CN205237480U - A device for changing snub pulley - Google Patents

A device for changing snub pulley Download PDF

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Publication number
CN205237480U
CN205237480U CN201520978521.4U CN201520978521U CN205237480U CN 205237480 U CN205237480 U CN 205237480U CN 201520978521 U CN201520978521 U CN 201520978521U CN 205237480 U CN205237480 U CN 205237480U
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China
Prior art keywords
slot
lifting
lift
bolt
snub pulley
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Expired - Lifetime
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CN201520978521.4U
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Chinese (zh)
Inventor
张启涛
邢建军
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Anhui Liuguo Chemical Industry Co Ltd
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Anhui Liuguo Chemical Industry Co Ltd
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Priority to CN201520978521.4U priority Critical patent/CN205237480U/en
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Abstract

The utility model discloses a device for changing snub pulley, including promoting the bearing roller and being used for the left and right hoisting device who promotes bearing roller both ends lifting, every hoisting device fixes in the lifting handle upper end including rotatory hand wheel, lifting handle and the movable support that lives, rotatory hand wheel, the lifting handle with live movable support with threaded connection, every movable support detachably that lives fixes on the crossbeam of conveyer one side and sets up the lifting handle perpendicularly, the lifting handle lower extreme rotationally is connected with and is used for hanging the couple that promotes the pivot of bearing roller tip. The snub pulley can be realized changing on line by this device, can in time change the snub pulley that does not change, reduces the belt wearing and tearing, prolongs the life of belt, increases and overhauls the security.

Description

用于更换下托辊的装置Device for changing the lower idler roller

技术领域technical field

本实用新型涉及更换带式输送机托辊的装置,具体地说是一种用于更换下托辊的装置。The utility model relates to a device for replacing idler rollers of a belt conveyor, in particular to a device for replacing lower idler rollers.

背景技术Background technique

皮带运输是一种应用非常广泛的运输方式,尤其是在化工企业中得到大量使用,是化工企业中的重点设备,如果出现故障将会导致整个生产线停车。皮带的输送是在上、下托辊的支撑下进行的,托辊的损坏不仅会影响皮带的传动而且会对皮带产生磨损,但是几百几千米长的皮带不可能因为几根托辊的损坏而停车更换,强行开车又会导致皮带渐渐损坏。如果在运行中更换,传统的更换方式是人工用撬棍等将运行中的皮带撬起,另一名员工将托辊取出并更换,这样的更换方式将会存在很大的安全隐患,员工很可能会因此受重伤,产生极大的安全事故。Belt transportation is a very widely used transportation method, especially in chemical enterprises, it is the key equipment in chemical enterprises, if there is a failure, it will cause the entire production line to stop. The conveying of the belt is carried out under the support of the upper and lower rollers. The damage of the rollers will not only affect the transmission of the belt but also cause wear to the belt. If the belt is damaged and stopped for replacement, driving forcibly will cause the belt to gradually damage. If it is replaced during operation, the traditional replacement method is to pry up the running belt manually with a crowbar, and another employee will take out and replace the idler roller. It may result in serious injury, resulting in a great safety accident.

发明内容Contents of the invention

本实用新型的目的是针对现有技术的不足,提供一种用于更换下托辊的装置,更换下托辊安全快速,可以减少皮带的损坏率,维持生产的开车率。The purpose of this utility model is to provide a device for replacing the lower idler against the deficiencies of the prior art. The replacement of the lower idler is safe and fast, which can reduce the damage rate of the belt and maintain the start-up rate of production.

