Summary of the invention
The purpose of this utility model is: for above-mentioned Problems existing, a kind of new type heat exchanger is provided, its structure is simple, use and convenient for production, can effectively to improve be the production efficiency of equipment, the design of its heater can be freezed by heat exchanger, effectively can prevent the interior medium of equipment from freezing, improve the winter resistance of equipment.
The technical solution adopted in the utility model is as follows:
The utility model discloses a kind of new type heat exchanger, comprise radiating tube, cooling tube and some square heat exchanger tubes side by side, be provided with the cooling chamber of decussate texture in heat exchanger tube, cooling chamber is connected with cooling tube, be provided with heat dissipation cavity at the angle place of heat exchanger tube, radiating tube is connected with heat dissipation cavity.
Further, be provided with heating chamber, another diagonal angle place is provided with heat dissipation cavity at the pair of horns place of cooling chamber outside, the both sides of heat dissipation cavity connect import and the outlet of radiating tube respectively, and the two ends of cooling chamber connect import and the outlet of cooling tube respectively; Electric heater is provided with in described heating chamber.
Further, described electric heater comprises heating wire, insulating heat-conductive pipe, and heating wire is placed in insulating heat-conductive pipe.
Further, the heat-conducting medium that fusing point is 25-75 DEG C is provided with between the madial wall of described heating chamber and insulating heat-conductive pipe.
Further, described heat-conducting medium is for adopting candle.
Further, the projection for flow-disturbing is provided with in described cooling chamber or heat dissipation cavity.
Further, the madial wall of described cooling chamber is provided with corrosion resistant graphite linings.
Further, the inner side of described graphite linings is provided with meniscate projection, and the opening of this projection, towards the import of cooling chamber, this meniscate projection is provided with the concave surface for the formation of local torrent.
Further, the outside of described heat exchanger tube is provided with ceramic insulating layer.
Due to said structure, the structure of heat exchanger is improved, effectively can improve heat exchange efficiency, and the design of this device effectively can utilize each position of device, effectively can prevent the waste of heat exchanger cavity, the flow 10-20% of turnover heat exchanger can be improved, its structure is simple, use and convenient for production, can effectively improve is the production efficiency of equipment, the design of its heater can be freezed by heat exchanger, can effectively prevent the interior medium of equipment from freezing, the winter resistance of raising equipment, heat-conducting medium in heating chamber effectively can prevent transferring heat, the shape of adaptation heating chamber that simultaneously can be good, do not using can solidifying in time of heater, effectively prevent electric heater electrical leakage, harm personal safety, the situation that simultaneously can also prevent the medium in cooling tube from overflowing, effectively extend the service life of heat exchanger.
Further, also comprise heat exchange detection system, this heat exchange detection system comprises:
Heat exchange unit, this heat exchange unit comprises radiating tube, cooling tube and some heat exchanger tubes, has heat dissipation cavity, cooling chamber and heating chamber in heat exchanger tube; Cooling chamber is communicated with cooling tube, and heat dissipation cavity is communicated with radiating tube; Cooling chamber is cross, and heat dissipation cavity is placed in an offside of cooling chamber, and heating chamber is placed in another offside of cooling chamber; Electric heater is provided with in heating chamber; The heat-conducting medium that fusing point is 35-55 DEG C is also filled with in heating chamber;
Detecting unit, comprises the first temperature sensor being located at each cooling chamber exit respectively, the second temperature sensor being located at radiating tube exit, is located at the three-temperature sensor in cooling tube exit;
Valve unit, comprises the first magnetic valve being located at each cooling chamber porch, the second magnetic valve being located at each heat dissipation cavity porch, is located at the 3rd battery valve of radiating tube porch and is located at the 4th magnetic valve of cooling tube porch;
Control unit, comprises MCU, display, memory, keyboard, and this control unit is connected with each electrical equipment of valve unit respectively at heat exchange unit, detecting unit, and controls for the cooperation controlling unit with the parameter reaching setting.
Due to said system, this system is by the switch of MCU Controlling solenoid valve door, by the regulation and control to magnetic valve, obtain suitable cooling liquid, the equipment required for high-precision temperature has very strong practicality and generalization, can effectively prevent from influencing each other between equipment, the normal operation of jamming equipment, meanwhile, native system can improve the heat exchange efficiency 5-10% of heat exchanger.
Further, the control method of described heat exchange detection system:
Step one: each valve of valve unit is placed in half-open position, the medium of heat exchange is passed into respectively in heat exchange unit, the temperature of each its installation place of temperature sensor in detecting unit, and temperature signal is sent to MCU, the temperature of its radiating tube medium is the 50-60% of the temperature of cooling tube medium;
After step 2: MCU receives temperature signal, when the temperature in one cooling chamber exit is less than 45% of setting value, the first magnetic valve that MCU controls the heat dissipation cavity on the side on this cooling chamber connects is with the 50-60% of the flow to its maximum stream flow that reduce the medium in this heat dissipation cavity; The MCU electric heater controlled in heating chamber passes into the electric current of 1-3A, and progressively raises the voltage of electric heater, to raise the temperature of cooling chamber medium; The magnetic valve that MCU controls on this cooling chamber is the 70-80% of its maximum stream flow to control the flow of this cooling chamber medium;
Step 3: when the temperature in a cooling chamber exit is setting value 46%-80%, the first magnetic valve that MCU controls the heat dissipation cavity on the side on this cooling chamber connects is with the 75-80% of the flow to its maximum stream flow that reduce the medium in this heat dissipation cavity, MCU controls the electric heater energising in heating chamber, and progressively raise the voltage of electric heater, to raise the temperature of cooling chamber medium;
Step 4: when the temperature in a cooling chamber exit is setting value 81%-95%, the magnetic valve in the heat dissipation cavity that MCU control is corresponding with the 80-85% of the flow to maximum stream flow that control this cooling chamber medium, thus raises the temperature of cooling chamber medium;
Step 5: when the temperature in a cooling chamber exit is more than 105% of setting value, then MCU controls battery valve on this cooling chamber to reduce the flow in cooling chamber, thus reduces the temperature in cooling chamber exit;
Step 6: when in the some heat exchanger tubes be connected with cooling tube, the temperature value that at least five the first temperature sensors detect is less than 60% of setting value and the temperature value that the three-temperature sensor on cooling tube detects is less than 75% of setting value, then in control the 4th magnetic valve reduction radiating tube, flow is to the 65-73% of its maximum stream flow, and in control the 3rd magnetic valve adjustment cooling tube, flow is to the 45-55% of maximum stream flow;
Step 7: when in the some heat exchanger tubes be connected with cooling tube, the temperature value that at least four the first temperature sensors detect be setting value more than 140% and the temperature value that three-temperature sensor on cooling tube detects is more than 135% of setting value time, then in control the 4th magnetic valve reduction radiating tube, flow is to the 60-70% of its maximum stream flow, and in control the 3rd magnetic valve adjustment cooling tube, flow is to the 75-80% of maximum stream flow.
Due to said method, can by measuring medium temperature value in heat exchanger, and according to different temperature values by heat exchange modes different for the startup of temperature, the efficiency of heat exchange can be improved more rapidly and effectively, avoid the waste of resource, avoid equipment local temperature difference excessive and reduce service life of equipment, effective utilization of equipment can be ensured, to the conscientious Based Intelligent Control of this controller, the heat exchange efficiency of this heat transmission equipment effectively can be improved.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
1, the structure of heat exchanger is improved, effectively can improve heat exchange efficiency, and the design of this device effectively can utilize each position of device, effectively can prevent the waste of heat exchanger cavity, the flow 10-20% of turnover heat exchanger can be improved.
2, its structure simple, use and convenient for production, can effectively to improve be the production efficiency of equipment, the design of its heater can heat exchanger refrigeration, effectively can prevent the interior medium of equipment from freezing, improve the winter resistance of equipment.
3, the heat-conducting medium in heating chamber effectively can prevent transferring heat, the shape of adaptation heating chamber that simultaneously can be good, do not using can solidifying in time of heater, effectively prevent electric heater electrical leakage, harm personal safety, the situation that simultaneously can also prevent the medium in cooling tube from overflowing, effectively extends the service life of heat exchanger.
