CN205253779U - Block cast middle part groove smoother - Google Patents
Block cast middle part groove smoother Download PDFInfo
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- CN205253779U CN205253779U CN201521059297.5U CN201521059297U CN205253779U CN 205253779 U CN205253779 U CN 205253779U CN 201521059297 U CN201521059297 U CN 201521059297U CN 205253779 U CN205253779 U CN 205253779U
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- intermediate channel
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Abstract
The utility model provides a block cast middle part groove smoother includes the bottom plate, fix support, guide rail, correcting plate on the bottom plate, the above -mentioned support of includes left side support and right side frame, the left side support is used for being connected with hydraulic means's movable cylinder end, and the fixed guide rail that sets up on the bottom plate between two supports, correcting plate includes a correcting plate, the 2nd correcting plate, the 3rd correcting plate, the front that an above -mentioned correcting plate is used for proofreading and correct the medium plate, the 3rd correcting plate is used for proofreading and correct the back of bottom plate, the 2nd correcting plate is used for proofreading and correct the back of medium plate and the front of bottom plate, movable cylinder end through hydraulic means is exerted pressure to correcting plate, make correcting plate and medium plate, the bottom plate compresses tightly relatively, realize rectifying, compact structure is succinct for this smoother, high durability and convenient use, rectify respond wellly, there is very good correction effect to the medium plate in the whole cast's middle part groove and the deflection of bottom plate, make its straightness accuracy satisfy <= 3mm.
Description
Technical field
The utility model relates to overall intermediate channel casting processing technique field, relates in particular to a kind of block cast intermediate channel leveller.
Background technology
At present the casting method of intermediate channel comprises cast welding and block cast, in cast welding method, due to will middle plate, there is the problem of welding deformation, weld cracking after base plate, ledge welding, so a lot of producer is groping to adopt block cast to manufacture intermediate channel.
Block cast intermediate channel is exactly using intermediate channel as an integral casting forming, such as middle plate, base plate, ledge etc. adopt monoblock cast one-shot forming, because middle plate and base plate are roomy flat boards, thinner thickness, it is the weak area of total, be easy to distortion, for the middle plate of technological requirement intermediate channel, need to the meet≤3mm of linearity of base plate, and the intermediate channel of integral casting forming is difficult to reach technological requirement.
Summary of the invention
Be necessary to propose a kind of can more smooth casting in middle plate, the base plate of board slot, and reach the block cast intermediate channel leveller of technological requirement.
A kind of block cast intermediate channel leveller, comprise base plate, be fixed on the support on base plate, guide rail, correcting plate, described support comprises two, be respectively left side brackets and right side support, two supports are fixedly installed on respectively the two ends of base plate, in described left side brackets, offer pressure port, movable cylinder head for hydraulic means passes, on the inwall of described right side support, fixed connecting base is set, on the base plate between described two supports, be fixedly installed guide rail, described correcting plate comprises the first correcting plate setting gradually from left to right, the second correcting plate, the 3rd correcting plate, described the first correcting plate, the second correcting plate, U-shaped draw-in groove is all offered in the bottom of the 3rd correcting plate, described the first correcting plate, the second correcting plate, the U-shaped draw-in groove of the 3rd correcting plate is stuck on described guide rail, and with guide rail relative sliding, on described the first correcting plate sidewall relative with left side brackets, fixed connector is set, on described the 3rd correcting plate sidewall relative with right side support, fixed connector is set.
Preferably, described block cast intermediate channel leveller also comprises active connecting base, the left side joint of described active connecting base and the movable cylinder head of described hydraulic means match, the fixed connecting base that the right side joint setting of described active connecting base and the fixed connector of the first correcting plate match.
Preferably, described the second correcting plate comprises middle plate rectifying plane and base plate rectifying plane, and the width of described middle plate rectifying plane is greater than the width of base plate rectifying plane.
Preferably, described guide rail is two, between two guide rails, is parallel to each other, and described the first correcting plate, the second correcting plate, the 3rd correcting plate arrange respectively two U-shaped draw-in grooves, matches respectively with two guide rails.
Preferably, the top of described the first correcting plate, the second correcting plate, the 3rd correcting plate arranges respectively hole for hoist.
Preferably, reinforcement gusset is set between described support and base plate.
Block cast intermediate channel leveller of the present utility model comprises base plate, be fixed on the support on base plate, guide rail, correcting plate, above-mentioned support comprises left side brackets and right side support, on the base plate between two supports, be fixedly installed guide rail, described correcting plate comprises the first correcting plate, the second correcting plate, the 3rd correcting plate, above-mentioned the first correcting plate is for the front of school lamina mediana, the back side of the 3rd correcting plate for proofreading and correct base plate, the second correcting plate is for the back side of school lamina mediana and the front of base plate, movable cylinder head by hydraulic means is exerted pressure to correcting plate, make correcting plate and middle plate, base plate compresses relatively, realize smoothing, this leveller compact conformation is succinct, easy to use, calibration result is good, there is extraordinary smoothing effect for the middle plate of cast-in-block intermediate channel and the deflection of base plate, make meet≤3mm of its linearity.