为实现上述目的,本实用新型采用了以下技术方案:包括提升托辊以及用来将提升托辊两端抬升的左、右提升装置,每个提升装置包括旋转手轮、提升螺杆和活动支架,旋转手轮固定在提升螺杆上端,提升螺杆与活动支架以螺纹连接,每个活动支架可拆卸地固定在输送机一侧横梁上并将提升螺杆垂直设置,提升螺杆下端可转动地连接有用来悬挂提升托辊端部转轴的挂钩。In order to achieve the above purpose, the utility model adopts the following technical solutions: including lifting rollers and left and right lifting devices used to lift both ends of the lifting rollers, each lifting device includes a rotating hand wheel, a lifting screw and a movable bracket, The rotating hand wheel is fixed on the upper end of the lifting screw, and the lifting screw is threaded to the movable bracket. Each movable bracket is detachably fixed on the beam on one side of the conveyor and the lifting screw is vertically set. The lower end of the lifting screw is rotatably connected for hanging. Lift the hook on the shaft at the end of the idler.

进一步的,活动支架一侧设有可嵌入输送机横梁的第一插槽,第一插槽的宽度大于横梁的宽度,第一插槽的上、下壁外端设有定位孔以及与定位孔配合的定位插销。Further, one side of the movable support is provided with a first slot that can be embedded in the conveyor beam, the width of the first slot is greater than the width of the beam, and the outer ends of the upper and lower walls of the first slot are provided with positioning holes and positioning holes. mating locating pins.

进一步的,活动支架呈“工”字形结构,活动支架一侧的第一插槽与输送机横梁配合,另一侧的第二插槽中设有与提升螺杆螺纹配合的螺母,放置螺母的第二插槽上、下壁上开有可供提升螺杆通过的通孔。Further, the movable support has an "I"-shaped structure. The first slot on one side of the movable support is matched with the conveyor beam, and the second slot on the other side is provided with a nut threaded with the lifting screw, and the second slot of the nut is placed. The upper and lower walls of the second slot are provided with through holes for the passage of the lifting screw.

本实用新型的有益效果在于:通过设置可以活动安装在带式输送机两侧横梁上的活动支架、提升螺杆,可以将放置在皮带下方的提升托辊向上提升,从而实现在线更换下托辊,提高带式输送机的生产效率。其次,对于连续运行的带式输送机来说,能够及时更换不转的下托辊,能够减少皮带磨损,延长皮带的使用寿命,增加检修安全性。再次,本装置不仅结构简单紧凑,而且便于在横梁上安装,且重量轻,便于携带且安装方便。The beneficial effect of the utility model is that: by setting movable brackets and lifting screws that can be movably installed on the beams on both sides of the belt conveyor, the lifting rollers placed under the belt can be lifted upwards, thereby realizing online replacement of the lower rollers. Increase the productivity of belt conveyors. Secondly, for a belt conveyor that runs continuously, the non-rotating lower idler can be replaced in time, which can reduce belt wear, prolong the service life of the belt, and increase maintenance safety. Again, the device is not only simple and compact in structure, but also easy to install on the beam, and is light in weight, easy to carry and easy to install.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1的右视图。Fig. 2 is the right side view of Fig. 1 .

图中标注符号的含义如下:The meanings of the marked symbols in the figure are as follows:

1—右提升装置11—旋转手轮12-提升螺杆13-活动支架131-第一插槽132-第二插槽14-定位插销15-螺母16-挂钩1—right lifting device 11—rotating handwheel 12—lifting screw 13—movable bracket 131—first slot 132—second slot 14—locating pin 15—nut 16—hook

2-左提升装置2 - Left lifting device

3-提升托辊31-转轴3 - lifting roller 31 - rotating shaft

4-横梁4 - Beam

5-下行段皮带5 - Downlink belt

6-上行段皮带6 - Uplink belt

具体实施方式detailed description

下面结合附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solution in the embodiment of the utility model is clearly and completely described below in conjunction with the accompanying drawings.

如图1所示,本实用包括提升托辊3以及用来将提升托辊3两端向上抬升的左、右提升装置2、1,每个提升装置包括旋转手轮11、提升螺杆12和活动支架13组成。旋转手轮11固定在提升螺杆12上端。As shown in Figure 1, the utility model includes a lifting idler 3 and left and right lifting devices 2, 1 for lifting the two ends of the lifting idler 3 upwards, and each lifting device includes a rotating hand wheel 11, a lifting screw 12 and a movable Support 13 forms. The rotating hand wheel 11 is fixed on the upper end of the lifting screw 12 .

