CN205226986U - Good high -power LED lamp dispels heat - Google Patents
Good high -power LED lamp dispels heat Download PDFInfo
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- CN205226986U CN205226986U CN201520976163.3U CN201520976163U CN205226986U CN 205226986 U CN205226986 U CN 205226986U CN 201520976163 U CN201520976163 U CN 201520976163U CN 205226986 U CN205226986 U CN 205226986U
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Abstract
本实用新型提供一种散热良好的大功率LED灯,包括灯壳、灯罩、散热器和LED光源;LED光源置于所述灯罩内;散热器设置在灯罩和灯壳之间;散热器内被散热片分隔形成若干条竖直的散热通道;灯罩的底部设有灯罩透气孔;灯壳的表面设有灯壳透气孔;灯罩透气孔、灯罩的内部、散热通道和灯壳透气孔依次相通形成空气流通的第一通风道;散热通道在靠近灯罩一端的侧壁上还设有进气口;进气口、散热通道和灯壳透气孔依次相通形成空气流通的第二通风道。本实用新型的散热器具有散热面积较大,两条散热通道同时产生空气流动而大大提高散热效果的优势,对于大功率LED灯具,具有非常优异的散热效果,可以满足超高亮度的大功率LED灯具的散热要求。
The utility model provides a high-power LED lamp with good heat dissipation, which includes a lamp housing, a lampshade, a radiator and an LED light source; the LED light source is placed in the lampshade; the radiator is arranged between the lampshade and the lamp housing; The heat sinks are separated to form several vertical heat dissipation channels; the bottom of the lampshade is provided with lampshade ventilation holes; the surface of the lamp housing is provided with lamp housing ventilation holes; the lampshade ventilation holes, the inside of the lampshade, the heat dissipation channel and the lamp housing ventilation holes are connected in sequence to form The first ventilation channel for air circulation; the heat dissipation channel is also provided with an air inlet on the side wall near one end of the lampshade; the air inlet, the heat dissipation channel and the air hole of the lamp housing are connected in sequence to form a second air flow channel for air circulation. The radiator of the utility model has the advantages of large heat dissipation area, and the two heat dissipation channels generate air flow at the same time to greatly improve the heat dissipation effect. For high-power LED lamps, it has a very excellent heat dissipation effect and can meet the needs of high-power LEDs with ultra-high brightness. Heat dissipation requirements of lamps.
Description
技术领域technical field
本实用新型涉及LED照明灯具,尤其是涉及一种具有良好散热功能的大功率LED灯。The utility model relates to an LED lighting fixture, in particular to a high-power LED lamp with good heat dissipation function.
背景技术Background technique
LED作为一种新兴的绿色光源,具有节能、环保等诸多优势,被越来越多的应用到各种照明领域。LED是一种固态光源,通过将电能直接转化为可见光输出。随着LED技术的不断发展,目前的LED光源的功率已经很高,可以发出高亮度的光,这种大功率的LED灯已被应用到各种大型场地的照明设备中。As an emerging green light source, LED has many advantages such as energy saving and environmental protection, and is increasingly applied to various lighting fields. LED is a solid-state light source that converts electrical energy directly into visible light output. With the continuous development of LED technology, the power of the current LED light source is already very high, which can emit high-brightness light. This high-power LED light has been applied to the lighting equipment of various large venues.
大功率LED灯虽然可以发出高亮度光,但受限于技术,其将电能转化为光能的效率仍没有达到100%,目前一些技术较先进的厂商生产的大功率LED灯的转化效率也就能达到80%左右,仍有20%左右的电能被转化成热能,这些热能如果不能及时有效地从LED光源中传导并散发出去,会极大的影响LED灯的使用寿命。因此,现有的大功率LED灯具中都会配备有各种各样的散热设备,对LED灯具中的热量进行传导并散发。Although high-power LED lamps can emit high-brightness light, limited by technology, the efficiency of converting electrical energy into light energy has not yet reached 100%. At present, the conversion efficiency of high-power LED lamps produced by some manufacturers with more advanced technology It can reach about 80%, and about 20% of the electric energy is still converted into heat energy. If the heat energy cannot be conducted and dissipated from the LED light source in a timely and effective manner, it will greatly affect the service life of the LED lamp. Therefore, the existing high-power LED lamps will be equipped with various heat dissipation devices to conduct and dissipate the heat in the LED lamps.
目前,大功率LED灯具中采用的散热设备一般都是由很多个散热片组成的被动式散热结构,LED光源被安装到铝基板上做成LED灯板,LED灯板再安装到散热器表面,散热过程是热量由LED灯板上传导至散热器的基板上,再传导至各个散热片上,最后散热片通过热辐射的方式将热量散发。这种散热结构对于功率不是特别高的LED灯具来说,散热效果可以满足要求,但对于需要超高亮度的大功率LED灯具来说,其散热效率已严重不足,由于散热效率过低,大量的热量积聚在散热器上,使LED灯板上的热量很难再传导至散热器上散发,严重地影响到了灯具的使用寿命。At present, the heat dissipation equipment used in high-power LED lamps is generally a passive heat dissipation structure composed of many heat sinks. The LED light source is installed on the aluminum substrate to make an LED light board, and the LED light board is then installed on the surface of the radiator to dissipate heat. The process is that the heat is conducted from the LED lamp board to the substrate of the heat sink, and then to each heat sink, and finally the heat sink dissipates the heat through thermal radiation. This heat dissipation structure can meet the requirements for the heat dissipation effect of LED lamps with low power, but for high-power LED lamps that require ultra-high brightness, the heat dissipation efficiency is seriously insufficient. Due to the low heat dissipation efficiency, a large number of The heat accumulated on the radiator makes it difficult for the heat on the LED lamp board to be dissipated to the radiator, which seriously affects the service life of the lamp.
为此需要设计一种具有更高散热效率、空气对流更快速的大功率LED灯。For this reason, it is necessary to design a high-power LED lamp with higher heat dissipation efficiency and faster air convection.
发明内容Contents of the invention
本实用新型的目的是为了克服现有技术的大功率LED灯具散热效率低而导致能耗增加的缺陷,旨在提供一种大功率LED灯具,它具有非常优异的散热效果,可以满足超高亮度的大功率LED灯的散热要求。The purpose of this utility model is to overcome the defects of the high power LED lamps in the prior art which lead to the increase of energy consumption due to the low heat dissipation efficiency, aiming to provide a high power LED lamp which has a very excellent heat dissipation effect and can meet the requirements of ultra-high brightness. The heat dissipation requirements of high-power LED lamps.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种散热良好的大功率LED灯,包括灯壳、灯罩、散热器和LED光源;所述LED光源置于所述灯罩内;所述散热器设置在灯罩和灯壳之间;特别地:所述散热器内被散热片分隔形成有若干条竖直的散热通道;所述灯罩的底部设有灯罩透气孔;所述灯壳的表面设有灯壳透气孔;所述灯罩透气孔、灯罩的内部、散热通道和灯壳透气孔依次相通形成空气流通的第一通风道;所述的散热通道在靠近灯罩一端的侧壁上还设有进气口;所述进气口、散热通道和灯壳透气孔依次相通形成空气流通的第二通风道。A high-power LED lamp with good heat dissipation, including a lamp housing, a lamp shade, a radiator and an LED light source; the LED light source is placed in the lamp shade; the radiator is arranged between the lamp shade and the lamp housing; in particular: the The inside of the radiator is separated by heat sinks to form a number of vertical cooling channels; the bottom of the lampshade is provided with lampshade air holes; the surface of the lamp housing is provided with lamp housing air holes; the lampshade air holes, lampshade The inside, the heat dissipation passage and the air hole of the lamp housing are connected in sequence to form the first air passage for air circulation; the heat dissipation passage is also provided with an air inlet on the side wall near one end of the lampshade; the air inlet, heat dissipation passage and lamp The ventilation holes of the shell are communicated in sequence to form a second ventilation channel for air circulation.
