CN205245139U - Highly -effective steam generator - Google Patents

Highly -effective steam generator Download PDF

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Publication number
CN205245139U
CN205245139U CN201520955636.1U CN201520955636U CN205245139U CN 205245139 U CN205245139 U CN 205245139U CN 201520955636 U CN201520955636 U CN 201520955636U CN 205245139 U CN205245139 U CN 205245139U
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water
evaporator
outlet
burner
economizer
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CN201520955636.1U
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倪苗君
张李鑫
许刚
符海忠
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Zhejiang Shangneng Boiler Co Ltd
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Zhejiang Shangneng Boiler Co Ltd
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Abstract

本实用新型公开了一种高效蒸汽发生器,包括一个炉腔,炉腔的底部与一个燃烧器相连通,炉腔的顶部为排烟口,燃烧器的喷口上方设有一个蒸发器,蒸发器的进口与水箱相连通,蒸发器的出口与一个汽水分离器相连通,排烟口下方设有一个节能器,节能器的出口与水箱相连通,节能器与蒸发器之间还设有一个冷凝水回收装置,燃烧器与蒸发器之间的炉腔壁上设有一组螺旋环绕的水冷管,水冷管的进口与水箱相连通,水冷管的出口与蒸发器相连通。通过设置节能器和冷凝水回收装置,使烟气的利用率更加高效,同时,防止因冷凝水的下落降低上升烟气的温度,避免冷凝水淋到火焰上,可以在较小炉体容积的前提下,生产出足量的蒸汽。

The utility model discloses a high-efficiency steam generator, comprising a furnace cavity, the bottom of the furnace cavity communicates with a burner, the top of the furnace cavity is a smoke exhaust port, an evaporator is arranged above the nozzle of the burner, and the evaporator The inlet of the evaporator is connected with the water tank, the outlet of the evaporator is connected with a steam-water separator, there is an economizer under the exhaust port, the outlet of the economizer is connected with the water tank, and there is a condenser between the economizer and the evaporator. In the water recovery device, a set of spirally encircling water-cooled tubes are arranged on the wall of the furnace cavity between the burner and the evaporator. The inlet of the water-cooled tubes is connected with the water tank, and the outlet of the water-cooled tubes is connected with the evaporator. By setting up an economizer and a condensed water recovery device, the utilization rate of the flue gas is more efficient. At the same time, it prevents the temperature of the rising flue gas from being reduced due to the falling of the condensed water, and prevents the condensed water from splashing on the flame. It can be used in a smaller furnace volume. Under the premise, a sufficient amount of steam is produced.

Description

一种高效蒸汽发生器A high-efficiency steam generator

技术领域technical field

本实用新型涉及一咱蒸汽发生器,特别是涉及一种不需要进行强制制造监检和安装使用监检的小容积、大流量高效蒸汽发生器。The utility model relates to a steam generator, in particular to a small-volume, high-flow high-efficiency steam generator which does not require compulsory manufacturing supervision inspection and installation supervision inspection.

背景技术Background technique

现有的蒸汽发生器,通常包括一个炉体,在炉体的底部设置一个燃烧器,在炉体的中部设置一个蒸发器,蒸发器的进口连接水箱,燃烧器喷出燃气燃烧后的高温烟气对蒸发器进行加热,把蒸发器内流动的水加热至100度以上形成蒸汽,蒸汽通过一个汽水分离器后排入管道,高温烟气在与蒸发器进行热交换后形成的尾气通过排烟口排出。现有的这种蒸汽发生器,由于换热效率不高,大部分都得制成30升以上的容积,按照TSGG001-2010《锅炉安全技术监察规程》的规定,需进行强制制造监检和安装使用监检,会给制造商和用户造成额外的费用,而较高温度的尾气直接排放,既浪费了宝贵的能源,又造成大气的污染。The existing steam generator usually includes a furnace body, a burner is arranged at the bottom of the furnace body, an evaporator is arranged in the middle of the furnace body, the inlet of the evaporator is connected to the water tank, and the burner emits high-temperature smoke after combustion The gas heats the evaporator, and the water flowing in the evaporator is heated to above 100 degrees to form steam. The steam passes through a steam-water separator and is discharged into the pipeline. The tail gas formed after heat exchange with the evaporator passes through the exhaust gas Mouth discharge. Most of the existing steam generators have a volume of more than 30 liters due to low heat exchange efficiency. According to the regulations of TSGG001-2010 "Boiler Safety Technical Supervision Regulations", mandatory manufacturing supervision inspection and installation are required. The use of supervisory inspection will cause additional costs to manufacturers and users, and the direct discharge of high-temperature exhaust gas not only wastes precious energy, but also causes air pollution.

