CN201771531U - Push rod adjusting jack for inclined and steeply inclined fully mechanized mining hydraulic bracket - Google Patents
Push rod adjusting jack for inclined and steeply inclined fully mechanized mining hydraulic bracket Download PDFInfo
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- CN201771531U CN201771531U CN2010205121832U CN201020512183U CN201771531U CN 201771531 U CN201771531 U CN 201771531U CN 2010205121832 U CN2010205121832 U CN 2010205121832U CN 201020512183 U CN201020512183 U CN 201020512183U CN 201771531 U CN201771531 U CN 201771531U
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Description
技术领域 本实用新型涉及采煤行业中一种综采支护设备部件,特别涉及用于倾斜和急倾斜综采液压支架的调推杆千斤顶。 Technical field The utility model relates to a fully mechanized mining support equipment component in the coal mining industry, in particular to a push rod jack used for inclined and steeply inclined fully mechanized mining hydraulic supports. the
背景技术 在采煤行业中,通常按照煤层倾角的大小将煤层倾角分为缓倾斜煤层、倾斜煤层、急倾斜煤层。煤层倾角25°以下为缓倾斜煤层,大于45°为急倾斜煤层。在采煤工作面中,属于综采设备的液压支架和输送机沿煤层倾角方向布置,与水平面形成相应的倾斜角度,因此,工作面设备自然就会存在下滑分力,引起设备下滑,煤层倾角越大,该方面问题就越严重。推杆是连接液压支架和输送机的连接装置,推杆通过液压缸连接在液压支架的底座上,推杆的两侧设有调推杆千斤顶,用以调节和限制推杆偏移位置,通过推杆千斤顶调节实现对输送机下滑量的控制。目前,调推杆千斤顶通过活塞杆由两个销轴固定液压支架底座上,由其缸体的底部顶在推杆侧面。在工作过程中,推杆受运输机下滑趋势的影响,对伸出状态的千斤顶缸底施加正压力和侧向力,推杆与千斤顶缸底产生摩擦和磨损,容易导致千斤顶活塞杆弯曲或缸底脱落,造成千斤顶损坏。现有结构的调推杆千斤顶活塞杆发生弯曲或缸底脱落时,只能整体更换,同时操作困难,不仅检修时间长,而且增加了开采成本,特别是在倾斜和急倾斜的综采过程中,该问题尤为突出。 Background technology In the coal mining industry, the inclination angle of the coal seam is usually divided into gently inclined coal seam, inclined coal seam and steeply inclined coal seam according to the inclination angle of the coal seam. A coal seam with an inclination angle below 25° is a gently inclined coal seam, and a coal seam with a dip angle greater than 45° is a steeply inclined coal seam. In the coal mining face, the hydraulic supports and conveyors belonging to the fully mechanized mining equipment are arranged along the direction of the inclination angle of the coal seam, forming a corresponding inclination angle with the horizontal plane. The bigger it is, the more serious the problem is. The push rod is a connection device connecting the hydraulic support and the conveyor. The push rod is connected to the base of the hydraulic support through a hydraulic cylinder. There are push rod adjustment jacks on both sides of the push rod to adjust and limit the offset position of the push rod. Through The push rod jack adjustment realizes the control of the sliding amount of the conveyor. At present, the push rod jack is fixed on the hydraulic support base by two pin shafts through the piston rod, and the bottom of the cylinder block is pushed against the push rod side. During the working process, the push rod is affected by the downward trend of the conveyor, and exerts positive pressure and lateral force on the bottom of the jack cylinder in the extended state. The push rod and the bottom of the jack cylinder will cause friction and wear, which will easily lead to the bending of the piston rod of the jack or the bottom of the cylinder. fall off, causing damage to the jack. When the piston rod of the push rod jack in the existing structure is bent or the bottom of the cylinder falls off, it can only be replaced as a whole. At the same time, the operation is difficult. , this problem is particularly prominent. the
发明内容 本实用新型的目的就是针对现有技术的不足,提供一种结构简单、维修方便、不需整体更换、采煤生产成本低的用于倾斜和急倾斜综采液压支架的调推杆千斤顶。 SUMMARY OF THE INVENTION The purpose of this utility model is to address the deficiencies of the prior art and provide a push rod jack for tilting and steeply tilting fully mechanized mining hydraulic supports with simple structure, convenient maintenance, no need for overall replacement, and low coal mining production costs . the
为实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种用于倾斜和急倾斜综采液压支架的调推杆千斤顶,包括与液压支架的 底座连接的活塞杆、缸体、销轴,底座包括相互固定连接并形成六面箱体结构的底板、盖板、内墙板、外墙体、前后封板,内墙板上设有缸体安装孔,外墙体上设有活塞杆安装孔,缸体安装孔和活塞杆安装孔同轴线;活塞杆的一部分位于活塞杆安装孔内,活塞杆在其外端通过销轴与外墙体连接,缸体在缸体安装孔内伸缩移动,缸体安装孔与缸体之间设有防尘密封圈,所述缸体前端活动连接有缸体底垫,缸体底垫前端在内墙板外部与液压支架的推杆侧面活动连接。 A push rod jack for tilting and steep fully mechanized mining hydraulic support, comprising a piston rod, a cylinder body, and a pin shaft connected to the base of the hydraulic support, the base includes a bottom plate fixedly connected to each other and forming a six-sided box structure, Cover plate, inner wall board, outer wall body, front and rear sealing boards, the inner wall board is provided with a cylinder body installation hole, the outer wall body is provided with a piston rod installation hole, and the cylinder body installation hole and the piston rod installation hole are coaxial; A part of the piston rod is located in the installation hole of the piston rod. The outer end of the piston rod is connected with the outer wall through a pin shaft. The cylinder moves telescopically in the installation hole of the cylinder body. There is a dustproof A sealing ring, the front end of the cylinder body is movably connected to the cylinder bottom pad, and the front end of the cylinder bottom pad is movably connected to the outside of the inner wall board and the side of the push rod of the hydraulic support. the
采用以上方案的本实用新型,千斤顶的缸体底垫与缸体之间可采用各种活络头的连接方式,如万向节、铰接等;缸体底垫与缸体之间可产生相对转动,在伸出的工作状态时,缸体底垫受推杆反作用的正压力和侧向力时,随推杆一起与缸体形成相对运动,而缸体不会受此影响长生弯曲变形或被磨损,即使在缸体底垫严重损坏,也不会对缸体造成不可修复的伤害,更不会对活塞杆产生伤害,因此,当缸体底垫损坏需要更换时,只需更换缸体底垫即可,缸体、活塞杆等其他部件仍可继续使用,不但减少了维修的工作量,节约了人工成本,同时,也避免了更换缸体、活塞杆的部件的直接财产损失,大大降低了采煤生产成本。 In the utility model adopting the above scheme, various joint connection methods, such as universal joints, hinges, etc., can be used between the bottom pad of the cylinder body and the cylinder body of the jack; relative rotation can be generated between the bottom pad of the cylinder body and the cylinder body , in the extended working state, when the bottom pad of the cylinder body is subjected to the normal pressure and lateral force reacted by the push rod, it forms a relative movement with the cylinder body together with the push rod, and the cylinder body will not be affected by this permanent bending deformation or being damaged. Wear and tear, even if the bottom gasket of the cylinder body is seriously damaged, it will not cause irreparable damage to the cylinder body, let alone the piston rod. Therefore, when the bottom gasket of the cylinder body is damaged and needs to be replaced, only the bottom of the cylinder body needs to be replaced. The cylinder body, piston rod and other parts can still be used, which not only reduces the maintenance workload and saves labor costs, but also avoids the direct property loss of replacing the cylinder body and piston rod parts, greatly reducing coal mining production costs. the
优选的,缸体底部设有转轴,转轴的轴线与缸体轴线垂直,缸体底垫设有与转轴相适应的横向通孔,缸体底部通过转轴和通孔与缸体底垫转动连接。确保缸体底垫与缸体转动连接可靠,且结构简单、维修更换方便、制造成本低。 Preferably, a rotating shaft is provided at the bottom of the cylinder, the axis of the rotating shaft is perpendicular to the axis of the cylinder, the bottom pad of the cylinder is provided with a transverse through hole adapted to the shaft, and the bottom of the cylinder is rotationally connected with the bottom pad of the cylinder through the shaft and the through hole. It ensures that the bottom pad of the cylinder body is reliably connected in rotation with the cylinder body, and has a simple structure, convenient maintenance and replacement, and low manufacturing cost. the
进一步优选的,缸体底垫上固定连接有外缸套,外缸套由缸体前端向缸体后端延伸,外缸套包围在缸体外部,外缸套的内壁与缸体外壁之间设有间隙,外缸套与缸体安装孔滑动配合。避免缸体与液压之间的底座产生摩擦磨损,进一步确保缸体使用寿命长。 Further preferably, an outer cylinder liner is fixedly connected to the bottom pad of the cylinder body, the outer cylinder liner extends from the front end of the cylinder body to the rear end of the cylinder body, the outer cylinder liner surrounds the outside of the cylinder body, and a There is a gap, and the outer cylinder liner is slidably fitted with the mounting hole of the cylinder block. Avoid friction and wear on the base between the cylinder and the hydraulic pressure, further ensuring a long service life of the cylinder. the
优选的,销轴数量为1个,销轴轴线与活塞杆的轴线在同一平面内垂直相 交,销轴转动配合在活塞杆和底座相应位置设有的销轴安装孔中。单个销轴可实现活塞杆绕销轴轴线转动,在缸体底垫产生较大位移的情况下,仍可确保活塞杆不产生弯曲变形,延长活塞杆的使用寿命,进一步降低采煤生产成本。 Preferably, the pin quantity is 1, and the axis of the pin axis and the axis of the piston rod are vertically intersected in the same plane, and the pin shaft is rotatably fitted in the pin shaft mounting holes provided at the corresponding positions of the piston rod and the base. A single pin shaft can realize the rotation of the piston rod around the axis of the pin shaft. In the case of a large displacement of the cylinder bottom pad, it can still ensure that the piston rod does not produce bending deformation, prolong the service life of the piston rod, and further reduce the production cost of coal mining. the
优选的,活塞杆安装孔与活塞杆之间连接有密封环,密封环位于活塞杆设置的密封环卡槽中。密封环与防尘密封圈共同作用,避免工作环境中粉尘对活塞杆工作表面的影响,防止活塞杆工作表面因粉尘污染而产生的磨损和液压密封泄漏,进一步延长千斤顶使用寿命,降低采煤生产成本。 Preferably, a sealing ring is connected between the piston rod installation hole and the piston rod, and the sealing ring is located in a sealing ring groove provided on the piston rod. The sealing ring and the dust-proof sealing ring work together to avoid the influence of dust in the working environment on the working surface of the piston rod, prevent the wear and tear of the working surface of the piston rod due to dust pollution and hydraulic seal leakage, further prolong the service life of the jack and reduce coal mining production cost. the
本实用新型用于倾斜和急倾斜综采液压支架的调推杆千斤顶的有益效果是,结构简单、不需整体更换、使用寿命长、采煤生产成本低。 The utility model has the beneficial effects of adjusting the push rod jack used for tilting and steeply tilting fully mechanized mining hydraulic supports, and the utility model has the advantages of simple structure, no need for integral replacement, long service life and low coal mining production cost. the
附图说明 图1是本实用新型的使用状态示意图; BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the utility model in use;
图2是本实用新型的结构示意图。 Fig. 2 is a structural representation of the utility model. the
具体实施方式 下面结合附图对本实用新型作进一步的说明: Specific embodiments The utility model will be further described below in conjunction with the accompanying drawings:
实施参见图1、图2,一种用于倾斜和急倾斜综采液压支架的调推杆千斤顶,包括与液压支架的底座4连接的活塞杆1、缸体2、销轴3,底座4包括相互固定连接并形成六面箱体结构的底板43、盖板44、内墙板45、外墙体46、前后封板47,内墙板45上设有缸体安装孔41,外墙体46上设有活塞杆安装孔42,缸体安装孔41和活塞杆安装孔42同轴线;活塞杆1的一部分位于活塞杆安装孔42内,活塞杆1在其外端通过销轴3与外墙体46连接,缸体2在缸体安装孔41内伸缩移动,缸体安装孔41与缸体2之间设有防尘密封圈411,所述缸体2前端活动连接有缸体底垫21,缸体底垫21前端在内墙板45外部与液压支架的推杆5侧面活动连接。 Referring to Fig. 1 and Fig. 2 for implementation, a push rod jack for inclined and steep fully mechanized mining hydraulic supports includes a
所述缸体2底部设有转轴22,转轴22的轴线与缸体2轴线垂直,缸体底垫21设有与转轴22相适应的横向通孔211,缸体2底部通过转轴22和通孔211与缸体底 垫21转动连接。 The bottom of the
所述缸体底垫21上固定连接有外缸套212,外缸套212由缸体2前端向缸体2后端延伸,外缸套212包围在缸体2外部,外缸套212的内壁与缸体2外壁之间设有间隙,外缸套212与缸体安装孔41滑动配合。 An
所述销轴3数量为1个,销轴3轴线与活塞杆1的轴线在同一平面内垂直相交,销轴3转动配合在活塞杆1和底座4相应位置设有的销轴3安装孔中。 The number of the
所述活塞杆安装孔42孔与活塞杆1之间连接有密封环421,密封环421位于活塞杆1设置的密封环卡槽中。 A
以上虽然结合了附图描述了本实用新型的实施方式,但本领域的普通技术人员也可以意识到对所附权利要求的范围内作出各种变化或修改是可行的,这些修改和变化应理解为是在本实用新型的范围和意图之内的。 Although the embodiments of the present utility model have been described above in conjunction with the accompanying drawings, those of ordinary skill in the art can also realize that it is feasible to make various changes or modifications within the scope of the appended claims, and these modifications and changes should be understood To be within the scope and intent of the present utility model. the
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010205121832U CN201771531U (en) | 2010-09-01 | 2010-09-01 | Push rod adjusting jack for inclined and steeply inclined fully mechanized mining hydraulic bracket |
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| CN2010205121832U CN201771531U (en) | 2010-09-01 | 2010-09-01 | Push rod adjusting jack for inclined and steeply inclined fully mechanized mining hydraulic bracket |
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| CN201771531U true CN201771531U (en) | 2011-03-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103670460A (en) * | 2013-12-04 | 2014-03-26 | 郑州煤矿机械集团股份有限公司 | Hydraulic sublevel caving coal support base with moving-before-sliding device |
| CN110029675A (en) * | 2019-05-24 | 2019-07-19 | 戴向胜 | Assembled in foundation pit compensates bracing members |
| CN115406362A (en) * | 2022-09-09 | 2022-11-29 | 天地科技股份有限公司 | Coal face scraper conveyor up-shifting and down-sliding monitoring device and method |
-
2010
- 2010-09-01 CN CN2010205121832U patent/CN201771531U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103670460A (en) * | 2013-12-04 | 2014-03-26 | 郑州煤矿机械集团股份有限公司 | Hydraulic sublevel caving coal support base with moving-before-sliding device |
| CN103670460B (en) * | 2013-12-04 | 2016-04-27 | 郑州煤矿机械集团股份有限公司 | With the Base of Cover Caving Coal Hydraulic Supports moving rear slip device |
| CN110029675A (en) * | 2019-05-24 | 2019-07-19 | 戴向胜 | Assembled in foundation pit compensates bracing members |
| CN115406362A (en) * | 2022-09-09 | 2022-11-29 | 天地科技股份有限公司 | Coal face scraper conveyor up-shifting and down-sliding monitoring device and method |
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Granted publication date: 20110323 |
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