CN205237439U - Old and useless roller refabrication system - Google Patents
Old and useless roller refabrication system Download PDFInfo
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- CN205237439U CN205237439U CN201520735525.XU CN201520735525U CN205237439U CN 205237439 U CN205237439 U CN 205237439U CN 201520735525 U CN201520735525 U CN 201520735525U CN 205237439 U CN205237439 U CN 205237439U
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Abstract
The utility model provides an old and useless roller refabrication system, can't harm detecting device, heat treated mesh belt stove, car mill device, rolling device, drawbench, build -up welding machine and inlay set device including the supersound, the harmless detecting device of supersound carries out the life -span aassessment to old and useless roller, and not available old and useless roller is directly scrapped, and available old and useless roller gets into the heat treated mesh belt stove, then grinds the dabber that the device was processed into the squeeze roll through the car, metal blank obtains the transition cover through the processing of rolling device, drawbench and build -up welding machine, then will pass through the cover and inlay cover in squeeze roll spindle through inlaying set device, obtains the squeeze roll of refabrication. The old and useless roller that utilizes steel industry obtains the squeeze roll of cement trade through the refabrication technique, and the manufacturing cost of the metallurgical and cement enterprise of greatly reduced has promoted the green remanufacturing development to reduce refuse treatment, be favorable to the environmental protection cause.
Description
Technical field
The utility model belongs to waste and old roller re-manufacturing technology field, is specially a kind of waste and old roller remanufacturing system.
Background technology
In order to alleviate the contradiction between limited resources and unlimited utilization, reduce the harm of waste product to environment, maximally utilise the value in waste product parts, since the eighties in 20th century, start one green waves in the world, proposed the new ideas of " green manufacturing ", then manufacturing engineering is arisen at the historic moment. To refer to equip life cycle theory be guidance to manufacturing engineering again, realize great-leap-forward with waste and old equipment and be promoted to target, taking high-quality, efficient, energy-conservation, material-saving, environmental protection as criterion, produce as means taking advanced technology and industrialization, repair, transform a series of technical measures of waste and old equipment or the general name of engineering activity. In brief, then manufacturing engineering be waste and old equipment high-tech repair industrialization. The key character of manufacturing is again that the product quality and performances after manufacturing again meet or exceed new product, and cost is but below 50% of new product, and simultaneously energy-conservation more than 58%, material-saving more than 67%, significantly falls the harmful effect of environment.
Cement roller press is the plant equipment of cement industry most critical, be mainly used in the attrition crushing of raw material, grog, have the advantages that energy consumption is low, output is high, noise is little, but cement roller press also has many difficult problems to need to solve, wherein the problem of most critical is the wear-out failure problem of roll surface. According to factual survey, roll squeezer, after installation, generally uses the decorative pattern of roll surface half a year to be just close to mill to the greatest extent, if quality of material is slightly poor or material in more containing foreign matter, use even continuously two months just damaged cannot continuation use. Cement roller press cost is higher, and dismounting is cumbersome, in order to reduce costs, in the shortening cycle, in the time that fraction destruction only occurs roll, adopts on-the-spot built-up welding reparation; Long when the cement roller press working time, cause extensive damage, need, in the situation of major tune-up, need to change and carry out restorative overhaul, or directly scrap, this is unescapable loss in cement industry. If roll waste and old steel mill is manufactured after repairing again to the compression roller of cement industry, will greatly reduce the production cost of metallurgical and cement production enterprise, green remanufacturing development is had to certain facilitation.
Summary of the invention
For addressing the above problem; the utility model discloses a kind of waste and old roller remanufacturing system; utilize the waste and old roller of steel industry to obtain the compression roller of cement industry by re-manufacturing technology; greatly reduce the production cost of metallurgical and cement production enterprise; promote green remanufacturing development; and reduced garbage disposal, be conducive to Environmental Protection Cause.
In order to reach above object, the utility model provides following technical scheme: a kind of waste and old roller remanufacturing system comprises ultrasonic lossless detection device, heat treatment meshbeltfurnace, car mill apparatus, rolling device, drawbench, built-up welder and edge covering device; Described ultrasonic lossless detection device carries out life appraisal to waste and old roller, and disabled waste and old roller is directly scrapped, and available waste and old roller enters heat treatment meshbeltfurnace, is then processed into the mandrel of compression roller through car mill apparatus; Metal stock obtains spacer shell through the processing processing of rolling device, drawbench and built-up welder, then by edge covering device, spacer shell edge is placed on compression roller mandrel, then the compression roller of being manufactured.
As preferably, described ultrasonic lossless detection device comprises pedestal and male component, one end that described pedestal is connected with male component arranges external screw thread, and one end that described male component is connected with pedestal arranges internal thread, and the other end of described male component is installed ultrasonic receiving device.
As preferably, the outer shroud of the described male component pretective sleeve pipe of setting up defences, described ultrasonic receiving device stretches out described protective sleeve outside, between described protective sleeve and pedestal, sealing ring is set.
Because the main part of male component is enclosed in the protective sleeve of described sealing, guaranteeing that described ultrasonic lossless detection device connects good in the situation that, reach the effect of waterproof, most importantly by pedestal and male component are set, the convenient replacing that is installed on to ultrasonic receiving device, and can not introduce extra cabling work, improve efficiency, reduced cost, reduced waste.
As preferably, described edge covering device connects compression roller checkout gear, for detection of the performance of manufacturing again the compression roller obtaining.
The utlity model has following advantage: utilize the waste and old roller of steel industry to obtain the compression roller of cement industry by re-manufacturing technology; greatly reduce the production cost of metallurgical and cement production enterprise; promote green remanufacturing development, and reduced garbage disposal, be conducive to Environmental Protection Cause.
Brief description of the drawings
Fig. 1, the utility model overall structure schematic diagram;
The structural representation of ultrasonic lossless detection device in Fig. 2, Fig. 1;
Fig. 3, the utility model integrated artistic schematic flow sheet.
Description of reference numerals
The ultrasonic lossless detection device of 1-, 2-heat treatment meshbeltfurnace, 3-car mill apparatus, 4-rolling device, 5-drawbench, 6-built-up welder, 7-inlays covering device, 8-compression roller checkout gear, 11-pedestal, 12-male component, 13-ultrasonic receiving device, 14-protective sleeve, 15-sealing ring.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, further illustrate the utility model, should understand following detailed description of the invention and only be not used in restriction scope of the present utility model for the utility model is described.
Waste and old roller remanufacturing system as shown in Figure 1, comprises ultrasonic lossless detection device 1, heat treatment meshbeltfurnace 2, car mill apparatus 3, rolling device 4, drawbench 5, built-up welder 6 and edge covering device 7. Ultrasonic lossless detection device 1 carries out life appraisal to waste and old roller, and disabled waste and old roller is directly scrapped, and available waste and old roller enters heat treatment meshbeltfurnace 2, is then processed into the mandrel of compression roller through car mill apparatus 3; Metal stock obtains spacer shell through the processing processing of rolling device 4, drawbench 5 and built-up welder 6, then by edge covering device 7, spacer shell edge is placed on compression roller mandrel, then the compression roller of being manufactured. Edge covering device 7 connects compression roller checkout gear 8, for detection of the performance of manufacturing again the compression roller obtaining.
The present embodiment technical process as shown in Figure 3.
Referring to Fig. 2, ultrasonic lossless detection device 1 comprises pedestal 11 and male component 12, pedestal 11 arranges external screw thread with one end that male component 12 is connected, and male component 12 arranges internal thread with one end that pedestal 11 is connected, and 12 other ends of male component are installed ultrasonic receiving device 13. The outer shroud of male component 12 pretective sleeve pipe 14 of setting up defences, ultrasonic receiving device 13 stretches out protective sleeve 14 outsides, between protective sleeve 14 and pedestal 11, sealing ring 15 is set.
Because the main part of male component is enclosed in the protective sleeve of described sealing, guaranteeing that described ultrasonic lossless detection device connects good in the situation that, reach the effect of waterproof, most importantly by pedestal and male component are set, the convenient replacing that is installed on to ultrasonic receiving device, and can not introduce extra cabling work, improve efficiency, reduced cost, reduced waste.
The waste and old roller remanufacturing system of the present embodiment; utilize the waste and old roller of steel industry to obtain the compression roller of cement industry by re-manufacturing technology, the production cost of reduction metallurgy and cement production enterprise, has promoted green remanufacturing development greatly; and reduced garbage disposal, be conducive to Environmental Protection Cause.
The disclosed technological means of the utility model scheme is not limited only to the disclosed technological means of above-mentioned embodiment, also comprises the technical scheme being made up of above technical characterictic. It should be pointed out that for those skilled in the art, not departing under the prerequisite of the utility model principle, can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.
Claims (2)
1. a waste and old roller remanufacturing system, is characterized in that, comprises ultrasonic lossless detection device, heat treatment meshbeltfurnace, car mill apparatus, rolling device, drawbench, built-up welder and edge covering device; Described ultrasonic lossless detection device comprises pedestal and male component, and one end that described pedestal is connected with male component arranges external screw thread, and one end that described male component is connected with pedestal arranges internal thread, and the other end of described male component is installed ultrasonic receiving device; The outer shroud of the described male component pretective sleeve pipe of setting up defences, described ultrasonic receiving device stretches out described protective sleeve outside, between described protective sleeve and pedestal, sealing ring is set.
2. waste and old roller remanufacturing system as claimed in claim 1, is characterized in that, described edge covering device connects compression roller checkout gear, for detection of the performance of manufacturing again the compression roller obtaining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520735525.XU CN205237439U (en) | 2015-09-22 | 2015-09-22 | Old and useless roller refabrication system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520735525.XU CN205237439U (en) | 2015-09-22 | 2015-09-22 | Old and useless roller refabrication system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205237439U true CN205237439U (en) | 2016-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520735525.XU Active CN205237439U (en) | 2015-09-22 | 2015-09-22 | Old and useless roller refabrication system |
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| CN (1) | CN205237439U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181217A (en) * | 2016-07-15 | 2016-12-07 | 江苏科环科技有限公司 | Compression roller and manufacture method thereof for cement industry roll squeezer |
-
2015
- 2015-09-22 CN CN201520735525.XU patent/CN205237439U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181217A (en) * | 2016-07-15 | 2016-12-07 | 江苏科环科技有限公司 | Compression roller and manufacture method thereof for cement industry roll squeezer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Waste Roller Remanufacturing System Effective date of registration: 20220803 Granted publication date: 20160518 Pledgee: Bank of Jiangsu Co.,Ltd. Yancheng branch Pledgor: YANCHENG CHENGGONG MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2022320000415 |