实用新型内容Utility model content

为克服上述缺陷,本实用新型旨在提供一种能以较小的容积就能产生较多蒸汽的高效蒸汽发生器。In order to overcome the above defects, the utility model aims to provide a high-efficiency steam generator capable of generating more steam with a smaller volume.

为达到上述目的,本实用新型采用的技术方案为:一种高效蒸汽发生器,包括一个炉腔,所述炉腔的底部与一个燃烧器相连通,所述炉腔的顶部为排烟口,所述燃烧器的喷口上方设有一个蒸发器,所述蒸发器的进口与水箱相连通,所述蒸发器的出口与一个汽水分离器相连通,所述排烟口下方设有一个节能器,所述节能器的出口与水箱相连通,所述节能器与蒸发器之间还设有一个冷凝水回收装置,所述燃烧器与蒸发器之间的炉腔壁上设有一组螺旋环绕的水冷管,所述水冷管的进口与水箱相连通,所述水冷管的出口与蒸发器相连通。In order to achieve the above purpose, the technical solution adopted by the utility model is: a high-efficiency steam generator, including a furnace chamber, the bottom of the furnace chamber communicates with a burner, and the top of the furnace chamber is a smoke exhaust port. An evaporator is provided above the nozzle of the burner, the inlet of the evaporator communicates with the water tank, the outlet of the evaporator communicates with a steam-water separator, and an economizer is provided below the smoke outlet. The outlet of the economizer communicates with the water tank, a condensed water recovery device is also provided between the economizer and the evaporator, and a set of spirally encircling water cooling devices are provided on the furnace cavity wall between the burner and the evaporator. The inlet of the water-cooling pipe is connected with the water tank, and the outlet of the water-cooling pipe is connected with the evaporator.

所述节能器包括上下分层的二组盘管,所述盘管分别采用盘式蚊香的盘法正盘和反盘。The economizer includes two groups of coils layered up and down, and the coils respectively adopt the positive coil and the reverse coil of the coil method of the coil type mosquito coils.

所述冷凝水回收装置包括一组平行放置的接水槽和置于接水槽上方的一组平行旋转的档圈,所述接水槽的空隙位于档圈的下方,所述接水槽底部设有疏水管,所述疏水管与一个疏水口相连通。The condensed water recovery device includes a set of water receiving tanks placed in parallel and a group of parallel rotating retaining rings placed above the water receiving tanks. , the drain tube communicates with a drain port.

采用了本实用新型的高效蒸汽发生器,通过设置节能器和冷凝水回收装置,使烟气的利用率更加高效,同时,防止因冷凝水的下落降低上升烟气的温度,避免冷凝水淋到火焰上,可以在较小炉体容积的前提下,生产出足量的蒸汽。The high-efficiency steam generator of the utility model is adopted, and the utilization rate of the flue gas is made more efficient by setting an energy saver and a condensed water recovery device. On the flame, a sufficient amount of steam can be produced under the premise of a small furnace volume.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是本实用新型的节能器结构示意图;Fig. 2 is the structural representation of the energy saver of the utility model;

图3是本实用新型的冷凝水回收装置的结构示意图。Fig. 3 is a schematic structural view of the condensed water recovery device of the present invention.

图中:1-炉腔,2-燃烧器,3-蒸发器,4-汽水分离器,5-排烟口,6-节能器,7-冷凝水回收装置,8-盘管,9-接水槽,10-档圈,11-疏水管,12-疏水口,13-水箱,14-水冷管。In the figure: 1-furnace chamber, 2-burner, 3-evaporator, 4-steam separator, 5-exhaust port, 6-energy saver, 7-condensate recovery device, 8-coil, 9-connection Sink, 10-stall ring, 11-drainage pipe, 12-drainage port, 13-water tank, 14-water cooling pipe.

具体实施方式detailed description

如图1所示,本实用新型公开了一种高效蒸汽发生器,包括一个炉腔1,所述炉腔1的底部与一个燃烧器2相连通,所述炉腔1的顶部为排烟口5,所述燃烧器2的喷口上方设有一个蒸发器3,所述蒸发器3的进口与水箱13相连通,所述蒸发器3的出口与一个汽水分离器4相连通,燃烧器2喷出的火焰引成的高温烟气沿炉腔1上内升,高温烟气与蒸发器3进行充分的热交换后从排烟口5排出,蒸发器3内的冷水经高温烟气加热后形成蒸汽,经汽水分离器4汽水分离后流入管道,最后输送到用户处,综上所述,与现有的普通蒸汽发生器结构基本一致。As shown in Figure 1, the utility model discloses a high-efficiency steam generator, comprising a furnace chamber 1, the bottom of the furnace chamber 1 communicates with a burner 2, and the top of the furnace chamber 1 is a smoke exhaust port 5. An evaporator 3 is arranged above the nozzle of the burner 2, the inlet of the evaporator 3 communicates with the water tank 13, the outlet of the evaporator 3 communicates with a steam-water separator 4, and the burner 2 sprays The high-temperature flue gas drawn by the flame rises inwardly along the furnace cavity 1, and the high-temperature flue gas exchanges heat with the evaporator 3 and then is discharged from the exhaust port 5, and the cold water in the evaporator 3 is heated by the high-temperature flue gas to form The steam flows into the pipeline after being separated by the steam-water separator 4, and is finally transported to the user. In summary, the structure is basically the same as that of the existing common steam generator.

本实用新型所述的高效蒸汽发生器的创新点主要在于所述排烟口5下方设有一个节能器6,所述节能器6的出口与水箱13相连通,如图2所示,所述节能器6包括上下分层的二组盘管8,所述盘管8分别采用盘式蚊香的盘法正盘和反盘。这样,还个有一定温度的尾气在通过排烟口5排出前,先与节能器6进行热交换,盘管8内的冷水在与高温尾气进行充分热交换后得到升温,然后排入水箱13,提高水箱13内的冷水温度,从而使进入蒸发器3的温水能更快的气化生成蒸汽,提高我蒸汽发生器的热效率,同时,也使排入大气中的尾气温度更低,含有的有害物质更少。The innovation point of the high-efficiency steam generator described in the utility model is mainly that an economizer 6 is arranged below the exhaust port 5, and the outlet of the economizer 6 communicates with the water tank 13, as shown in Figure 2, the The economizer 6 includes two groups of coil tubes 8 layered up and down, and the coil tubes 8 respectively adopt the positive coil and reverse coil of the coil type mosquito coil method. In this way, before the exhaust gas with a certain temperature is discharged through the exhaust port 5, it first exchanges heat with the economizer 6, and the cold water in the coil 8 is heated up after sufficient heat exchange with the high-temperature exhaust gas, and then discharged into the water tank 13 , increase the temperature of cold water in the water tank 13, so that the warm water entering the evaporator 3 can be vaporized faster to generate steam, and improve the thermal efficiency of my steam generator. At the same time, the temperature of the exhaust gas discharged into the atmosphere is lower, and the contained Less harmful substances.

同时,本新型所述的高效蒸汽发生器的另一个创新点在于所述节能器6与蒸发器3之间还设有一个冷凝水回收装置7,所述燃烧器2与蒸发器3之间的炉腔1壁上设有一组螺旋环绕的水冷管14,所述水冷管14的进口与水箱13相连通,所述水冷管14的出口与蒸发器3相连通。通过水冷管14,既可以利用燃烧器2喷出的火焰温度把水冷管14内的冷水进行预加热,同时又起到炉腔1壁隔热的效果;如图3所示,所述冷凝水回收装置7包括一组平行放置的接水槽9和置于接水槽9上方的一组平行旋转的档圈10,所述接水槽9的空隙位于档圈10的下方,所述接水槽9底部设有疏水管11,所述疏水管11与一个疏水口12相连通。这样,烟气可以通过相邻二个接水槽9与相邻二个档圈10之间的空隙上升,同时,由于接水槽9与档圈10的阻挡,使高温烟气的上升速度减慢,能与蒸发器3进行更长时间的充分热交换,同时,上方的冷凝水滴下来,会先滴到档圈10上,然后沿档圈10的二侧流入接水槽9中,当接水槽9内的水位高于疏水管11时,会通过疏水管11顶部的入口流入疏水管11内,并最终从疏水口12排出,从而避免了因冷凝水滴到火焰上而引起的燃气不充分燃烧。At the same time, another innovative point of the high-efficiency steam generator described in the present invention is that a condensed water recovery device 7 is also provided between the economizer 6 and the evaporator 3, and the A set of spirally encircling water-cooling tubes 14 is arranged on the wall of the furnace cavity 1 , the inlet of the water-cooling tubes 14 communicates with the water tank 13 , and the outlet of the water-cooling tubes 14 communicates with the evaporator 3 . Through the water-cooled pipe 14, the cold water in the water-cooled pipe 14 can be preheated by using the temperature of the flame ejected from the burner 2, and at the same time, the effect of heat insulation of the furnace cavity 1 wall is played; as shown in Figure 3, the condensed water The recovery device 7 includes a group of parallel water receiving tanks 9 and a group of parallel rotating retaining rings 10 placed above the water receiving tanks 9, the gap of the water receiving tanks 9 is located below the retaining rings 10, and the bottom of the water receiving tanks 9 is provided with There is a drain pipe 11 , and the drain pipe 11 communicates with a drain port 12 . In this way, the flue gas can rise through the gap between the two adjacent water receiving grooves 9 and the two adjacent retaining rings 10. At the same time, due to the obstruction of the water receiving grooves 9 and the retaining rings 10, the rising speed of the high temperature flue gas is slowed down. It can carry out sufficient heat exchange with the evaporator 3 for a longer period of time. At the same time, the condensed water above will drip down and will first drip onto the retaining ring 10, and then flow into the water receiving tank 9 along the two sides of the retaining ring 10. When the water receiving tank 9 When the water level is higher than the drain pipe 11, it will flow into the drain pipe 11 through the inlet at the top of the drain pipe 11, and finally be discharged from the drain port 12, thus avoiding insufficient combustion of gas caused by condensed water dripping onto the flame.