活动支架13呈“工”字形结构,两侧均有第一、第二插槽131、132。活动支架13一侧的第一插槽131可嵌入输送机横梁4,活动支架13通过第一插槽131可拆卸地固定在横梁4上,第一插槽131的宽度大于横梁4的宽度,第一插槽131的上、下壁外端设有定位孔以及与定位孔配合的定位插销14,通过定位插销14将活动支架13限定在横梁4上;活动支架13另一侧的第二插槽132中放置有与提升螺杆12螺纹配合的螺母15,螺母15可以活动放置或通过焊接固定在第二插槽132中,螺母15的第二插槽132上、下壁上开有可供提升螺杆12通过的通孔,提升螺杆12经第二插槽132上、下壁的通过与放置在插槽内的螺母15螺纹连接。提升螺杆12下端可转动地连接有用来悬挂提升托辊3端部转轴31的挂钩16。The movable bracket 13 is in the shape of an "I" and has first and second slots 131 and 132 on both sides. The first slot 131 on one side of the movable support 13 can be embedded in the conveyor crossbeam 4, and the movable support 13 is detachably fixed on the crossbeam 4 by the first slot 131, the width of the first slot 131 is greater than the width of the crossbeam 4, the second The upper and lower wall outer ends of a slot 131 are provided with a positioning hole and a positioning pin 14 cooperating with the positioning hole, and the movable bracket 13 is limited on the crossbeam 4 by the positioning pin 14; the second slot on the other side of the movable bracket 13 132 is placed with the nut 15 threaded with the lifting screw 12, the nut 15 can be moved or fixed in the second slot 132 by welding, the second slot 132 upper and lower walls of the nut 15 are provided with a lifting screw 12 passes through the through hole, and the lifting screw 12 is threadedly connected with the nut 15 placed in the slot through passing through the upper and lower walls of the second slot 132 . The lower end of the lifting screw 12 is rotatably connected with a hook 16 for hanging the rotating shaft 31 at the end of the lifting roller 3 .

更换下托辊时,将左、右提升装置1、2的活动支架13分别固定在待更换下托辊7一侧的输送机两侧横梁4上,将提升螺杆12经相应活动支架的第二插槽132与螺母15连接,再将持钩16连接在提升螺杆12下端,然而将提升托辊3放置在下皮带下方并将两端的转轴31悬挂在左、右提升装置1、2的持钩16上。然后旋转左、右提升装置1、2的旋转手轮11使提升螺杆12上升,通过挂钩16将提升托辊3向上抬起下行段皮带5,如图2所示,即可更换相应的下托辊7。图中件号6为上行段皮带。When replacing the lower roller, fix the movable brackets 13 of the left and right lifting devices 1 and 2 on the beams 4 on both sides of the conveyor on the side of the lower roller 7 to be replaced, and pass the lifting screw 12 through the second part of the corresponding movable bracket. The slot 132 is connected with the nut 15, and then the hook 16 is connected to the lower end of the lifting screw 12, but the lifting roller 3 is placed under the lower belt and the rotating shafts 31 at both ends are hung on the hooks 16 of the left and right lifting devices 1 and 2 superior. Then rotate the rotating hand wheels 11 of the left and right lifting devices 1 and 2 to raise the lifting screw 12, and lift the lifting roller 3 upwards through the hook 16 to lift the belt 5 of the down section, as shown in Figure 2, the corresponding lower bracket can be replaced roll 7. Part number 6 in the figure is the uplink belt.

