CN205209972U - Ceramic member vision detection system - Google Patents
Ceramic member vision detection system Download PDFInfo
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- CN205209972U CN205209972U CN201521034818.1U CN201521034818U CN205209972U CN 205209972 U CN205209972 U CN 205209972U CN 201521034818 U CN201521034818 U CN 201521034818U CN 205209972 U CN205209972 U CN 205209972U
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- ceramic member
- detection system
- image
- guide rail
- lifter
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Abstract
The utility model provides a ceramic member vision detection system, ceramic member vision detection system includes guide rail, riser, image acquisition device and detecting system, and the riser setting is served the parallel connection at one of guide rail and is met detecting system, is suitable for to rise when the ceramic member reaches the riser position and fall after the completion of image acquisition device is taken a picture to the ceramic member, and image acquisition device connects detecting system, sets up in the top of guide rail, is suitable for will to its image that obtains the ceramic member of taking a picture when the ceramic member arrives the riser the image sends to detecting system, and detecting system is suitable for and carries out the comparison with image and predetermined standard image, and whether detect the ceramic member qualified to make the riser lower after detecting the completion.
Description
Technical field
The utility model relates to Test of ceramics technical field, particularly relates to a kind of ceramic member vision detection system.
Background technology
In the prior art, ceramic jam detection can only lean on human eye to be realized by polishing at present, and inefficiency, quality is also difficult to ensure card.For current this present situation, and 2025 manufacturing strategies of country and 1 Germany propose industry 4.0, this by traditional mode realize detect there is no much market, research and development robotization vision detection system extremely urgent, and be badly in need of industrialization.And market is also very huge.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of ceramic member vision detection system, for solving the problem of Product checking inefficiency in existing ceramic generative process.
For achieving the above object and other relevant objects, the utility model provides following technical scheme:
A kind of ceramic member vision detection system, described ceramic member vision detection system comprises guide rail, lifter, image acquiring device and detection system, one end that lifter is arranged on guide rail connects detection system, be suitable for when ceramic member reaches lifter position rise and image acquiring device complete ceramic member is taken pictures after fall, image acquiring device connects detection system, be arranged on the top of guide rail, be suitable for ceramic member arrive lifter time to its take pictures obtain ceramic member image and described image is sent to detection system, detection system, image and the standard picture preset is suitable for compare, whether qualifiedly detect ceramic member, and make lifter fall upon completion of the assays.
Preferably, described ceramic member two cross sections are mesh shapes, and centre is hollow-core construction.
Preferably, below the described guide rail just right with described image acquiring device, a light source is also provided with.
As mentioned above, the utility model at least has following beneficial effect: in sum, and the utility model at least has the following advantages:
1. research and develop the ceramic member blocking automatic visual detecting system of a set of China independent brand;
2.UPH (unitsperhour) brings up to more than 1000U/H from the 100U/H of current manual detection;
3. accuracy of detection is higher than manual detection 60%;
4. driven upstream and downstream product and technology innovation, related industry also can be driven to settle Chongqing;
5. can significantly guaranteed quality, improve the credit worthiness of company.
So the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Accompanying drawing explanation
Fig. 1 is shown as a kind of schematic diagram of ceramic member vision detection system.
Element numbers explanation
1 guide rail
2 lifters
3 image acquiring devices
4 detection systems
5 ceramic members
6 light sources
Embodiment
Below by way of specific instantiation, embodiment of the present utility model is described, those skilled in the art the content disclosed by this instructions can understand other advantages of the present utility model and effect easily.The utility model can also be implemented or be applied by embodiments different in addition, and the every details in this instructions also can based on different viewpoints and application, carries out various modification or change not deviating under spirit of the present utility model.It should be noted that, when not conflicting, the feature in following examples and embodiment can combine mutually.
It should be noted that, the diagram provided in following examples only illustrates basic conception of the present utility model in a schematic way, then only the assembly relevant with the utility model is shown in graphic but not component count, shape and size when implementing according to reality is drawn, it is actual when implementing, and the kenel of each assembly, quantity and ratio can be a kind of change arbitrarily, and its assembly layout kenel also may be more complicated.
Refer to Fig. 1, for a kind of schematic diagram of ceramic member vision detection system, as shown in the figure, this ceramic member vision detection system comprises guide rail 1, lifter 2, image acquiring device 3 and detection system 4, one end that lifter 2 is arranged on guide rail 1 connects detection system 4, be suitable for when ceramic member 5 reaches lifter 2 position rise and image acquiring device 3 complete ceramic member 5 is taken pictures after fall, image acquiring device 3 connects detection system 4, be arranged on the top of guide rail 1, be suitable for when ceramic member 5 arrives lifter 2 to its take pictures obtain ceramic member 5 image and described image is sent to detection system 4, detection system 4, image and the standard picture preset is suitable for compare, whether qualifiedly detect ceramic member 5, and make lifter 2 fall upon completion of the assays.
By such scheme, the quick detection to ceramic member 5 can be realized, can judge that in examination and repair system whether ceramic member 5 is qualified, and according to the result detected, classification output be carried out to ceramic member 5.Such as, if ceramic member is qualified, so can be exported to the vanning of qualified region, otherwise then be exported to the vanning of defective region.
In concrete enforcement, ceramic member two cross sections are grid configurations, and centre is hollow.
In concrete enforcement, then composition graphs 1, below the guide rail 1 just right with image acquiring device 3, being also provided with a light source, being suitable for providing light source 6 when taking pictures to ceramic member, to obtain the image of good quality.
More specifically, detection system 4 can adopt at VisualStudio platform, detects the ceramic member inside whole framework one by one with Digital Image Processing algorithm.Test item is, whether the hole of pottery the inside has latch up phenomenon, and blocked area size, block part, block part distribution.
The concrete principle of maintenance can be provided below:
First a reference point is set on chip with Digital Image Processing algorithm, accurately finds the cross section will detecting ceramic member, then realize detecting according to this reference point Digital Image Processing algorithm.In algorithm realization, use connectivity algorithm, regional perspective correction algorithm, object creation algorithm, edge object removes algorithm, and internal objects removes algorithm, edge object insertion algorithm, image analysis algorithm, Gauss algorithm, region stretch algorithm, filling defect algorithm, minimax extends algorithm, minimax ring-type algorithm, fills hole algorithm, Binarization methods, finally calculate size, length and width, center of gravity centre coordinate, removes unwanted, end product and standard namely do not have bad product contrast, judge that whether it is bad.
In sum, the utility model at least has the following advantages:
1. research and develop the ceramic member blocking automatic visual detecting system of a set of China independent brand;
2.UPH (unitsperhour) brings up to more than 1000U/H from the 100U/H of current manual detection;
3. accuracy of detection is higher than manual detection 60%;
4. driven upstream and downstream product and technology innovation, related industry also can be driven to settle Chongqing;
5. can significantly guaranteed quality, improve the credit worthiness of company.
So the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or changes.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be contained by claim of the present utility model.
Claims (3)
1. a ceramic member vision detection system, it is characterized in that: described ceramic member vision detection system comprises guide rail, lifter, image acquiring device and detection system, one end that lifter is arranged on guide rail connects detection system, be suitable for when ceramic member reaches lifter position rise and image acquiring device complete ceramic member is taken pictures after fall, image acquiring device connects detection system, be arranged on the top of guide rail, be suitable for ceramic member arrive lifter time to its take pictures obtain ceramic member image and described image is sent to detection system, detection system, image and the standard picture preset is suitable for compare, whether qualifiedly detect ceramic member, and make lifter fall upon completion of the assays.
2. ceramic member vision detection system according to claim 1, is characterized in that: described ceramic member two cross sections are mesh shapes, and centre is hollow-core construction.
3. ceramic member vision detection system according to claim 1, is characterized in that: below the described guide rail just right with described image acquiring device, be also provided with a light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521034818.1U CN205209972U (en) | 2015-12-14 | 2015-12-14 | Ceramic member vision detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521034818.1U CN205209972U (en) | 2015-12-14 | 2015-12-14 | Ceramic member vision detection system |
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| Publication Number | Publication Date |
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| CN205209972U true CN205209972U (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521034818.1U Active CN205209972U (en) | 2015-12-14 | 2015-12-14 | Ceramic member vision detection system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105372250A (en) * | 2015-12-14 | 2016-03-02 | 重庆远创光电科技有限公司 | Ceramic part vision detection system |
| CN107421954A (en) * | 2017-08-03 | 2017-12-01 | 合肥祥国电子商务有限公司 | A kind of ceramic gift comes to the surface quality detecting system |
| WO2019169817A1 (en) * | 2018-03-05 | 2019-09-12 | 深圳光峰科技股份有限公司 | Device and method for detecting porosity of porous fluorescent ceramic |
-
2015
- 2015-12-14 CN CN201521034818.1U patent/CN205209972U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105372250A (en) * | 2015-12-14 | 2016-03-02 | 重庆远创光电科技有限公司 | Ceramic part vision detection system |
| CN107421954A (en) * | 2017-08-03 | 2017-12-01 | 合肥祥国电子商务有限公司 | A kind of ceramic gift comes to the surface quality detecting system |
| WO2019169817A1 (en) * | 2018-03-05 | 2019-09-12 | 深圳光峰科技股份有限公司 | Device and method for detecting porosity of porous fluorescent ceramic |
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