Claims (3)

1.一种高效蒸汽发生器,包括一个炉腔(1),所述炉腔(1)的底部与一个燃烧器(2)相连通,所述炉腔(1)的顶部为排烟口(5),所述燃烧器(2)的喷口上方设有一个蒸发器(3),所述蒸发器(3)的进口与水箱(13)相连通,所述蒸发器(3)的出口与一个汽水分离器(4)相连通,其特征在于所述排烟口(5)下方设有一个节能器(6),所述节能器(6)的出口与水箱(13)相连通,所述节能器(6)与蒸发器(3)之间还设有一个冷凝水回收装置(7),所述燃烧器(2)与蒸发器(3)之间的炉腔(1)壁上设有一组螺旋环绕的水冷管(14),所述水冷管(14)的进口与水箱(13)相连通,所述水冷管(14)的出口与蒸发器(3)相连通。1. A high-efficiency steam generator comprises a furnace chamber (1), the bottom of the furnace chamber (1) communicates with a burner (2), and the top of the furnace chamber (1) is a smoke outlet ( 5), an evaporator (3) is arranged above the nozzle of the burner (2), the inlet of the evaporator (3) communicates with the water tank (13), and the outlet of the evaporator (3) is connected to a The steam-water separator (4) is connected, and it is characterized in that an energy saver (6) is arranged below the smoke outlet (5), the outlet of the energy saver (6) is connected with the water tank (13), and the energy saver A condensed water recovery device (7) is also provided between the burner (6) and the evaporator (3), and a group of A water-cooling pipe (14) surrounded by a spiral, the inlet of the water-cooling pipe (14) communicates with the water tank (13), and the outlet of the water-cooling pipe (14) communicates with the evaporator (3). 2.根据权利要求1所述的高效蒸汽发生器,其特征在于所述节能器(6)包括上下分层的二组盘管(8),所述盘管(8)分别采用盘式蚊香的盘法正盘和反盘。2. The high-efficiency steam generator according to claim 1, characterized in that the economizer (6) comprises two sets of coils (8) layered up and down, and the coils (8) adopt the coils of coiled mosquito coils respectively. The market method is positive and negative. 3.根据权利要求1所述的高效蒸汽发生器,其特征在于所述冷凝水回收装置(7)包括一组平行放置的接水槽(9)和置于接水槽(9)上方的一组平行旋转的档圈(10),所述接水槽(9)的空隙位于档圈(10)的下方,所述接水槽(9)底部设有疏水管(11),所述疏水管(11)与一个疏水口(12)相连通。3. The high-efficiency steam generator according to claim 1, characterized in that the condensed water recovery device (7) comprises a group of parallel water receiving tanks (9) and a group of parallel water receiving tanks (9) placed above the water receiving tanks (9) Rotating retaining ring (10), the gap of the water receiving tank (9) is located below the retaining ring (10), the bottom of the water receiving tank (9) is provided with a drain pipe (11), and the drain pipe (11) is connected to the A drain port (12) is connected.
CN201520955636.1U 2015-11-26 2015-11-26 Highly -effective steam generator Expired - Fee Related CN205245139U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106016224A (en) * 2016-06-30 2016-10-12 克雷登热能设备(浙江)有限公司 Steam generator with water volume not exceeding 30 L
CN106090863A (en) * 2016-07-21 2016-11-09 浙江上能锅炉有限公司 High-efficient energy-saving steam generator
CN107314361A (en) * 2017-08-03 2017-11-03 浙江上能锅炉有限公司 Top ignition steam generator
CN110296384A (en) * 2019-08-06 2019-10-01 董俊杰 A kind of dial vapor generator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106016224A (en) * 2016-06-30 2016-10-12 克雷登热能设备(浙江)有限公司 Steam generator with water volume not exceeding 30 L
CN106090863A (en) * 2016-07-21 2016-11-09 浙江上能锅炉有限公司 High-efficient energy-saving steam generator
CN107314361A (en) * 2017-08-03 2017-11-03 浙江上能锅炉有限公司 Top ignition steam generator
CN110296384A (en) * 2019-08-06 2019-10-01 董俊杰 A kind of dial vapor generator
CN110296384B (en) * 2019-08-06 2024-05-24 董俊杰 Disc type steam generator

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