CN205236750U - Numerical control bar copper processing all -in -one - Google Patents

Numerical control bar copper processing all -in -one Download PDF

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Publication number
CN205236750U
CN205236750U CN201521063503.XU CN201521063503U CN205236750U CN 205236750 U CN205236750 U CN 205236750U CN 201521063503 U CN201521063503 U CN 201521063503U CN 205236750 U CN205236750 U CN 205236750U
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CN
China
Prior art keywords
bending
feeding
material folding
mould
bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521063503.XU
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Chinese (zh)
Inventor
王继明
董国忠
张大帅
陈登丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG SHANHE CNC MACHINE CO Ltd
Original Assignee
SHANDONG SHANHE CNC MACHINE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201521063503.XU priority Critical patent/CN205236750U/en
Application granted granted Critical
Publication of CN205236750U publication Critical patent/CN205236750U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a numerical control bar copper processing all -in -one, be equipped with in the frame with autoloading part complex pay -off X to the guide rail, still be equipped with in the frame with move working cell complex X to the guide rail, the autoloading part is including pay -off X to the driver part, it includes that working cell X is to the driver part to remove the working cell, it includes at least a mold processing to remove the working cell, the all -in -one is still including lieing in autoloading part and move the part of bending between the working cell, and the parts of bending of the material parts and the bar of bending are pressed including bending of pressure bar material to the part of bending, and the parts of bending are including bending the mould, the mould of bending including bend the movable mould with bend quiet mould, the parts of bending still include the movable mould driver part of bending. The local collects multiple processing function in an organic wholes such as flattening, punch a hole, shear and bend, and the work piece procedure who deuterogamies and write in advance has clamping in the long material, the automatic continuous processing shaping of multiplex spare, machining efficiency is high, the machining precision is good advantage.

Description

A kind of numerical control copper rod processing integrated machine
Technical field
The utility model relates to metal bar processing technique field, especially relates to a kind of numerical control copper rod processing integrated machine.
Background technology
Copper rod bender is the one of bus process equipment, completes the bending of copper rod by it. Application number is to disclose a kind of numerical control copper rod bender in 201320061115.2 utility model patent, this machine comprises the rotating clamp that is arranged on frame one end and the bending head unit that is arranged on the frame other end, rotating clamp comprises that one is located at the clamping fixture seat that frame upper surface can move horizontally along frame, clamping fixture seat is provided with the rolling clamp head with dial, and bending head unit comprises bending mechanism and bending auxiliary body. This bender has solved the poor problem of bending angle accuracy existing in prior art by digital control scheme, but there is following defect: 1) carrying out needing before Bending Processing, to workpiece blanking in advance and can only single-piece work, to intercept in advance Len req from the finished product bar (length is probably at 6 meters) of buying; 2) this bender can only be realized the bending of copper rod, cannot complete the processing of copper rod two ends joint face; 3) processing of workpiece space corner is completed by the rolling clamp head of rotating band dial manually, and working (machining) efficiency is low and machining accuracy is all low.
Utility model content
The purpose of this utility model is to overcome the shortcoming existing in prior art a kind of full rotation type copper rod processing integrated machine is provided, this machine not only can be realized the auto-feed of bar, automatically space corner, and can once complete the bending of copper rod, flatten, punching and cutting off, one-stop from finished product bar to copper rod bus finished product is provided, multi-work piece, Automatic continuous processing, operating efficiency phenomenal growth, the technical scheme adopting is: a kind of numerical control copper rod processing integrated machine, comprise frame, be arranged on the self-feeding part in frame, for clamping clamping part and the mobile working unit of bar, described clamping part is positioned in described self-feeding part, it is characterized in that: the feeding X direction guiding rail coordinating with described self-feeding part is housed in described frame, X direction guiding rail with described mobile working unit matching is also housed in described frame, described self-feeding part comprises that feeding X is to driver part, described mobile working unit comprises that working cell X is to driver part, described mobile working unit comprises at least one processing mold, described all-in-one also comprises the dogleg section between described self-feeding part and described mobile working unit, described dogleg section comprises and clamps the bending binder parts of bar and the bending component of bending bar, described bending component comprises Bending Mould, described Bending Mould comprises bending dynamic model and the quiet mould of bending, and described bending component also comprises bending dynamic model driver part.
Technical characterictic of the present utility model also has: described bending dynamic model driver part comprises bending oil cylinder, the piston rod of described bending oil cylinder connects bending tooth bar, described bending tooth bar engagement bending gear, described bending gear is arranged on main shaft, and the quiet mould of described bending and bending dynamic model are all connected on described main shaft; Described bending dynamic model driver part also comprises bending hoist cylinder, and the piston rod of described bending hoist cylinder is connected on described bending dynamic model.
Technical characterictic of the present utility model also has: described bending binder parts comprise material pressing mould, and described material pressing mould comprises material pressing mould base and binder head, and described binder head is provided with the jaws coordinating with described bar.
Technical characterictic of the present utility model also has: the feeding gear that described feeding X comprises feeding servomotor and rotates under described feeding driven by servomotor to driver part, and described feeding gear engagement feeding tooth bar, described feeding tooth bar is arranged in described frame.
Technical characterictic of the present utility model also has: described clamping part comprises material handling shaft bearing, in described material handling shaft bearing, is provided with material folding rotating shaft, and the bottom of described material handling shaft bearing is material folding base plate, and described material handling shaft bearing is material folding head towards described dogleg section one side; Described clamping part also comprises demoulding parts, and described demoulding parts comprise demoulding push pedal, between described demoulding push pedal and described material folding base plate, is provided with knockout pin, and on described knockout pin, also cover has back-moving spring, in described demoulding push pedal, is also provided with Y-direction moving-member.
Technical characterictic of the present utility model also has: described Y-direction moving-member comprises Y-direction moving guide rail and Y-direction moving slider, and described Y-direction moving slider is fixed in described demoulding push pedal, and described Y-direction moving guide rail is fixed on described feeding bottom plate; Described Y-direction moving-member also comprises demoulding oil jar, and the piston rod of described demoulding oil jar is connected to described demoulding push pedal.
Technical characterictic of the present utility model also has: described material folding head comprises clamping cylinder and closing sleeve, the piston rod of described clamping cylinder is connected with push rod, described push rod is hinged on described closing sleeve, in described closing sleeve, be also provided with wedge shape material folding pullover, the pullover one end of described wedge shape material folding is connected with described material folding rotating shaft by screw thread, the pullover other end of described wedge shape material folding is wedge shape material folding mouth, on wedge shape material folding mouth, mounting clamp rod mould, has the through hole through described bar in described material folding rotating shaft and wedge shape material folding are pullover.
Technical characterictic of the present utility model also has: described working cell X comprises working cell Shift cylinder to driver part, the piston rod of described working cell Shift cylinder is connected on the support of working cell, and described working cell support is provided with the slide block supporting with described X direction guiding rail.
Technical characterictic of the present utility model also has: described mobile working unit comprises the flattening die assembly, punching die assembly and the shearing die assembly that are arranged on the support of described working cell.
The beneficial effects of the utility model are: this all-in-one has changed in the processing of copper rod bus and must be in advance to intercept specific length, the material base of intercepting is arranged on to bender carries out again the present situation of single-piece Bending Processing from bar, will long bar clamping when use on this all-in-one, there are many copper buses of clamped one time processing; This all-in-one integrates the multiple machining functions such as flattening, punching, shearing and bending, coordinate again the workpiece procedure of writing in advance, there is the advantage of long material clamped one time, multi-work piece Automatic continuous machine-shaping (clout can be zero), working (machining) efficiency high (working (machining) efficiency is tens times of traditional processing mode efficiency), good processing accuracy.
Brief description of the drawings
Accompanying drawing 1 is the utility model structural representation, accompanying drawing 2 is that the A of accompanying drawing 1 is to view, accompanying drawing 3 is that the B of accompanying drawing 1 is to view, accompanying drawing 4 is material folding header structure schematic diagrames, accompanying drawing 5 is material folding locating piece action schematic diagrames one, accompanying drawing 6 is material folding locating piece action schematic diagrames two, Fig. 7 is demoulding parts action schematic diagram one, Fig. 8 is demoulding parts action schematic diagram two, wherein, the 1st, frame, the 2nd, bracket, the 3rd, head, the 4th, feeding X direction guiding rail, the 5th, slide block, the 6th, feeding tooth bar, the 7th, feeding gear, the 8th, bending component, the 9th, bending binder parts, the 10th, binder oil cylinder, the 11st, bending hoist cylinder, the 12nd, feeding servomotor, the 13rd, material pressing mould base, the 14th, Bending Mould base, the 15th, binder slide rail, the 16th, binder slide block, the 17th, binder oil cylinder, the 18th, knockout pin, the 19th, bending tooth bar, the 20th, bending gear, the 21st, flatten die assembly, the 22nd, punching die assembly, the 23rd, shearing die assembly, the 24th, material folding locating piece, the 25th, material folding positional cylinder, the 26th, the large synchronous pulley of corner, the 27th, corner small synchronous pulley, the 28th, corner Timing Belt, the 29th, the servo base plate of corner, the 30th, the servo fixed head of corner, the 31st, bending oil cylinder, the 32nd, demoulding oil jar, the 33rd, clamping cylinder bearing, the 34th, clamping cylinder (realize the clamping of material and unclamp), the 35th, push rod, the 36th, material folding sleeve, the 37th, material folding head, the 38th, material handling shaft bearing, the 39th, material folding rod core, the 40th, material folding base plate, the 41st, demoulding push pedal, the 42nd, feeding bottom plate, the 43rd, stage clip, the 44th, main shaft, the 45th, angular servo-motor, the 46th, material folding rotating shaft, the 47th, wedge shape material folding is pullover, the 48th, die storehouse support, the 49th, the quiet mould of bending, the 50th, working cell support, the 51st, mobile working unit, the 52nd, Y-direction promotes oil cylinder, the 53rd, bar.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described. The utility model discloses a kind of numerical control copper rod processing integrated machine, this machine can after the procedure of processing processing such as flattening, bending, punching, shearing, become the bus finished product being arranged in distribution box by the bar on material folding head by clamping.
This machine comprises frame 1, be arranged on self-feeding part in frame 1, for clamping clamping part, dogleg section and the mobile working unit of bar, mobile working unit is positioned in self-feeding part and can moves with self-feeding part, the feeding X direction guiding rail 4 coordinating with self-feeding part is housed in frame 1, the X direction guiding rail coordinating with mobile working unit 51 is also housed in frame 1, self-feeding part comprises that feeding X is to driver part, and mobile working unit comprises that working cell X is to driver part.
Dogleg section comprises and clamps the bending binder parts of bar and the bending component of bending bar, and bending component comprises Bending Mould, and Bending Mould comprises bending dynamic model and the quiet mould 49 of bending, and bending component also comprises bending dynamic model driver part.
Wherein, bending dynamic model driver part comprises bending oil cylinder 31; the piston rod of bending oil cylinder 31 connects bending tooth bar 19; bending tooth bar 19 engages bending gear 20; bending gear 20 is arranged on main shaft 44; the top of main shaft 44 is the quiet mould 49 of bending, and a side of main shaft 44 connects bending dynamic model, no matter is the bayonet socket that is equipped with clamping bar on the quiet mould 49 of bending dynamic model or bending. Bending dynamic model driver part also comprises bending hoist cylinder 11, the piston rod of bending hoist cylinder 11 is connected on bending dynamic model, under driving, realizes by bending hoist cylinder 11 lifting of bending dynamic model, after the bayonet socket of bending binder parts is to bar pre-determined bit, bending hoist cylinder 11 is by after bending dynamic model jack-up, and bending dynamic model has coordinated Bending Processing with the quiet mould of bending, after Bending Processing completes, under 11 effects of bending hoist cylinder, bending dynamic model moves down reset.
Bending binder parts comprise binder oil cylinder 17, and the piston rod of binder oil cylinder 17 connects material pressing mould, and this place material pressing mould comprises material pressing mould base 13 and is arranged on the binder head on material pressing mould base 13, is also provided with the jaws coordinating with bar on binder head. Add man-hour, moved in advance by bending binder parts, its jaws is blocked bar and is realized pre-determined bit, is completed the bending of bar after pre-determined bit by bending component, can effectively improve like this Bending Processing precision.
The feeding gear 7 that feeding X comprises feeding servomotor 12 and rotates under feeding servomotor 12 drives to drive part, feeding gear 7 engages feeding tooth bar 6, and feeding tooth bar 6 is connected in frame 1. Feeding servomotor 12 rotates, and by the transmission of feeding tooth bar 6, feeding gear 7, drives feeding bottom plate 42 to move, and owing on feeding bottom plate 42, clamping part being housed, and accompanies bar in the material folding of clamping part 37, therefore can realize feeding and the material returned of bar.
Clamping part comprises material handling shaft bearing 38, is provided with material folding rotating shaft 46 in material handling shaft bearing 38, and the bottom of material handling shaft bearing 38 is material folding base plate 40, and material handling shaft bearing 38 is material folding 37 towards dogleg section one side. material folding 37 comprises clamping cylinder 34 and closing sleeve 36, the piston rod of clamping cylinder 34 is connected with push rod 35, push rod 35 is hinged on closing sleeve 36, in closing sleeve 36, be also provided with wedge shape material folding pullover 47, one end of wedge shape material folding pullover 47 is connected with material folding rotating shaft 46 by screw thread, the other end of wedge shape material folding pullover 47 is wedge shape material folding mouth, on wedge shape material folding mouth, dimension is installed and is pressed from both sides excellent mould, the pullover 47 interior through holes that pass for bar that all have of material folding rotating shaft 46 and wedge shape material folding, drive disk assembly is equipped with in one end of material folding rotating shaft 46, this drive disk assembly is angular servo-motor 45, be connected to the corner small synchronous pulley 27 on angular servo-motor 45 output shafts, the large synchronous pulley 26 of corner, the large synchronous pulley 26 of corner is arranged in material folding rotating shaft 46, material folding rotating shaft 46 is rotated, drive the bar of clamping in material folding 37 to complete together certain angle rotation. and bar is passed after above-mentioned through hole, clamping cylinder 34 moves, and can realize the processing such as bending, shearing of bar after the folder copper rod mold cramping bar on wedge shape material folding mouth, and when clamping cylinder 34 counteragent, the folder copper rod mould on wedge shape material folding mouth unclamps bar.
Clamping part also comprises material folding localization part, and this part comprises material folding positional cylinder 25 and material folding locating piece 24, by rotation and the reset of material folding locating piece 24, realize the adjustment up and down of bar 53 height, and material folding locating piece 24 is driven by material folding positional cylinder 25. In the present embodiment, be: when bar is during in bending station, material folding locating piece 24 does not rotate; When bar 53 is during in stations such as flattening, shearing, punchings, material folding locating piece 24 rotates, and material folding base plate falls by deadweight, and material folding headband bar 53 completes the processing such as flattening, shearing or punching in low level.
Clamping part also comprises can drive a material folding mobile demoulding parts of Y-direction trace, demoulding parts comprise demoulding push pedal 41, between demoulding push pedal 41 and material folding base plate 40, be knockout pin 18, on knockout pin 18, also cover has back-moving spring, is also provided with Y-direction moving-member in demoulding push pedal 41. Y-direction moving-member comprises Y-direction moving guide rail and Y-direction moving slider, Y-direction moving slider is fixed in demoulding push pedal 41, Y-direction moving guide rail is fixed on material folding base plate 40, and Y-direction moving-member also comprises demoulding oil jar 32, and the piston rod of demoulding oil jar 32 is connected to demoulding push pedal 41. Flexible by demoulding oil jar 32, realize separating and closing up of bar 53 and mould, and then realize bar bending and cut the switching of pressure etc.
In the die storehouse of the mobile working unit 51 of the numerical control in the present embodiment, be provided with three kinds of moulds, be respectively and flatten die assembly 21, punching die assembly 22 and shearing die assembly 23, above-mentioned three kinds of die assemblies are installed on die storehouse support 48 and promote oil cylinder 52 by Y-direction realizes the conversion of mould position, the piston rod that Y-direction promotes oil cylinder 52 is connected on mobile working unit 51, and the bottom of mobile working unit 51 is provided with the slide block supporting with working cell X direction guiding rail. Need flatten bar, any one adds man-hour in shearing or punching, the Y-direction in mobile working unit promotes oil cylinder 52 and moves, die storehouse support 48 is near material folding 37, and then by the mould in certain die storehouse assembly, bar carried out to corresponding processing.
Certainly; above-mentioned explanation is not limitation of the utility model; the utility model is also not limited only to above-mentioned giving an example, and variation, remodeling, interpolation or replacement that those skilled in the art make in essential scope of the present utility model, also belong to protection domain of the present utility model.

Claims (9)

1. a numerical control copper rod processing integrated machine, comprise frame, be arranged on self-feeding part in frame, for clamping clamping part and the mobile working unit of bar, described clamping part is positioned in described self-feeding part, it is characterized in that: the feeding X direction guiding rail coordinating with described self-feeding part is housed in described frame, the X direction guiding rail with described mobile working unit matching is also housed in described frame; Described self-feeding part comprises that feeding X is to driver part; Described mobile working unit comprises that working cell X is to driver part; Described mobile working unit comprises at least one processing mold; Described all-in-one also comprises the dogleg section between described self-feeding part and described mobile working unit, described dogleg section comprises and clamps the bending binder parts of bar and the bending component of bending bar, described bending component comprises Bending Mould, described Bending Mould comprises bending dynamic model and the quiet mould of bending, and described bending component also comprises bending dynamic model driver part.
2. according to numerical control copper rod processing integrated machine claimed in claim 1, it is characterized in that: described bending dynamic model driver part comprises bending oil cylinder, the piston rod of described bending oil cylinder connects bending tooth bar, described bending tooth bar engagement bending gear, described bending gear is arranged on main shaft, and the quiet mould of described bending and bending dynamic model are all connected on described main shaft; Described bending dynamic model driver part also comprises bending hoist cylinder, and the piston rod of described bending hoist cylinder is connected on described bending dynamic model.
3. according to numerical control copper rod processing integrated machine claimed in claim 2, it is characterized in that: described bending binder parts comprise material pressing mould, and described material pressing mould comprises material pressing mould base and binder head, and described binder head is provided with the jaws coordinating with described bar.
4. according to numerical control copper rod processing integrated machine claimed in claim 2, it is characterized in that: the feeding gear that described feeding X comprises feeding servomotor and rotates under described feeding driven by servomotor to driver part, described feeding gear engagement feeding tooth bar, described feeding tooth bar is arranged in described frame.
5. according to numerical control copper rod processing integrated machine claimed in claim 4, it is characterized in that: described clamping part comprises material handling shaft bearing, in described material handling shaft bearing, be provided with material folding rotating shaft, the bottom of described material handling shaft bearing is material folding base plate, and described material handling shaft bearing is material folding head towards described dogleg section one side; Described clamping part also comprises demoulding parts, and described demoulding parts comprise demoulding push pedal, between described demoulding push pedal and described material folding base plate, is provided with knockout pin, and on described knockout pin, also cover has back-moving spring, in described demoulding push pedal, is also provided with Y-direction moving-member.
6. according to numerical control copper rod processing integrated machine claimed in claim 5, it is characterized in that: described Y-direction moving-member comprises Y-direction moving guide rail and Y-direction moving slider, described Y-direction moving slider is fixed in described demoulding push pedal, and described Y-direction moving guide rail is fixed on described feeding bottom plate; Described Y-direction moving-member also comprises demoulding oil jar, and the piston rod of described demoulding oil jar is connected to described demoulding push pedal.
7. according to numerical control copper rod processing integrated machine claimed in claim 5, it is characterized in that: described material folding head comprises clamping cylinder and closing sleeve, the piston rod of described clamping cylinder is connected with push rod, described push rod is hinged on described closing sleeve, in described closing sleeve, be also provided with wedge shape material folding pullover, the pullover one end of described wedge shape material folding is connected with described material folding rotating shaft by screw thread, the pullover other end of described wedge shape material folding is wedge shape material folding mouth, on wedge shape material folding mouth, mounting clamp rod mould, has the through hole through described bar in described material folding rotating shaft and wedge shape material folding are pullover.
8. according to numerical control copper rod processing integrated machine claimed in claim 1, it is characterized in that: described working cell X comprises working cell Shift cylinder to driver part, the piston rod of described working cell Shift cylinder is connected on the support of working cell, and described working cell support is provided with the slide block supporting with described X direction guiding rail.
9. according to numerical control copper rod processing integrated machine claimed in claim 8, it is characterized in that: described mobile working unit comprises the flattening die assembly, punching die assembly and the shearing die assembly that are arranged on the support of described working cell.
CN201521063503.XU 2015-12-17 2015-12-17 Numerical control bar copper processing all -in -one Expired - Fee Related CN205236750U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521063503.XU CN205236750U (en) 2015-12-17 2015-12-17 Numerical control bar copper processing all -in -one

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521063503.XU CN205236750U (en) 2015-12-17 2015-12-17 Numerical control bar copper processing all -in -one

Publications (1)

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CN205236750U true CN205236750U (en) 2016-05-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436302A (en) * 2015-12-17 2016-03-30 山东山和数控设备有限公司 Numerically-controlled processing integrated machine for copper bar

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436302A (en) * 2015-12-17 2016-03-30 山东山和数控设备有限公司 Numerically-controlled processing integrated machine for copper bar

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160518

Termination date: 20171217

CF01 Termination of patent right due to non-payment of annual fee