Brief description of the drawings
Fig. 1 is the structural representation of block cast intermediate channel leveller.
Fig. 2 is the front view of block cast intermediate channel leveller.
Fig. 3 is the top view of block cast intermediate channel leveller.
Fig. 4 is the structural representation of block cast intermediate channel.
In figure: block cast intermediate channel leveller 1, base plate 10, support 11, fixed connecting base 111, left side brackets 112, right side support 113, guide rail 12, correcting plate 13, the first correcting plate 131, the second correcting plate 132, middle plate rectifying plane 1321, base plate rectifying plane 1322, the 3rd correcting plate 133, fixed connector 134, hole for hoist 135, strengthen gusset 14, active connecting base 15, block cast intermediate channel 2, the front 21 of middle plate, the back side 22 of middle plate, the front 23 of base plate, the back side 24 of base plate, movable cylinder head 3.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is described further.
Referring to Fig. 1 to Fig. 4, block cast intermediate channel leveller 1 comprises base plate 10, be fixed on the support 11 on base plate 10, guide rail 12, correcting plate 13, support 11 comprises two, be respectively left side brackets 112 and right side support 113, two supports 11 are fixedly installed on respectively the two ends of base plate 10, in left side brackets 112, offer pressure port, movable cylinder head 3 for hydraulic means passes, fixed connecting base 111 is set on the inwall of right side support 113, on the base plate 10 between two supports 11, be fixedly installed guide rail 12, correcting plate 13 comprises the first correcting plate 131 setting gradually from left to right, the second correcting plate 132, the 3rd correcting plate 133, the first correcting plate 131, the second correcting plate 132, U-shaped draw-in groove is all offered in the bottom of the 3rd correcting plate 133, U-shaped draw-in groove and guide rail 12 match, the first correcting plate 131, the second correcting plate 132, the U-shaped draw-in groove of the 3rd correcting plate 133 is stuck on guide rail 12, and with guide rail 12 relative slidings, on the first correcting plate 131 sidewall relative with left side brackets 112, fixed connector 134 is set, on the 3rd correcting plate 133 sidewall relative with right side support 113, fixed connector 134 is set. fixed connector 134 on fixed connecting base 111 on the inwall of right side support 113 and the 3rd correcting plate 133 matches, connect by conventional machinery fixed form, for example insert pin, so that the 3rd correcting plate 133 is fixedly connected with right side support 113, in like manner between the movable cylinder head 3 in left side brackets 112 and the first correcting plate 131, also can relatively be fixedly connected with.
Further, block cast intermediate channel leveller 1 also comprises active connecting base 15, the left side joint of active connecting base 15 and the movable cylinder head 3 of hydraulic means match, the left side joint of for example active connecting base 15 arranges fixing hole, movable cylinder head 3 is inserted to fixing hole, realization is mutually permanently connected, and the fixed connecting base that the right side joint setting of active connecting base 15 and the fixed connector 134 of the first correcting plate 131 match, to be fixedly connected with the first correcting plate 131 with active connecting base 15. Between the left side joint of this active connecting base 15 and the movable cylinder head 3 of hydraulic means, be dismountable connection between the right side joint of active connecting base 15 and the first correcting plate 131, convenient while so use, flexibility is large.
Further, the second correcting plate 132 comprises middle plate rectifying plane 1321 and base plate rectifying plane 1322, and the width of middle plate rectifying plane 1321 is greater than the width of base plate rectifying plane 1322. For the concrete shape of intermediate channel, connected mode between the shape of two faces of this second correcting plate 132 and two faces can flexible design, design principle is, the width of middle plate rectifying plane 1321 is less than the width 3mm at the back side 22 of the middle plate of intermediate channel, the width of base plate rectifying plane 1322 is less than the width 3mm in the front 23 of the base plate of intermediate channel, the shape of middle plate rectifying plane 1321 is identical with the shape at the back side 22 of the middle plate of intermediate channel, and the shape of base plate rectifying plane 1322 is identical with the shape in the front 23 of the base plate of intermediate channel. For example, in the utility model, because the width at the back side 22 of the middle plate of this block cast intermediate channel 2 is greater than the width in the front 23 of base plate, so, the width of middle plate rectifying plane 1321 is greater than the width of base plate rectifying plane 1322, between two faces, cambered surface connects, and the arc shape connecting between the middle plate of arc shape and intermediate channel and base plate is identical.
Further, guide rail 12 is two, between two guide rails 12, is parallel to each other, and the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 arrange respectively two U-shaped draw-in grooves, match respectively with two guide rails 12. In the time that guide rail 12 is two, when the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 are placed on guide rail 12, U-shaped draw-in groove is aligned after clamping, and the placement that the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 can be stable, can not roll or unstable.
Further, the top of the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 arranges respectively hole for hoist 135. Hanging while moving the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133, crane is hung in hole for hoist 135, directly hung away, convenient and swift.
