Summary of the invention
The technical problems to be solved in the utility model provides a kind of for the deficiencies in the prior art and processes
Workpiece quality is high, can effectively ensure to supply machining accuracy, and working (machining) efficiency is high, a kind of U formula clamping bar self-centering slewing equipment that can effectively cut down finished cost.
For solving the problems of the technologies described above the utility model by the following technical solutions: a kind of U formula clamping bar self-centering slewing equipment, comprising disk, the card of disk offering the U-shaped opening for holding workpiece;
Disk is connected with the self-centering clamping device for clamping work pieces.
Below further improvement of the utility model:
Self-centering clamping device comprises three clamping bars, and three clamping bars are uniformly distributed at grade along the radial direction of disk;
Angle between adjacent two clamping bars is 120 degree.
Further improvement:
Described self-centering clamping device also comprises can drive three clamping bars synchronously to the transmission mechanism moved in the direction, the center of circle of disk.
Further improvement:
Every root clamping bar is connected with a bevel gear;
Bevel gear to be sleeved on clamping bar and to adopt trapezoidal thread to be in transmission connection with clamping bar.
Further improvement:
In three clamping bars, wherein one end of every root clamping bar has trapezoidal thread;
In three clamping bars wherein clamping bar adopt right-handed thread, other two clamping bars to adopt in left hand thread or three clamping bars wherein clamping bar adopt left-hand screw, other two adopt right-hand screw screw threads.
Further improvement:
Bevel gear is connected on disk by gear holder;
Gear holder is fixedly connected with disk;
Bevel gear is rotatably connected on gear holder by bearing;
Bearing is fixedly connected with gear holder.
Further improvement:
The centre position of every root clamping bar offers keyway;
Guide holder is set with outside every root clamping bar;
Guide holder is fixedly connected with disk;
Dive key is provided with in guide holder;
Dive key is arranged in the keyway on clamping bar, and clamping bar can move along the relative guide holder of dive key.
Further improvement:
Bevel gear in three clamping bars wherein on a clamping bar is as main drive gear;
Bevel gear as main drive gear is connected with two other Bevel Gear Transmission respectively by transmission mechanism;
Described transmission mechanism comprises two groups of drive links, the two ends often organizing drive link are fixedly connected with Intermediate bevel gears respectively, the Intermediate bevel gears often organizing wherein one end on drive link engages with the bevel gear as main drive gear, and the Intermediate bevel gears often organizing the other end on drive link is connected with two other Bevel Gear Transmission.
Further improvement:
Described self-centering clamping device also comprises the actuating unit for transmitting power to transmission mechanism, and described actuating unit comprises the first drive motors;
First drive motors upper driving is connected with lower clutch;
As the bevel gear of main drive gear being connected with the upper clutch matched with lower clutch;
Power transmission is given the bevel gear as main drive gear by upper clutch and lower clutch by the first drive motors, then passes to three clamping bars by transmission mechanism;
Described gripper shoe is fixedly connected with fixed head;
First drive motors is connected on fixed head by slide block and line slideway;
Slide block is also connected with cylinder, cylinder moving can drive the first drive motors linearly guide rail move up and down and then realize the engagement of clutch and lower clutch, realize the transmission of power;
Disk is fixedly connected with gear ring in the card of gripper shoe side;
Gear ring offers U-shaped opening, gear ring is engaged with two driven idle wheels, initiatively idle wheel is provided with between two driven idle wheels, initiatively idle wheel engages with two driven idle wheels respectively, initiatively idle wheel upper driving is connected with the second drive motors, second drive motors provides power for active idle wheel, and the first drive motors and the second drive motors all adopt servomotor, and speed adjustable range is 1:5000;
The number of teeth and the modulus of described bevel gear and Intermediate bevel gears are equal;
Angle between described bevel gear and the axis of Intermediate bevel gears is 30 °;
Described upper clutch and lower clutch are jaw clutch.
Further improvement:
Described centering slewing equipment also comprises gripper shoe, and disk rotational connects on the supporting plate;
Gripper shoe offers the U-shaped opening that can hold workpiece;
Disk is rotationally connected by several V-type directive wheel holders and gripper shoe;
V-type directive wheel holder is uniformly distributed along the excircle direction of disk;
Each V-type directive wheel holder is connected with V-type guide wheel;
V-type guide wheel has V-type groove, and disk is positioned at the V-type groove of V-type guide wheel.
The utility model adopt technique scheme there is following beneficial effect: due to workpiece to be processed be clamped on equipment after, turn round around equipment center, when can ensure that workpiece turns round with this, shifting amount is zero, radial beat eccentricity is within 0.1mm, thus it is constant to ensure that workpiece is in initial position in process of production all the time, the workpiece quality therefore processed is high, effectively can ensure machining accuracy, and working (machining) efficiency is high, can effectively cut down finished cost;
Compared with turning round driving arrangement with turning rolls etc., this equipment rotates along the equipment centre of gyration after employing three jaw self-centering clamps excircle of workpiece surface, therefore outer surface of workpiece quality effectively can be avoided the impact of workpiece rotating accuracy, can not beat because outer surface there is projection;
Higher self-centering clamp precision Φ 300 self-centering precision diametrically can be realized and can reach 0.15mm; On-the-spot applicability is strong, and the welding of general circle class, hexagon class workpiece is all applicable, and equipment flexibility is high, can be suitable for the automated job of some workpiece complicated and changeable;
Work piece hoisting is easy, can vertically directly lift by crane, place work piece, convenient especially for the position adjustment in workpiece put procedure;
Drive two driven idle wheel transition relay-types to realize the continuous rotation of gear ring by an active idle wheel after piece-holder, adopt gear drive, transmission efficiency can reach more than 90%, and bearing capacity is strong, stable drive;
Quality when contributing to ensureing work piece production, Φ 900 revolution positioning precision diametrically can reach 0.1mm; Accurate positioning, is suitable for pipe fitting diameter excursion wide;
Can realize the transmission of Complex Situation, gearratio is accurate, and bearing capacity is large, can adapt to bad working environments.
Embodiment, as shown in figures 1 to 6, a kind of U formula clamping bar self-centering slewing equipment, comprises gripper shoe 22, gripper shoe 22 offers the U-shaped opening that can hold workpiece, gripper shoe 22 is rotatably connected to disk 23.
Disk 23 is rotationally connected with gripper shoe 22 by several V-type directive wheel holders 20, V-type directive wheel holder 20 is uniformly distributed along the excircle direction of disk 23, each V-type directive wheel holder 20 is connected with V-type guide wheel 24, V-type guide wheel 24 has V-type groove, and disk 23 is positioned at the V-type groove of V-type guide wheel 24.
The card of disk 23 offers the U-shaped opening for holding workpiece, the bottom surface of U-shaped opening is semicircle bottom surface, and the center of circle of semicircle bottom surface overlaps with the center of circle of disk 23.
Disk 23 is connected with the self-centering clamping device 2 for clamping work pieces.
Self-centering clamping device 2 comprises three clamping bars, 4, three clamping bars 4 and is uniformly distributed at grade along the radial direction of disk 23, and the angle between adjacent two clamping bars 4 is 120 degree.
Described self-centering clamping device 2 also comprises can drive three clamping bars 4 synchronously to the transmission mechanism 3 moved in the direction, the center of circle of disk 23.
As shown in Figure 7, Figure 8, every root clamping bar 4 is connected with a bevel gear 9, bevel gear 9 to be sleeved on clamping bar 4 and to adopt trapezoidal thread to be in transmission connection with clamping bar 4.
Wherein one end of clamping bar 4 is provided with trapezoidal thread, and the centre position of clamping bar 4 offers keyway 28.
In three clamping bars 4, one of them adopts right-handed thread, two other is left hand thread, to realize three centripetal motions of interlock, or in three clamping bars 4 wherein clamping bar adopt left-hand screw, other two adopt right-hand screw screw threads, can ensure that three clamping bars 4 have auto-lock function.
Bevel gear 9 is connected on disk 23 by gear holder 21, and gear holder 21 is fixedly connected with disk 23, and bevel gear 9 is rotatably connected on gear holder 21 by bearing 26, and bearing 26 is fixedly connected with gear holder 21.
Be set with guide holder 25 outside every root clamping bar 4, guide holder 25 is fixedly connected with disk 23, is provided with dive key 27 in guide holder 25, and dive key 27 is arranged in the keyway 28 on clamping bar 4, and clamping bar 4 can move along the relative guide holder 25 of dive key 27.
Bevel gear 9 in three clamping bars 4 wherein on a clamping bar 4 is as main drive gear, and the bevel gear 9 as main drive gear is in transmission connection with two other bevel gear 9 respectively by transmission mechanism 3.
Described transmission mechanism 3 comprises two groups of drive links 7, the two ends often organizing drive link 7 are fixedly connected with Intermediate bevel gears 13 respectively, the Intermediate bevel gears 13 often organizing wherein one end on drive link 7 engages with the bevel gear 9 as main drive gear, and the Intermediate bevel gears 13 often organizing the other end on drive link 7 is in transmission connection with two other bevel gear 9.
Described self-centering clamping device 2 also comprises the actuating unit 5 for transmitting power to transmission mechanism 3, described actuating unit 5 comprises the first drive motors 12, first drive motors 12 upper driving is connected with lower clutch 11, as the bevel gear 9 of main drive gear being connected with the upper clutch 10 matched with lower clutch 11, power transmission is given the bevel gear 9 as main drive gear by upper clutch 10 and lower clutch 11 by the first drive motors 12, then passes to three clamping bars 4 by transmission mechanism.
Described gripper shoe 22 is fixedly connected with fixed head 8, first drive motors 12 is connected on fixed head 8 by slide block 15 and line slideway 14, slide block 15 is also connected with cylinder 19, cylinder 19 motion can drive the first drive motors 12 linearly guide rail 14 move up and down and then realize the engagement of clutch 10 and lower clutch 11, realize the transmission of power.
Disk 23 is fixedly connected with gear ring 1 in the card of gripper shoe 22 side.
Gear ring 1 offers U-shaped opening, gear ring 1 is engaged with two driven idle wheels 16, initiatively idle wheel 18 is provided with between two driven idle wheels 16, active idle wheel 18 respectively idle wheel 16 driven with two engages, initiatively idle wheel 18 upper driving is connected with the second drive motors 17, second drive motors 17 provides power for active idle wheel 18, and the second drive motors 17 adopts servomotor, and speed adjustable range is 1:5000.
The number of teeth and the modulus of described bevel gear 9 and Intermediate bevel gears 13 are equal.
Angle between described bevel gear 9 and the axis of Intermediate bevel gears 13 is 30 °, and can achieve self-centering clamping like this, production efficiency is high.
Described upper clutch 10 and lower clutch 11 are jaw clutch, are convenient to combine and depart from, stable drive.