CN205218264U - Scrape automatic prosthetic devices of trigger middle part groove wearing layer - Google Patents
Scrape automatic prosthetic devices of trigger middle part groove wearing layer Download PDFInfo
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- CN205218264U CN205218264U CN201520848792.8U CN201520848792U CN205218264U CN 205218264 U CN205218264 U CN 205218264U CN 201520848792 U CN201520848792 U CN 201520848792U CN 205218264 U CN205218264 U CN 205218264U
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- welding
- walking arm
- wearing layer
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- scrape
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Abstract
The utility model belongs to the technical field of scrape the trigger maintenance, concretely relates to scrape automatic prosthetic devices of trigger middle part groove wearing layer. The utility model discloses a big, the welding quality subalternation problem of inefficiency, intensity that exists when solve adopting the welding of manual weld mode to scrape trigger middle part groove, and then provide a scrape automatic prosthetic devices of trigger middle part groove wearing layer, protect the welding machine and send the silk machine including two, two welding gun base that protect the welding machine locate on the telescopic boom formula running gear, telescopic boom formula running gear install on the walking arm including walking arm and track, welding gun base, the walking arm passes through the mount to be installed on the track, but the walking arm is by programming control machine control along rail -engaging. The utility model discloses a but programming control machine control walking arm drives two welder walkings, has realized the automatic weld process, and welding efficiency is higher, and welding quality is better.
Description
Technical field
The utility model belongs to scrapper conveyor maintenance technique field, is specifically related to a kind of scraper conveyor middle groove wearing layer automatic repariring equipment.
Background technology
Drag conveyor to be mined important means of transport as the synthesization machinery of high-yield and high-efficiency, supports the use with hydraulic support, elevating conveyor and coal-winning machine, its effect substantially admit by all collieries.But acquisition cost is high, in addition coal situation is not very optimistic now, increasing colliery is selected to carry out maintenance to the middle pan of scraper conveyor and is reused, the restorative procedure of existing intermediate channel wearing layer is and adopts wear resistance electrode in regular welding, the effect of such welding not only can meet the normal use of intermediate channel, and the cost of REPAIR WELDING is than a lot of at the bottom of replacing intermediate channel base plate, thus this restorative procedure favor by a lot of people.But scraper conveyor middle groove is as one of topmost parts, in scrapper conveyor larger portion part, quantity is maximum, and abrasion condition is also serious, various weld task make manual welding to the muscle power of welding personnel and healthy be a kind of challenge, and the efficiency of manual welding is very low, strengthens the cost of maintenance company undoubtedly, also cause maintenance task not complete in time simultaneously, can not meet the quick-replaceable requirement of client, What is more will affect the production of ore deposit side, and the prestige of enterprise is incurred loss.
The speed of manual welding and intermediate channel need to repair illustrating of length:
Require according to the built-up welding of wearing layer: repair time every 80mm, left and right throat thickness 2mm, width be the weld seam of 10mm.The intermediate channel of one joint 830 scrapper conveyors needs welding to be of a size of 1500mm*780, weldering 32 meters is needed altogether according to the above-mentioned requirements bead-on-plate weld shape that assumes diamond in shape, manual welding needs to reach above-mentioned weld seam requirement maximum weldering per hour 10 meters of (see figure 1)s, one joint intermediate channel needs 3 hours, the scrapper conveyor of one 300 meters about has 180 joint intermediate channel, want manual welding to need complete altogether for 540 hours, huge weld task is not that manual welding can complete.
Simultaneously due to factors such as the skill quality of welding personnel self and welding for a long time, cause in actual manual welding process, welding process requirement can not be guaranteed, and wearing layer abrasion resistant effect can not get in subregion embodying, to do over again and client is discontented with the loss caused and also frequently occurs.
Summary of the invention
The utility model in order to problems such as the efficiency existed when solving and adopt manual welding mode to weld scraper conveyor middle groove is low, intensity large, poor welding quality, and then provides a kind of scraper conveyor middle groove wearing layer automatic repariring equipment.
The utility model adopts following technical scheme:
A kind of scraper conveyor middle groove wearing layer automatic repariring equipment, comprise two guarantor's welding machine and wire-feed motor, the described two welding gun seats protecting welding machine are located on telescopic cantilever formula running gear, described telescopic cantilever formula running gear comprises walking arm and track, welding gun seat is installed in walking arm, walking arm is installed on track by fixed mount, and walking arm is controlled along track travel by programmable controlling machine.
Described welding gun seat is that 45 ° of inclinations angle are installed.
Described welding gun seat is two welding gun holder structures, and two welding gun seats be arranged in parallel.
The utility model has following beneficial effect:
1, the utility model controls walking arm by programmable controlling machine and drives welding gun to walk, and achieve automatic Arc Welding, welding efficiency is higher, and welding quality is better;
2, the utility model adopts the two welding gun structures be arranged in parallel, only need be run in drafting programming drawing by the weld seam that programming twice are parallel and once can weld out twice weld seam, effectively improve welding efficiency, especially, when reparation middle part lead-over groove in enormous quantities, the welding of rifle head brings the more obvious of the Heterosis of each side;
3, this device can complete on original cutting machine basis, while not damaging original cutting function, by the effect of programming Control welding gun automatic welding, reaches the object of a tractor serves several purposes.
Accompanying drawing explanation
Fig. 1 is structural front view of the present utility model;
Fig. 2 is structure top view of the present utility model;
In figure: 1-programmable controlling machine, 2-bis-protect welding machine, 3-wire-feed motor, 4-welding gun seat, 5-fixed mount, 6-walking arm, 7-track.
Detailed description of the invention
By reference to the accompanying drawings, detailed description of the invention of the present utility model is described further:
Scraper conveyor middle groove wearing layer automatic repariring equipment as shown in Figure 1, 2, comprise two guarantor's welding machines 2 and wire-feed motor 3, the described two welding gun seats 4 protecting welding machine 2 are located on telescopic cantilever formula running gear, described telescopic cantilever formula running gear comprises walking arm 6 and track 7, welding gun seat 4 is installed in walking arm 6, walking arm 6 is installed on track 7 by fixed mount 5, and walking arm 6 is controlled to walk along track 7 by programmable controlling machine 1.The two welding bat-handle switchs protecting welding machine 2 should be connected with programmable controlling machine 1, input weld pattern by programmable controlling machine 1, then drive arc welding gun head to run according to appointment welding route by walking arm 6.
In order to ensure welding quality requirement, welding gun seat 4 is installed in 45 ° of inclinations angle, welding gun seat adopts polyurethane to process.
When reality uses, find that scraper conveyor middle groove wearing layer is more in regular welding situation, be generally herringbone or rhombus, the limit is performed in order to make the welding efficiency of this device, adopt two welding gun holder structure, only need be run in drafting programming drawing by the weld seam that programming twice are parallel and once can weld out twice weld seam.
Claims (3)
1. a scraper conveyor middle groove wearing layer automatic repariring equipment, comprise two guarantor's welding machines (2) and wire-feed motor (3), it is characterized in that: the described two welding gun seats (4) protecting welding machine (2) are located on telescopic cantilever formula running gear, described telescopic cantilever formula running gear comprises walking arm (6) and track (7), welding gun seat (4) is installed in walking arm (6), walking arm (6) is installed on track (7) by fixed mount (5), and walking arm (6) is controlled to walk along track (7) by programmable controlling machine (1).
2. scraper conveyor middle groove wearing layer automatic repariring equipment according to claim 1, is characterized in that: described welding gun seat (4) is installed in 45 ° of inclinations angle.
3. scraper conveyor middle groove wearing layer automatic repariring equipment according to claim 2, is characterized in that: described welding gun seat (4) is two welding gun holder structure, and two welding gun seats be arranged in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520848792.8U CN205218264U (en) | 2015-10-30 | 2015-10-30 | Scrape automatic prosthetic devices of trigger middle part groove wearing layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520848792.8U CN205218264U (en) | 2015-10-30 | 2015-10-30 | Scrape automatic prosthetic devices of trigger middle part groove wearing layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205218264U true CN205218264U (en) | 2016-05-11 |
Family
ID=55893358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520848792.8U Expired - Fee Related CN205218264U (en) | 2015-10-30 | 2015-10-30 | Scrape automatic prosthetic devices of trigger middle part groove wearing layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205218264U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280878A (en) * | 2019-07-29 | 2019-09-27 | 武汉高力热喷涂工程有限责任公司 | A kind of double cantilever rush-harvesting and rush-planting even numbers control plasma surfacing machines |
-
2015
- 2015-10-30 CN CN201520848792.8U patent/CN205218264U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280878A (en) * | 2019-07-29 | 2019-09-27 | 武汉高力热喷涂工程有限责任公司 | A kind of double cantilever rush-harvesting and rush-planting even numbers control plasma surfacing machines |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160511 Termination date: 20191030 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |