glass furnace, it is characterized in that: described working hole (4) has multiple, multipleWorking hole (4) interval arranges.
3. according to claim 1 without crucible glass furnace, it is characterized in that: described in described working hole (4) is arranged onThe side of melting tank (3).
4. according to claim 1 without crucible glass furnace, it is characterized in that: described working hole (4) is for circular.
5. according to claim 1 without crucible glass furnace, it is characterized in that: the degree of depth in described feeding pond (5) is 1.4~1.6m。
6. according to claim 1 without crucible glass furnace, it is characterized in that: outer wall and the institute in described feeding pond (5)Stating melting tank (3) inwall interval arranges.
7. according to claim 1 without crucible glass furnace, it is characterized in that: interval in described regenerator (1) inner chamberBe provided with polylith Corhart Zac-block (2), the parallel and interval of polylith Corhart Zac-block (2) arranges, and regenerator (1) inner chamber is dividedBe divided into revolution shape passage, the checker brick of described regenerator (1) are arranged in passage.
8. according to claim 7 without crucible glass furnace, it is characterized in that: described Corhart Zac-block (2) levelArrange.
9. according to claim 7 without crucible glass furnace, it is characterized in that: described Corhart Zac-block (2) is at leastThere are three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521090481.6U CN205258276U (en) | 2015-12-24 | 2015-12-24 | No crucible glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521090481.6U CN205258276U (en) | 2015-12-24 | 2015-12-24 | No crucible glass kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205258276U true CN205258276U (en) | 2016-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521090481.6U Active CN205258276U (en) | 2015-12-24 | 2015-12-24 | No crucible glass kiln |
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| Country | Link |
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| CN (1) | CN205258276U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114956517A (en) * | 2022-06-06 | 2022-08-30 | 山东乐和家日用品有限公司 | A artifical pond of gathering for glassware processing |
-
2015
- 2015-12-24 CN CN201521090481.6U patent/CN205258276U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114956517A (en) * | 2022-06-06 | 2022-08-30 | 山东乐和家日用品有限公司 | A artifical pond of gathering for glassware processing |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |