CN205218397U - Brake shoe plug welding tool - Google Patents
Brake shoe plug welding tool Download PDFInfo
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- CN205218397U CN205218397U CN201521053257.XU CN201521053257U CN205218397U CN 205218397 U CN205218397 U CN 205218397U CN 201521053257 U CN201521053257 U CN 201521053257U CN 205218397 U CN205218397 U CN 205218397U
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- clamp body
- brake shoe
- oil cylinder
- plug welding
- upper arc
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Abstract
本实用新型公开一种制动蹄塞焊工装,包括盘状的夹具体,夹具体上设置两定位销,制动蹄的竖板两端架设在两定位销上,气缸推动竖板紧贴在夹具体表面;在夹具体的上弧部铰接有腰带,弯板放置在腰带与夹具体上弧部之间;在夹具体上还连接连杆机构,所述连杆机构包括压紧臂,所述压紧臂的自由端连接滚轮,连杆机构通过所述滚轮将腰带的自由端压紧在夹具体上弧部上从而使弯板被压贴在夹具体上弧部外缘。本实用新型通过气缸推动竖板紧贴在夹具体表面,并设置腰带将弯板压贴在夹具体上弧部外缘,从而保证制动蹄弯板和紧板保持固定的间隙,不仅有效地减轻了劳动强度。
The utility model discloses a brake shoe plug welding tool, which comprises a disc-shaped clamp body, two positioning pins are arranged on the clamp body, the two ends of the vertical plate of the brake shoe are erected on the two positioning pins, and the cylinder pushes the vertical plate to be close to the two positioning pins. The surface of the clamp body; a belt is hinged on the upper arc of the clamp body, and the curved plate is placed between the belt and the upper arc of the clamp body; a linkage mechanism is also connected to the clamp body, and the linkage mechanism includes a pressing arm. The free end of the pressing arm is connected to the roller, and the linkage mechanism presses the free end of the waist belt on the upper arc of the clamp body through the roller, so that the curved plate is pressed against the outer edge of the upper arc of the clamp body. The utility model pushes the vertical plate close to the surface of the clamp body through the cylinder, and sets the belt to press the curved plate on the outer edge of the upper arc of the clamp body, so as to ensure that the brake shoe bending plate and the tight plate maintain a fixed gap, which not only effectively Reduced labor intensity.
Description
技术领域 technical field
本实用新型属于工装夹具技术领域,更具体地说,它涉及一种制动蹄塞焊工装。 The utility model belongs to the technical field of fixtures, and more specifically relates to a brake shoe plug welding tool.
背景技术 Background technique
制动蹄是汽车制动系统的关键零件之一,制动蹄由弯板和竖板塞焊制得,塞焊时,需将竖板压紧在弯板上,对于压紧的操作,传统的工艺是由工人手工压紧的,工人精神状态好的时候,会将竖板与弯板夹得紧一些,当体力差时,竖板、弯板的间隙也会大一些,因此,目前的制动蹄塞焊工艺难以达到良好的一致性。有鉴于此,本案发明人对上述问题进行深入研究,研制开发出一款塞焊的工装用于制动蹄的塞焊,遂有本案产生。 The brake shoe is one of the key parts of the automobile brake system. The brake shoe is made by plug welding the bent plate and the vertical plate. When plug welding, the vertical plate needs to be pressed tightly on the curved plate. For the pressing operation, the traditional The advanced technology is manually pressed by the workers. When the workers are in a good state of mind, they will clamp the vertical plate and the curved plate tightly. When the physical strength is poor, the gap between the vertical plate and the curved plate will be larger. Therefore, the current Brake shoe plug welding process is difficult to achieve good consistency. In view of this, the inventor of this case conducted in-depth research on the above-mentioned problems, and developed a plug-welding frock for plug-welding of brake shoes, which resulted in this case.
实用新型内容 Utility model content
本实用新型的目的在于提供一种制动蹄塞焊工装,解决目前制动蹄塞焊一致性难以保证的技术问题,以克服现有技术的不足。 The purpose of the utility model is to provide a brake shoe plug welding tool, which solves the technical problem that the consistency of brake shoe plug welding is difficult to be guaranteed at present, so as to overcome the deficiencies of the prior art.
本实用新型解决其技术问题的技术方案是:制动蹄塞焊工装,包括盘状的夹具体,夹具体上设置两定位销,制动蹄的竖板两端架设在两定位销上,气缸推动竖板紧贴在夹具体表面;在夹具体的上弧部铰接有腰带,弯板放置在腰带与夹具体上弧部之间;在夹具体上还连接连杆机构,所述连杆机构包括压紧臂,所述压紧臂的自由端连接滚轮,连杆机构通过所述滚轮将腰带的自由端压紧在夹具体上弧部上从而使弯板被压贴在夹具体上弧部外缘。 The technical solution of the utility model to solve the technical problem is: the brake shoe plug welding tool includes a disc-shaped clamp body, two positioning pins are arranged on the clamp body, the two ends of the vertical plate of the brake shoe are erected on the two positioning pins, and the cylinder Push the vertical plate to be close to the surface of the clamp body; a belt is hinged on the upper arc of the clamp body, and the curved plate is placed between the belt and the upper arc of the clamp body; a linkage mechanism is also connected to the clamp body, and the linkage mechanism It includes a pressing arm, the free end of which is connected to a roller, and the linkage mechanism presses the free end of the belt against the upper arc of the clamp body through the roller, so that the curved plate is pressed against the upper arc of the clamp body outer edge.
所述连杆机构还包括油缸座、油缸、油缸头、铰接支座,所述油缸铰接在油缸座上,油缸连接油缸头,压紧臂的连接端铰接在油缸头上,压紧臂的中部铰接在铰接支座上。 The connecting rod mechanism also includes an oil cylinder base, an oil cylinder, an oil cylinder head, and a hinged support, the oil cylinder is hinged on the oil cylinder base, the oil cylinder is connected to the oil cylinder head, the connecting end of the compression arm is hinged on the oil cylinder head, and the middle part of the compression arm Hinged on the hinged support.
所述夹具体上设置齿轮齿条传动机构,所述齿轮齿条传动机构用于将塞焊后的制动蹄弯板顶离夹具体。 The clamp body is provided with a rack and pinion transmission mechanism, and the rack and pinion transmission mechanism is used to push the brake shoe bent plate after plug welding away from the clamp body.
所述夹具体内部沿中心线设置通道,所述齿轮齿条传动机构的齿条在通道内活动。 A channel is arranged inside the clamp body along the center line, and the rack of the rack-and-pinion transmission mechanism moves in the channel.
所述油缸座安装在夹具体上。 The oil cylinder seat is installed on the clamp body.
所述夹具体上安装有角架。 Angle brackets are installed on the clamp body.
本实用新型的有益效果是: The beneficial effects of the utility model are:
本实用新型通过气缸推动竖板紧贴在夹具体表面,并设置腰带将弯板压贴在夹具体上弧部外缘,从而保证制动蹄弯板和紧板保持固定的间隙,不仅有效地减轻了劳动强度,而且使产品质量不与操作工人体力变化而变化。 The utility model pushes the vertical plate close to the surface of the clamp body through the cylinder, and sets the belt to press the curved plate on the outer edge of the upper arc of the clamp body, so as to ensure that the brake shoe bending plate and the tight plate maintain a fixed gap, which not only effectively The labor intensity is reduced, and the product quality does not change with the physical strength of the operator.
本工装采用液压、连杆机构实现工件的圆周夹紧。 The tooling adopts hydraulic pressure and connecting rod mechanism to realize the circumferential clamping of the workpiece.
附图说明 Description of drawings
图1是本实用新型制动蹄塞焊工装结构示意图。 Fig. 1 is a structural schematic diagram of a brake shoe plug welding tool of the present invention.
图2是本实用新型制动蹄塞焊工装侧视图。 Fig. 2 is a side view of the utility model brake shoe plug welding tool.
附图中,各标号表示如下:齿条1,夹具体2,齿轮3,塞焊设备接头4,角架5,竖板6,弯板7,压头8,腰带9,小定位销10,滚轮11,铰接支座13,压紧臂14,油缸头16,油缸17,油缸座19,支架21,大定位销23。 In the accompanying drawings, each label is represented as follows: rack 1, clamp body 2, gear 3, plug welding equipment joint 4, angle frame 5, vertical plate 6, bent plate 7, pressure head 8, belt 9, small positioning pin 10, Roller 11, hinged support 13, pressing arm 14, oil cylinder head 16, oil cylinder 17, oil cylinder seat 19, support 21, large positioning pin 23.
具体实施方式 detailed description
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。 Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包含一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。 In describing the present invention, it should be understood that the terms "central", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" The orientation or positional relationship indicated by , "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接。也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型的具体含义。 In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection. It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1-2所示,一种制动蹄塞焊工装,包括盘状的夹具体2,夹具体上设置两定位销(小定位销10,大定位销23),制动蹄的竖板6两端架设在两定位销上,气缸通过压头8推动竖板紧贴在夹具体表面;在夹具体的上弧部铰接有腰带9,弯板7放置在腰带与夹具体上弧部之间;在夹具体上还连接连杆机构,所述连杆机构包括压紧臂14,所述压紧臂的自由端连接滚轮11,连杆机构通过所述滚轮11将腰带9的自由端压紧在夹具体2上弧部上从而使弯板7被压贴在夹具体上弧部外缘。夹具体上安装支架21,腰带9的端部铰接在支架21上。腰带9采用中空式结构,利用其弹性变形有效夹紧弯板工件。并利用滚轮11的圆弧面改变压力方向,使工件充分夹紧。滚轮11通过滚轴安装在压紧臂的端部,滚轴为可转动件,从而保证其与滚轮配合后改变力的方向。 As shown in Figure 1-2, a brake shoe plug welding tool includes a disc-shaped clamp body 2, on which two positioning pins (small positioning pin 10 and large positioning pin 23) are arranged, and the vertical plate of the brake shoe 6 The two ends are erected on the two positioning pins, and the cylinder pushes the vertical plate close to the surface of the clamp body through the pressure head 8; a belt 9 is hinged on the upper arc of the clamp body, and the curved plate 7 is placed between the belt and the upper arc of the clamp body Between; also connect link mechanism on clamp body, described link mechanism comprises pressing arm 14, and the free end of described pressing arm connects roller 11, and link mechanism presses the free end of belt 9 by described roller 11 Tightly on the upper arc of the clamp body 2 so that the bent plate 7 is pressed against the outer edge of the upper arc of the clamp body. A bracket 21 is installed on the clip body, and the end of the waist belt 9 is hinged on the bracket 21 . The belt 9 adopts a hollow structure, and utilizes its elastic deformation to effectively clamp the bent plate workpiece. And use the arc surface of the roller 11 to change the direction of the pressure, so that the workpiece can be fully clamped. Roller 11 is installed on the end of pressing arm by roller, and roller is rotatable part, thereby guarantees that it changes the direction of force after cooperating with roller.
所述连杆机构还包括油缸座19、油缸17、油缸头16、铰接支座,所述油缸17铰接在油缸座19上,油缸17连接油缸头16,压紧臂14的连接端铰接在油缸头上,压紧臂的中部铰接在铰接支座13上。 Described link mechanism also comprises oil cylinder base 19, oil cylinder 17, oil cylinder head 16, hinged support, and described oil cylinder 17 is hinged on oil cylinder base 19, and oil cylinder 17 is connected oil cylinder head 16, and the connecting end of compression arm 14 is hinged on oil cylinder On the head, the middle part of the pressing arm is hinged on the hinged support 13.
所述夹具体上设置齿轮齿条传动机构,所述齿轮齿条传动机构用于将塞焊后的制动蹄弯板顶离夹具体。 The clamp body is provided with a rack and pinion transmission mechanism, and the rack and pinion transmission mechanism is used to push the brake shoe bent plate after plug welding away from the clamp body.
所述夹具体内部沿中心线设置通道,所述齿轮齿条传动机构的齿条1在通道内活动,齿条1与齿轮3啮合。 A channel is arranged inside the clamp body along the center line, and the rack 1 of the rack-and-pinion transmission mechanism moves in the channel, and the rack 1 and the gear 3 mesh.
所述油缸座19安装在夹具体上。 The cylinder seat 19 is installed on the clamp body.
所述夹具体上安装有角架5。气缸设置在角架5上。在夹具体上还安装有塞焊设备接头4。 An angle frame 5 is installed on the clamp body. Cylinder is arranged on the corner frame 5. A plug welding equipment joint 4 is also installed on the clamp body.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员应当理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同替换所限定,在未经创造性劳动所作的改进等,均应包含在本实用新型的保护范围之内。 Although the embodiments of the present invention have been shown and described, those skilled in the art should understand that various changes, modifications, substitutions and Variations, the scope of the utility model is defined by the claims and their equivalent replacements, and improvements made without creative work should be included in the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521053257.XU CN205218397U (en) | 2015-12-17 | 2015-12-17 | Brake shoe plug welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521053257.XU CN205218397U (en) | 2015-12-17 | 2015-12-17 | Brake shoe plug welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205218397U true CN205218397U (en) | 2016-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521053257.XU Expired - Fee Related CN205218397U (en) | 2015-12-17 | 2015-12-17 | Brake shoe plug welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205218397U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041381A (en) * | 2016-06-23 | 2016-10-26 | 杭州西湖摩擦材料有限公司 | Welding machine for brake shoe stop block |
| CN112077505A (en) * | 2020-08-03 | 2020-12-15 | 浙江德清精艺汽配有限公司 | Automatic welding device for brake iron shoe |
-
2015
- 2015-12-17 CN CN201521053257.XU patent/CN205218397U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041381A (en) * | 2016-06-23 | 2016-10-26 | 杭州西湖摩擦材料有限公司 | Welding machine for brake shoe stop block |
| CN112077505A (en) * | 2020-08-03 | 2020-12-15 | 浙江德清精艺汽配有限公司 | Automatic welding device for brake iron shoe |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160511 |