本实用新型的LED灯具有良好散热效果的原理是:当LED光源工作时会在灯罩内产生并积蓄热量,外界的空气通过灯罩透气孔进入灯罩内,并带走热量经散热通道从灯壳透气孔流出,形成第一通风道内的气体流通而散热。由于散热器内形成有多条散热通道,散热器内的散热面积倍增,热空气能迅速地分散。其次,当热空气在散热器分散和流动时,部分热空气会从散热通道的出气口排出,造成散热器内的热量分布不均,促进形成散热器内外的空气快速对流。散热器外部的空气顺势地主动从散热通道的进气口进入,经散热通道由灯壳透气孔排出,形成第二通风道的空气流通而散热。第一通风道和第二通风道的气体流通这样一来,散热器不仅可以通过热辐射的方式散发热量,还可以更好地通过空气主动对流进行散热,使散热效果成几倍地增加,散热器上的热量便能快速散发,也不会形成热量积聚,可以更好更有效率地将LED光源上的热量散发掉。The principle that the LED lamp of the present invention has a good heat dissipation effect is: when the LED light source is working, heat will be generated and accumulated in the lampshade, and the outside air will enter the lampshade through the vent hole of the lampshade, and take away the heat through the heat dissipation channel to ventilate from the lamp housing The holes flow out to form the gas circulation in the first air channel to dissipate heat. Since multiple cooling channels are formed in the radiator, the cooling area in the radiator is multiplied, and the hot air can be rapidly dispersed. Secondly, when the hot air disperses and flows in the radiator, part of the hot air will be discharged from the air outlet of the heat dissipation channel, causing uneven heat distribution in the radiator and promoting the rapid convection of air inside and outside the radiator. The air outside the radiator actively enters from the air inlet of the heat dissipation channel, and is discharged through the air hole of the lamp housing through the heat dissipation channel, forming the air circulation of the second air channel to dissipate heat. In this way, the air circulation of the first air channel and the second air channel can not only dissipate heat through heat radiation, but also better dissipate heat through active air convection, so that the heat dissipation effect is increased several times. The heat on the device can be dissipated quickly without heat accumulation, and the heat on the LED light source can be dissipated better and more efficiently.
所述灯罩与散热器之间还设有导热板,所述LED光源安装在所述导热板上,所述导热板上也设有导热板透气孔。A heat conduction plate is also provided between the lampshade and the radiator, the LED light source is installed on the heat conduction plate, and the heat conduction plate is also provided with air holes on the heat conduction plate.
所述散热器的优选结构为:散热器是由外套管和内套管互相嵌套后、由若干散热片竖直地连接在外套管与内套管之间而形成的。所述外套管和内套管是同心设置的。所述若干散热片在外套管和内套管之间的环形空间内是均匀地布置的。The preferred structure of the radiator is as follows: the radiator is formed by nesting the outer casing and the inner casing, and vertically connecting a plurality of fins between the outer casing and the inner casing. The outer casing and the inner casing are arranged concentrically. The plurality of cooling fins are evenly arranged in the annular space between the outer casing and the inner casing.
优选地,所述外套管的长度小于所述散热片的长度;所述散热片在竖直方向上往外套管靠近灯罩一端的外侧伸出,从而形成所述的进气口。Preferably, the length of the outer sleeve is shorter than the length of the cooling fins; the cooling fins protrude out of the outer sleeve near the end of the lampshade in a vertical direction, thereby forming the air inlet.
本实用新型的大功率LED灯具,具有非常优异的散热效果,可以满足超高亮度的大功率LED灯具的散热要求。The high-power LED lamp of the utility model has a very excellent heat dissipation effect, and can meet the heat dissipation requirements of the high-power LED lamp with ultra-high brightness.
附图说明Description of drawings
图1为实施例的LED灯的结构分解图;Fig. 1 is the structural exploded view of the LED lamp of embodiment;
图2为实施例的LED灯的侧面图;Fig. 2 is the side view of the LED lamp of embodiment;
图3为实施例的散热器的俯视图;Fig. 3 is the top view of the radiator of embodiment;
附图标记:1-灯壳;11-灯壳透气孔;2-灯罩;21-灯罩透气孔;3-散热器;31-外套管;32-内套管;33-散热片;34-散热通道;341-第一散热通道;342-第二散热通道;35-进气口;4-LED光源;5-导热板;51-导热板透气孔。Reference signs: 1-lamp housing; 11-venting hole of lamp housing; 2-lampshade; 21-venting hole of lampshade; 3-radiator; 31-outer sleeve; 32-inner sleeve; 33-radiating fin; 34-radiation Channel; 341 - the first heat dissipation channel; 342 - the second heat dissipation channel; 35 - air inlet; 4 - LED light source; 5 - heat conduction plate;
图2中的“→”表示散热时气流方向。"→" in Figure 2 indicates the direction of airflow during heat dissipation.
具体实施方式detailed description
以下结合附图,对本实用新型做进一步的阐述:Below in conjunction with accompanying drawing, the utility model is further elaborated:
如图1和图2所示,一种散热良好的大功率LED灯,包括灯壳1、灯罩2、散热器3、LED光源4和导热板5。散热器3的一端安装在灯壳1的底面上,散热器3的另一端与灯罩2连接,散热器3和灯罩2之间还设有导热板5。灯罩2内设有LED光源4,LED光源4安装在导热板5上。As shown in FIGS. 1 and 2 , a high-power LED lamp with good heat dissipation includes a lamp housing 1 , a lampshade 2 , a radiator 3 , an LED light source 4 and a heat conducting plate 5 . One end of the radiator 3 is installed on the bottom surface of the lamp housing 1 , the other end of the radiator 3 is connected to the lampshade 2 , and a heat conducting plate 5 is also provided between the radiator 3 and the lampshade 2 . An LED light source 4 is arranged inside the lampshade 2 , and the LED light source 4 is installed on a heat conducting plate 5 .
如图2,散热器3是由外套管31和内套管32同心地嵌套形成的,外套管31和内套管32之间由若干块散热片33连接。散热片33均匀地布置在外套管31和内套管32之间形成的环形空间内,将散热器3分隔成若干条竖直的第一散热通道341。内套管32的内壁也形成一条竖直的第二散热通道342,灯罩透气孔21与内套管32的位置相对应。所述由外套管31内壁、内套管32外壁和散热片33形成的第一散热通道341,以及内套管32内壁形成的第二散热通道342,共同组成散热器3的散热通道34。As shown in FIG. 2 , the radiator 3 is formed by concentrically nesting an outer sleeve 31 and an inner sleeve 32 , and several cooling fins 33 are connected between the outer sleeve 31 and the inner sleeve 32 . The cooling fins 33 are uniformly arranged in the annular space formed between the outer casing 31 and the inner casing 32 , and divide the radiator 3 into several vertical first cooling channels 341 . The inner wall of the inner sleeve 32 also forms a second vertical heat dissipation channel 342 , and the position of the air hole 21 of the lampshade corresponds to the position of the inner sleeve 32 . The first heat dissipation passage 341 formed by the inner wall of the outer sleeve 31 , the outer wall of the inner sleeve 32 and the fins 33 , and the second heat dissipation passage 342 formed by the inner wall of the inner sleeve 32 together constitute the heat dissipation passage 34 of the radiator 3 .
如图1和图2,灯壳1的顶部设有若干个灯壳透气孔11。灯罩2的底部也设有灯罩透气孔21。导热板5上也设有导热板透气孔51。灯罩透气孔21、灯罩2的内部、导热板透气孔51、散热通道34和灯壳透气孔11依次相通地形成了第一通风道。As shown in FIG. 1 and FIG. 2 , several lamp housing air holes 11 are provided on the top of the lamp housing 1 . The bottom of the lampshade 2 is also provided with a lampshade ventilation hole 21 . The heat conduction plate 5 is also provided with a heat conduction plate ventilation hole 51 . The air hole 21 of the lampshade, the inside of the lampshade 2 , the air hole 51 of the heat conducting plate, the heat dissipation channel 34 and the air hole 11 of the lamp housing are sequentially connected to form a first air passage.
散热片33的长度大于外套管31的长度,散热片33在靠近灯罩2的一端伸出于灯罩2的外侧,使第一散热通道341的侧壁上形成有与外界相通的进气口35。进气口35、第一散热通道341和灯壳透气孔11依次相通地形成了第二通风道。The length of the cooling fin 33 is greater than the length of the outer sleeve 31, and the end of the cooling fin 33 protrudes from the outside of the lamp cover 2 near the lamp cover 2, so that an air inlet 35 communicating with the outside is formed on the side wall of the first cooling channel 341. The air inlet 35 , the first heat dissipation channel 341 and the air hole 11 of the lamp housing communicate in sequence to form a second air channel.
LED灯工作时,LED光源4会产生大量的热量,热量容易积蓄在灯罩2内,灯罩2内外的空气存在温差,从而产生空气流动而散热,空气从灯罩透气孔21进入灯罩2的内部,经过导热板透气孔51和散热通道34,从灯壳透气孔11流出,形成第一通风道的空气流动散热。由于散热器3内形成有多条散热通道34,则散热通道34之间容易产生气流不均匀而冷热不一,引起气流在散热通道34内扩散和对流,增大散热面积。同时,散热通道341的内外温度也不一,则引起外界空气主动通过进气口35进入散热通道341,从灯壳透气孔11流出,即形成第二通风道内的空气流动散热。第一通风道和第二通风道同时产生空气流动,促进了散热器3的空气对流,加快散热器3的散热速度。When the LED lamp is working, the LED light source 4 will generate a large amount of heat, which is easy to accumulate in the lampshade 2, and there is a temperature difference between the inside and outside of the lampshade 2, thereby generating air flow to dissipate heat. The vent hole 51 of the heat conducting plate and the heat dissipation channel 34 flow out from the vent hole 11 of the lamp housing, and the air forming the first air passage flows and dissipates heat. Since there are multiple cooling channels 34 formed in the radiator 3, uneven air flow and hot and cold differences are likely to occur between the cooling channels 34, causing the air flow to diffuse and convect in the cooling channels 34, thereby increasing the heat dissipation area. At the same time, the internal and external temperatures of the heat dissipation passage 341 are also different, which causes outside air to actively enter the heat dissipation passage 341 through the air inlet 35 and flow out from the air hole 11 of the lamp housing, that is, the air flow in the second air passage is formed to dissipate heat. The first air passage and the second air passage generate air flow at the same time, which promotes the air convection of the radiator 3 and accelerates the heat dissipation speed of the radiator 3 .
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| CN106569446A (en) * | 2016-11-10 | 2017-04-19 | 成都朵猫文化传播有限公司 | Smart home lamp |
| CN106907588A (en) * | 2017-03-10 | 2017-06-30 | 普天智能照明研究院有限公司 | A kind of light fixture of detectable air |
| CN107345628A (en) * | 2017-07-25 | 2017-11-14 | 深圳市冠科科技有限公司 | A kind of LED |
| CN107726270A (en) * | 2017-11-08 | 2018-02-23 | 深圳市森诺照明光电有限公司 | A kind of New LED heat dissipation design |
| CN108150982A (en) * | 2018-01-25 | 2018-06-12 | 广东凯晟照明科技有限公司 | High-efficiency radiator for lamp |
| CN108167672A (en) * | 2018-01-25 | 2018-06-15 | 广东凯晟照明科技有限公司 | Efficient heat dissipation lamps |
| CN108591848A (en) * | 2018-05-24 | 2018-09-28 | 浙江阳光美加照明有限公司 | A kind of high-power LED mine lamp passively to radiate |
| CN109899728A (en) * | 2017-12-08 | 2019-06-18 | 嘉兴山蒲照明电器有限公司 | LED lamp |
| WO2019144891A1 (en) * | 2018-01-25 | 2019-08-01 | 广东凯晟照明科技有限公司 | Efficient heat-dissipation lamp and radiator thereof |
| CN113701067A (en) * | 2021-09-11 | 2021-11-26 | 扬州市杰耀照明器材有限公司 | LED lamp with good heat dissipation performance |
| CN115076664A (en) * | 2022-07-04 | 2022-09-20 | 今上半导体(信阳)有限公司 | High-power illumination-level LED light source quick heat conduction packaging structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106569446A (en) * | 2016-11-10 | 2017-04-19 | 成都朵猫文化传播有限公司 | Smart home lamp |
| CN106907588A (en) * | 2017-03-10 | 2017-06-30 | 普天智能照明研究院有限公司 | A kind of light fixture of detectable air |
| CN107345628A (en) * | 2017-07-25 | 2017-11-14 | 深圳市冠科科技有限公司 | A kind of LED |
| CN107726270A (en) * | 2017-11-08 | 2018-02-23 | 深圳市森诺照明光电有限公司 | A kind of New LED heat dissipation design |
| CN109899728A (en) * | 2017-12-08 | 2019-06-18 | 嘉兴山蒲照明电器有限公司 | LED lamp |
| CN108150982A (en) * | 2018-01-25 | 2018-06-12 | 广东凯晟照明科技有限公司 | High-efficiency radiator for lamp |
| CN108167672A (en) * | 2018-01-25 | 2018-06-15 | 广东凯晟照明科技有限公司 | Efficient heat dissipation lamps |
| WO2019144891A1 (en) * | 2018-01-25 | 2019-08-01 | 广东凯晟照明科技有限公司 | Efficient heat-dissipation lamp and radiator thereof |
| CN108591848A (en) * | 2018-05-24 | 2018-09-28 | 浙江阳光美加照明有限公司 | A kind of high-power LED mine lamp passively to radiate |
| CN113701067A (en) * | 2021-09-11 | 2021-11-26 | 扬州市杰耀照明器材有限公司 | LED lamp with good heat dissipation performance |
| CN113701067B (en) * | 2021-09-11 | 2023-09-29 | 扬州市杰耀照明器材有限公司 | LED lamp with good heat dissipation performance |
| CN115076664A (en) * | 2022-07-04 | 2022-09-20 | 今上半导体(信阳)有限公司 | High-power illumination-level LED light source quick heat conduction packaging structure |
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