CN205246564U - Production detecting system of disposable syringe needle - Google Patents

Production detecting system of disposable syringe needle Download PDF

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Publication number
CN205246564U
CN205246564U CN201521065437.XU CN201521065437U CN205246564U CN 205246564 U CN205246564 U CN 205246564U CN 201521065437 U CN201521065437 U CN 201521065437U CN 205246564 U CN205246564 U CN 205246564U
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CN
China
Prior art keywords
injection needles
frame
fixedly installed
unit
production testing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521065437.XU
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Chinese (zh)
Inventor
吕海剑
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heyi Wenzhou Intelligent Equipment Co ltd
Original Assignee
WENZHOU TONGER AUTOMATION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WENZHOU TONGER AUTOMATION Co Ltd filed Critical WENZHOU TONGER AUTOMATION Co Ltd
Priority to CN201521065437.XU priority Critical patent/CN205246564U/en
Application granted granted Critical
Publication of CN205246564U publication Critical patent/CN205246564U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a production detecting system of disposable syringe needle, include: the operation panel, a detection apparatus includin, detection device includes frame, visual system, conveying unit, lighting device and PLC unit, the visual system includes image processing unit and CCD camera, the CCD camera is used for image acquisition, image processing unit is used for image processing, conveying unit includes conveyer belt and a plurality of anchor clamps, anchor clamps are fixed to be set up in the periphery of conveyer belt for the disposable syringe needle of detection is treated in the transport, lighting device's light can pass the light trap of frame for the syringe needle image that the assurance was detected is clear, the PLC unit is used for control conveying unit operation, control lighting device work and control the visual system carries out the image processing analysis, the blown down tank, the storage case. The utility model discloses simple structure, precision are high, detection efficiency is high, the reliability is high, with low costs.

Description

A kind of production testing system of injection needles
Technical field
The utility model relates to a kind of automatic checkout system, is specifically related to a kind of production inspection of injection needlesExamining system.
Background technology
Now, injection needles is because of easy to use, safe, health, so use is very extensive, andThe quality of syringe needle directly determines the quality of injection needles, and injection needles is being produced, assembling or carryingProcess in likely cause syringe needle bending, syringe needle is different in size, needle sizes is defective or syringe needle is anti-loadedEtc. defect, these all very easily increase strong sense of discomfort to patient, so injection needles is in production processMiddle syringe needle must carry out strict detection. In prior art, the low and difficult quality of manual detection production efficiency is protectedCard, and automatic detection system production efficiency is high but cost is high, therefore need a kind of simple in structure, detect effectThe automatic checkout system that rate is high and cost is low.
Utility model content
The utility model is for the problems referred to above, provide a kind of simple in structure, precision is high, detection efficiency is high, canLean on the production testing system of the injection needles that property is high, cost is low.
The technical scheme in the invention for solving the above technical problem is:
A production testing system for injection needles, wherein, comprising: operating desk, described operating desk bagDraw together casing; Checkout gear, described checkout gear is arranged in described casing, described checkout gear comprise frame,Vision system, supply unit, lighting device and PLC unit, described vision system is fixedly installed on described machineOn frame, described supply unit is fixedly installed in described frame, and described lighting device is arranged on described frameThe below of detection platform, described PLC unit is arranged on the below of the detection platform of described frame, described visionSystem comprises graphics processing unit and ccd video camera, and described ccd video camera is for IMAQ, described figurePicture processing unit is for image processing, and described supply unit comprises conveyer belt and several fixtures, described fixtureBe fixedly installed in the periphery of described conveyer belt, for delivery of injection needles to be detected, described illuminationThe light of device can be through the loophole of described frame, for ensureing detected syringe needle clear picture, described PLCUnit is used for controlling described supply unit running, controls described lighting device work and control described vision systemCarry out image processing and analyzing; Blow tank, described blow tank is arranged on the right side of described operating desk, for collectingQualified injection needles; Storing box, described storing box is arranged on the exit of described blow tank, forDeposit qualified injection needles.
Further, described operating desk also comprises display and several buttons, and described display is fixedly installedOn the guidance panel of described casing, for showing testing result, described button is fixedly installed on described casingGuidance panel on, for operating whole system.
Further, the left end of described supply unit stretches out the left surface of described casing, described supply unitRight-hand member stretch out the right flank of described casing.
Further, described vision system is fixedly installed on the rear of the detection platform of described frame.
Further, described vision system also comprises perpendicular support and lateral frame, described ccd video camera activityBe arranged on described lateral frame, described graphics processing unit is fixedly installed on described lateral frame, described horizontalFrame is movably arranged on described perpendicular support.
Further, described vision system also comprises mobile motor, pair of bearings mounting and rotating shaft, a pair ofBearing mounting is fixedly installed in detection platform, and described mobile motor is fixedly installed on bearing mounting, described inRotating shaft is movably arranged on pair of bearings mounting, and is connected with the output shaft of described mobile motor, described perpendicularSupport is movably arranged in described rotating shaft.
Further, described supply unit is fixedly installed on the front of the detection platform of described frame, and instituteState conveyer belt and described shaft parallel setting.
Further, described supply unit also comprises rotary electric machine and pair of brackets, and pair of brackets is fixedly establishedPut in detection platform, described conveyer belt is set in the rotating shaft of support, and described rotary electric machine is fixed on oneOn support, and be connected with the rotating shaft of a support.
Further, described fixture comprises jaw and Connection Block, and described jaw is fixedly installed on described Connection BlockUpper end, described fixture is fixedly connected in the periphery of described conveyer belt by described Connection Block.
Further, described jaw is semicircular in shape.
The utility model has the advantages that:
1. the utility model integrates IMAQ, processing, demonstration and testing result output function;
2. vision system of the present utility model can be adjusted automatically, makes to gather image clear;
3. the utility model can uninterruptedly detect injection needles continuously;
4. the utility model can carry out adaptive corrective to syringe needle image.
Except object described above, feature and advantage, the utility model also have other object,Feature and advantage. Below with reference to figure, the utility model is described in further detail.
Brief description of the drawings
Form the part of this description, show this practicality for further understanding accompanying drawing of the present utility modelNovel preferred embodiment, and be used for illustrating principle of the present utility model together with description. In the accompanying drawings:
Fig. 1 is perspective view of the present utility model;
Fig. 2 is checkout gear perspective view of the present utility model;
Fig. 3 is vision system perspective view of the present utility model;
Fig. 4 is supply unit perspective view of the present utility model; And
Fig. 5 is fixture perspective view of the present utility model.
Wherein, in figure, be labeled as:
1 for operating desk, 11 for casing, 12 for display, 13 for button, 2 for checkout gear, 21 isFrame, 211 is that loophole, 22 is that vision system, 221 is that mobile motor, 222 is bearing mounting, 223For rotating shaft, 224 is that lateral frame, 226 is that graphics processing unit, 227 is CCD shooting for erecting support, 225Machine, 23 be supply unit, 231 for rotary electric machine, 232 for conveyer belt, 233 for support, 234 for fixture,2341 is that jaw, 2342 is that Connection Block, 24 is that lighting device, 25 is that PLC unit, 3 is blow tank, 4For storing box.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated, but the utility model canThe multitude of different ways that is defined by the claims and covers is implemented.
Referring to figs. 1 to Fig. 5, the production testing system of a kind of injection needles as shown in Figure 1, wherein,Comprise: operating desk 1, checkout gear 2, blow tank 3 and storing box 4, described operating desk 1 comprise casing 11,Display 12 and several buttons 13, described display 12 is fixedly installed on the guidance panel of described casing 11Upper, for showing testing result, described button 13 is fixedly installed on the guidance panel of described casing 11,Be used for operating whole system, described checkout gear 2 is arranged in described casing 11, testing result can be passed throughPort converter is transferred to main frame, and then shows on display 12.
As shown in Figure 2, described checkout gear 2 comprises frame 21, vision system 22, supply unit 23, shinesBright device 24 and PLC unit 25, described vision system 22 is fixedly installed in described frame 21, and described inVision system 22 is fixedly installed on the rear of the detection platform of described frame 21, and described supply unit 23 is fixingBe arranged in described frame 21, and described supply unit 23 is fixedly installed on the detection platform of described frame 21Front, and conveyer belt 232 be arranged in parallel with rotating shaft 223, and the syringe needle of injection needles through described inUnder vision system 22, carry out IMAQ, described lighting device 24 is arranged on the inspection of described frame 21The below of lining platform, arranges several loopholes 211 in the detection platform of described frame 21, described illumination dressPut 24 employing diffuse scatterings lighting system dorsad, the light of described lighting device 24 can pass the saturating of described frame 21Unthreaded hole 211, for ensureing detected syringe needle clear picture, described PLC unit 25 is arranged on described frameThe below of 21 detection platform, described PLC unit 25 turns round, controls for controlling described supply unit 23Described lighting device 24 is worked and is controlled described vision system 22 and carry out image processing and analyzing, realizes disposableStability and the accuracy of the production testing system of entry needle.
As shown in Figure 3, described vision system 22 comprises mobile motor 221, pair of bearings mounting 222, rotating shaft223, perpendicular support 224, lateral frame 225, graphics processing unit 226 and ccd video camera 227, pair of bearingsMounting 222 is fixedly installed in detection platform, and described mobile motor 221 is fixedly installed on bearing mounting 222,Described rotating shaft 223 is movably arranged on pair of bearings mounting 222, and with the output shaft of described mobile motor 221Be connected, described perpendicular support 224 is movably arranged in described rotating shaft 223, and described rotating shaft 223 is rotated and driven instituteState perpendicular support 224 and move, adjust position, described lateral frame 225 is movably arranged on described perpendicular support 224,Can move up and down and make photographic images clear according to actual conditions, described ccd video camera 227 be movably arranged on instituteState on lateral frame 225, can move forward and backward according to the syringe needle of different length, described ccd video camera 227 forIMAQ, IMAQ is the boundary profile that picks up syringe needle, described graphics processing unit 226 is fixedly installedOn described lateral frame 225, described graphics processing unit 226, for image processing, obtains needle point accuratelyProfile.
As shown in Figure 4, described supply unit 23 comprises rotary electric machine 231, conveyer belt 232, pair of brackets 233With several fixtures 234, pair of brackets 233 is fixedly installed in detection platform, and described conveyer belt 232 is sheathedIn the rotating shaft of support 233, described rotary electric machine 231 is fixed on a support 233, and with a support233 rotating shaft is connected, and described fixture 234 is fixedly installed in the periphery of described conveyer belt 232, for defeatedSend injection needles to be detected, can continuous detecting.
As shown in Figure 1, described blow tank 3 is arranged on the right side of described operating desk 1, for collecting qualified oneInferior property entry needle; The left end of described supply unit 23 stretches out the left surface of described casing 11, convenient placement oneInferior property entry needle is on described fixture 234, and the right-hand member of described supply unit 23 stretches out the right side of described casing 11Face, conveniently takes off and has detected injection needles.
As shown in Figure 1, described storing box 4 is arranged on the exit of described blow tank 3, qualified for depositingInjection needles.
As shown in Figure 5, described fixture 234 comprises jaw 2341 and Connection Block 2342, and described jaw 2341 is solidSurely be arranged on the upper end of described Connection Block 2342, described fixture 234 is fixedly connected with by described Connection Block 2342In the periphery of described conveyer belt 232, described jaw 2341 is semicircular in shape, facilitates injection needlesPlace and take off.
The relative humidity of the production testing system of this injection needles is 20%~60%, automation detection speedBe 2400/minute, can detect 8 products, false drop rate≤3%, loss≤0.3% at every turn.
These are only preferred embodiment of the present utility model, be not limited to the utility model, forThose skilled in the art, the utility model can have various modifications and variations. All at the utility modelSpirit and principle within, any amendment of doing, be equal to replacement, improvement etc., all should be included in this practicalityWithin novel protection domain.