Further, between support 11 and base plate 10, arrange and strengthen gusset 14. Strengthen two ends connection bracket 11 and the base plate 10 respectively of gusset 14, for the connective stability between reinforced liner 11 and base plate 10.
While using the utility model, base plate 10 is fixed on operating platform, first by the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 is placed on guide rail 12 successively, U-shaped draw-in groove is stuck on guide rail 12, upside down recessed by intermediate channel to be smoothed, the second correcting plate 132 is enclosed between the middle plate and base plate 10 of intermediate channel, the middle back side 22 of plate and the front 23 of base plate are being pasted in the two sides that ensures the second correcting plate 132, ensure that the first correcting plate 131 is pasting the front 21 of middle plate, ensure that the 3rd correcting plate 133 is pasting the back side 24 of base plate, intermediate channel is placed on guide rail 12, then the first correcting plate 131 is fixing with active connecting base 15, the 3rd correcting plate 133 is fixing with right side support 113, again that the movable cylinder head of hydraulic means 3 is fixing with active connecting base 15, primer fluid pressure device, movable cylinder head 3 stretches out to correcting plate 13, by correcting plate, the middle plate of intermediate channel, base plate advances, by controlling applied pressure on hydraulic means, and plate in measuring in trimming process, the deflection of base plate, be meet≤3mm of linearity, stop pressurization.
Also can be by the first correcting plate 131, the second correcting plate 132, the 3rd correcting plate 133 exchange orders are proofreaied and correct one time again, after exchanging, order is for being from left to right followed successively by the 3rd correcting plate 133, the second correcting plate 132, the first correcting plate 131, then while use, intermediate channel also left-right reversed direction is proofreaied and correct, so making base plate pass through the 3rd correcting plate 133 is connected with movable cylinder head 3, with respect to above-mentioned while not exchanging direction in plate be connected with movable cylinder head 3 by the first correcting plate 131, make plate consistent with applied pressure on base plate, deflection is consistent, after proofreading and correct, linearity is consistent.
Claims (6)
1. a block cast intermediate channel leveller, it is characterized in that: comprise base plate, be fixed on the support on base plate, guide rail, correcting plate, described support comprises two, be respectively left side brackets and right side support, two supports are fixedly installed on respectively the two ends of base plate, in described left side brackets, offer pressure port, movable cylinder head for hydraulic means passes, on the inwall of described right side support, fixed connecting base is set, on the base plate between described two supports, be fixedly installed guide rail, described correcting plate comprises the first correcting plate setting gradually from left to right, the second correcting plate, the 3rd correcting plate, described the first correcting plate, the second correcting plate, U-shaped draw-in groove is all offered in the bottom of the 3rd correcting plate, described the first correcting plate, the second correcting plate, the U-shaped draw-in groove of the 3rd correcting plate is stuck on described guide rail, and with guide rail relative sliding, on described the first correcting plate sidewall relative with left side brackets, fixed connector is set, on described the 3rd correcting plate sidewall relative with right side support, fixed connector is set.
2. block cast intermediate channel leveller as claimed in claim 1, it is characterized in that: described block cast intermediate channel leveller also comprises active connecting base, the left side joint of described active connecting base and the movable cylinder head of described hydraulic means match, the fixed connecting base that the right side joint setting of described active connecting base and the fixed connector of the first correcting plate match.
3. block cast intermediate channel leveller as claimed in claim 2, is characterized in that: described the second correcting plate comprises middle plate rectifying plane and base plate rectifying plane, and the width of described middle plate rectifying plane is greater than the width of base plate rectifying plane.
4. block cast intermediate channel leveller as claimed in claim 3, it is characterized in that: described guide rail is two, between two guide rails, be parallel to each other, described the first correcting plate, the second correcting plate, the 3rd correcting plate arrange respectively two U-shaped draw-in grooves, match respectively with two guide rails.
5. block cast intermediate channel leveller as claimed in claim 3, is characterized in that: the top of described the first correcting plate, the second correcting plate, the 3rd correcting plate arranges respectively hole for hoist.
6. block cast intermediate channel leveller as claimed in claim 3, is characterized in that: reinforcement gusset is set between described support and base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521059297.5U CN205253779U (en) | 2015-12-18 | 2015-12-18 | Block cast middle part groove smoother |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521059297.5U CN205253779U (en) | 2015-12-18 | 2015-12-18 | Block cast middle part groove smoother |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205253779U true CN205253779U (en) | 2016-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521059297.5U Active CN205253779U (en) | 2015-12-18 | 2015-12-18 | Block cast middle part groove smoother |
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| Country | Link |
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| CN (1) | CN205253779U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607898A (en) * | 2018-07-02 | 2018-10-02 | 郭福来 | A kind of trimmer of composite material template |
-
2015
- 2015-12-18 CN CN201521059297.5U patent/CN205253779U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607898A (en) * | 2018-07-02 | 2018-10-02 | 郭福来 | A kind of trimmer of composite material template |
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