Claims (3)

1. for changing the device of snub pulley, it is characterized in that: comprise and promote carrying roller (3) and be used for the two ends lifting of lifting carrying rollerLeft and right lifting device (21), each lifting device comprises rotation hand wheel (11), lift-bolt (12) and travel(l)ing rest (13),Rotation hand wheel (11) is fixed on lift-bolt (12) upper end, lift-bolt (12) with travel(l)ing rest (13) to be threaded, eachTravel(l)ing rest (13) is removably fixed on conveyer one side crossbeam (4) above and lift-bolt (12) is vertically arranged, and promotes spiral shellBar (12) lower end is connected with the hook (16) that promotes carrying roller (3) end part rotating shaft (31) for hanging rotationally.
2. according to claim 1 for changing the device of snub pulley, it is characterized in that: travel(l)ing rest (13) one sides are provided with canThe first slot (131) that embeds conveyer crossbeam (4), the width of the first slot (131) is greater than the width of crossbeam (4), and first insertsThe fastening screw (14) that the upper and lower wall outer end of groove (131) is provided with locating hole and coordinates with locating hole.
3. according to claim 2 for changing the device of snub pulley, it is characterized in that: travel(l)ing rest (13) is " work " fontStructure, first slot (131) of travel(l)ing rest one side coordinates with conveyer crossbeam (4), in second slot (132) of opposite side, establishesHave and the nut (15) of lift-bolt (12) threaded engagement, on the upper and lower wall of the second slot (132) of placing nut (15), having canThe through hole passing through for lift-bolt (12).
CN201520978521.4U 2015-11-27 2015-11-27 A device for changing snub pulley Expired - Lifetime CN205237480U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520978521.4U CN205237480U (en) 2015-11-27 2015-11-27 A device for changing snub pulley

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108002263A (en) * 2017-12-18 2018-05-08 辽宁三三工业有限公司 A kind of Steel cable pulley device of autorotation adjustment
CN109878977A (en) * 2019-03-29 2019-06-14 广西农垦糖业集团星星制糖有限公司 A device for realizing online replacement of rollers of conveying device
CN110744558A (en) * 2019-10-16 2020-02-04 山东中衡光电科技有限公司 Robot for maintaining parallel carrier rollers of conveyor
CN111002004A (en) * 2019-11-20 2020-04-14 湖南东亿电气股份有限公司 A screw sleeve mounting assembly for lighter welding equipment
CN111168618A (en) * 2019-12-31 2020-05-19 山西潞安环保能源开发股份有限公司常村煤矿 A kind of belt idler quick replacement tool and replacement method
CN112678429A (en) * 2020-12-18 2021-04-20 山推工程机械股份有限公司 Loader attachment for replacing carrier roller of belt conveyor and using method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108002263A (en) * 2017-12-18 2018-05-08 辽宁三三工业有限公司 A kind of Steel cable pulley device of autorotation adjustment
CN108002263B (en) * 2017-12-18 2023-11-24 辽宁三三工业有限公司 Steel wire rope carrier roller device capable of automatically adjusting rotation
CN109878977A (en) * 2019-03-29 2019-06-14 广西农垦糖业集团星星制糖有限公司 A device for realizing online replacement of rollers of conveying device
CN110744558A (en) * 2019-10-16 2020-02-04 山东中衡光电科技有限公司 Robot for maintaining parallel carrier rollers of conveyor
CN110744558B (en) * 2019-10-16 2022-06-14 山东中衡光电科技有限公司 Robot for maintaining parallel carrier rollers of conveyor
CN111002004A (en) * 2019-11-20 2020-04-14 湖南东亿电气股份有限公司 A screw sleeve mounting assembly for lighter welding equipment
CN111168618A (en) * 2019-12-31 2020-05-19 山西潞安环保能源开发股份有限公司常村煤矿 A kind of belt idler quick replacement tool and replacement method
CN111168618B (en) * 2019-12-31 2025-06-20 山西潞安环保能源开发股份有限公司常村煤矿 A belt roller quick replacement tool and replacement method
CN112678429A (en) * 2020-12-18 2021-04-20 山推工程机械股份有限公司 Loader attachment for replacing carrier roller of belt conveyor and using method thereof

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Granted publication date: 20160518

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