Claims (10)

1. a production testing system for injection needles, is characterized in that, comprising:
Operating desk (1), described operating desk (1) comprises casing (11);
Checkout gear (2), described checkout gear (2) is arranged in described casing (11), described inspectionSurvey device (2) and comprise frame (21), vision system (22), supply unit (23), lighting device(24) and PLC unit (25), described vision system (22) is fixedly installed on described frame (21)Upper, it is upper that described supply unit (23) is fixedly installed on described frame (21), described lighting device (24)Be arranged on the below of the detection platform of described frame (21), described PLC unit (25) is arranged on instituteState the below of the detection platform of frame (21), described vision system (22) comprises graphics processing unitAnd ccd video camera (227) (226), described ccd video camera (227) is for IMAQ, described inGraphics processing unit (226) is for image processing, and described supply unit (23) comprises conveyer belt (232)With several fixtures (234), described fixture (234) is fixedly installed on described conveyer belt (232)In periphery, for delivery of injection needles to be detected, the light of described lighting device (24) can be wornCross the loophole (211) of described frame (21), for ensureing detected syringe needle clear picture, instituteState PLC unit (25) and turn round, control described lighting device for controlling described supply unit (23)(24) work and control described vision system (22) and carry out image processing and analyzing;
Blow tank (3), described blow tank (3) is arranged on the right side of described operating desk (1), forCollect qualified injection needles;
Storing box (4), described storing box (4) is arranged on the exit of described blow tank (3), usesIn depositing qualified injection needles.
2. the production testing system of injection needles according to claim 1, is characterized in that, described behaviourMake platform (1) and also comprise display (12) and several buttons (13), described display (12) is solidSurely be arranged on the guidance panel of described casing (11), for showing testing result, described button (13)Be fixedly installed on the guidance panel of described casing (11), for operating whole system.
3. the production testing system of injection needles according to claim 2, is characterized in that, described defeatedSend the left end of unit (23) to stretch out the left surface of described casing (11), described supply unit (23)Right-hand member stretch out the right flank of described casing (11).
4. the production testing system of injection needles according to claim 1, is characterized in that, described in lookVision system (22) is fixedly installed on the rear of the detection platform of described frame (21).
5. the production testing system of injection needles according to claim 4, is characterized in that, described in lookVision system (22) also comprises perpendicular support (224) and lateral frame (225), described ccd video camera (227)Be movably arranged on described lateral frame (225) upper, described graphics processing unit (226) is fixedly installed onDescribed lateral frame (225) is upper, and described lateral frame (225) is movably arranged on described perpendicular support (224)On.
6. the production testing system of injection needles according to claim 5, is characterized in that, described in lookVision system (22) also comprises mobile motor (221), pair of bearings mounting (222) and rotating shaft (223),Pair of bearings mounting (222) is fixedly installed in detection platform, and described mobile motor (221) is fixingBe arranged on bearing mounting (222) upper, described rotating shaft (223) is movably arranged on pair of bearings mounting (222)Upper, and be connected with the output shaft of described mobile motor (221), described perpendicular support (224) activityBe arranged in described rotating shaft (223).
7. the production testing system of injection needles according to claim 6, is characterized in that, described defeatedThe front of sending unit (23) to be fixedly installed on the detection platform of described frame (21), and described conveyer belt(232) be arranged in parallel with described rotating shaft (223).
8. the production testing system of injection needles according to claim 7, is characterized in that, described defeatedSend unit (23) also to comprise rotary electric machine (231) and pair of brackets (233), pair of brackets (233)Be fixedly installed in detection platform, described conveyer belt (232) is set in the rotating shaft of support (233),It is upper that described rotary electric machine (231) is fixed on a support (233), and with a support (233)Rotating shaft is connected.
9. the production testing system of injection needles according to claim 1, is characterized in that, described folderTool (234) comprises jaw (2341) and Connection Block (2342), and described jaw (2341) is fixedly establishedPut in the upper end of described Connection Block (2342), described fixture (234) is by described Connection Block (2342)Be fixedly connected in the periphery of described conveyer belt (232).
10. the production testing system of injection needles according to claim 9, is characterized in that, described pincersMouth (2341) is semicircular in shape.
CN201521065437.XU 2015-12-18 2015-12-18 Production detecting system of disposable syringe needle Expired - Fee Related CN205246564U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521065437.XU CN205246564U (en) 2015-12-18 2015-12-18 Production detecting system of disposable syringe needle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521065437.XU CN205246564U (en) 2015-12-18 2015-12-18 Production detecting system of disposable syringe needle

Publications (1)

Publication Number Publication Date
CN205246564U true CN205246564U (en) 2016-05-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521065437.XU Expired - Fee Related CN205246564U (en) 2015-12-18 2015-12-18 Production detecting system of disposable syringe needle

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109283133A (en) * 2018-11-14 2019-01-29 上海健康医学院 A kind of system for detecting injection needle
CN112067610A (en) * 2020-08-10 2020-12-11 盐城工学院 Machine vision detection equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109283133A (en) * 2018-11-14 2019-01-29 上海健康医学院 A kind of system for detecting injection needle
CN109283133B (en) * 2018-11-14 2024-05-03 上海健康医学院 System for detecting injection needle
CN112067610A (en) * 2020-08-10 2020-12-11 盐城工学院 Machine vision detection equipment

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address

Address after: Room 619-2, 6th floor, incubator building 10, Wenzhou National University Science Park, 38 Dongfang South Road, Ouhai Economic Development Zone, Wenzhou City, Zhejiang Province 325000

Patentee after: Heyi (Wenzhou) Intelligent Equipment Co.,Ltd.

Address before: 325000 201, science and technology city pilot building, Wenzhou high tech Industrial Park, Zhejiang Province

Patentee before: WENZHOU TONGER AUTOMATION Co.,Ltd.

CP03 Change of name, title or address
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160518