specific embodiment 2:
According to the new type heat exchanger of specific embodiment 1, its heat exchange detection system comprises:
Heat exchange unit, this heat exchange unit comprises radiating tube 1, cooling tube 2 and some heat exchanger tubes, has heat dissipation cavity 4, cooling chamber 3 and heating chamber 5 in heat exchanger tube; Cooling chamber 3 is communicated with cooling tube 2, and heat dissipation cavity 4 is communicated with radiating tube 1; Cooling chamber 3 is in cross, and heat dissipation cavity 4 is placed in an offside of cooling chamber 3, and heating chamber 5 is placed in another offside of cooling chamber 3; Electric heater is provided with in heating chamber 5; The heat-conducting medium that fusing point is 35-55 DEG C is also filled with in heating chamber 5;
Detecting unit, comprise be located at each cooling chamber 3 exit respectively the first temperature sensor, be located at second temperature sensor in radiating tube 1 exit, be located at the three-temperature sensor in cooling tube 2 exit;
Valve unit, comprises the first magnetic valve being located at each cooling chamber 3 porch, the second magnetic valve being located at each heat dissipation cavity 4 porch, is located at the 3rd battery valve of radiating tube 1 porch and is located at the 4th magnetic valve of cooling tube 2 porch;
Control unit, comprises MCU, display, memory, keyboard, and this control unit is connected with each electrical equipment of valve unit respectively at heat exchange unit, detecting unit, and controls for the cooperation controlling unit with the parameter reaching setting.
Due to said system, this system is by the switch of MCU Controlling solenoid valve door, by the regulation and control to magnetic valve, obtain suitable cooling liquid, the equipment required for high-precision temperature has very strong practicality and generalization, can effectively prevent from influencing each other between equipment, the normal operation of jamming equipment, meanwhile, native system can improve the heat exchange efficiency 5-10% of heat exchanger.
specific embodiment 3:
Control method according to the heat exchange detection system of specific embodiment 2:
Step one: each valve of valve unit is placed in half-open position, the medium of heat exchange is passed into respectively in heat exchange unit, the temperature of each its installation place of temperature sensor in detecting unit, and temperature signal is sent to MCU, the temperature of its radiating tube 1 medium is the 50-60% of the temperature of cooling tube 2 medium;
After step 2: MCU receives temperature signal, when the temperature in one cooling chamber 3 exit is less than 45% of setting value, the first magnetic valve that MCU controls the heat dissipation cavity 4 on the side on this cooling chamber 3 connects is with the 50-60% of the flow to its maximum stream flow that reduce the medium in this heat dissipation cavity 4; The MCU electric heater controlled in heating chamber 5 passes into the electric current of 1-3A, and progressively raises the voltage of electric heater, to raise the temperature of cooling chamber 3 medium; The magnetic valve that MCU controls on this cooling chamber 3 is the 70-80% of its maximum stream flow to control the flow of this cooling chamber 3 medium;
Step 3: when the temperature in cooling chamber 3 exit is setting value 46%-80%, the first magnetic valve that MCU controls the heat dissipation cavity 4 on the side on this cooling chamber 3 connects is with the 75-80% of the flow to its maximum stream flow that reduce the medium in this heat dissipation cavity 4, MCU controls the electric heater energising in heating chamber 5, and progressively raise the voltage of electric heater, to raise the temperature of cooling chamber 3 medium;
Step 4: when the temperature in cooling chamber 3 exit is setting value 81%-95%, the magnetic valve in the heat dissipation cavity 4 that MCU control is corresponding with the 80-85% of the flow to maximum stream flow that control this cooling chamber 3 medium, thus raises the temperature of cooling chamber 3 medium;
Step 5: when the temperature in cooling chamber 3 exit is more than 105% of setting value, then MCU controls battery valve on this cooling chamber 3 to reduce the flow in cooling chamber 3, thus reduces the temperature in cooling chamber 3 exit;
Step 6: when in the some heat exchanger tubes be connected with cooling tube 2, the temperature value that at least five the first temperature sensors detect is less than 60% of setting value and the temperature value that the three-temperature sensor on cooling tube 2 detects is less than 75% of setting value, then in control the 4th magnetic valve reduction radiating tube 1, flow is to the 65-73% of its maximum stream flow, and in control the 3rd magnetic valve adjustment cooling tube 2, flow is to the 45-55% of maximum stream flow;
Step 7: when in the some heat exchanger tubes be connected with cooling tube 2, the temperature value that at least four the first temperature sensors detect be setting value more than 140% and the temperature value that three-temperature sensor on cooling tube 2 detects is more than 135% of setting value time, then in control the 4th magnetic valve reduction radiating tube 1, flow is to the 60-70% of its maximum stream flow, and in control the 3rd magnetic valve adjustment cooling tube 2, flow is to the 75-80% of maximum stream flow.
Due to said method, can by measuring medium temperature value in heat exchanger, and according to different temperature values by heat exchange modes different for the startup of temperature, the efficiency of heat exchange can be improved more rapidly and effectively, avoid the waste of resource, avoid equipment local temperature difference excessive and reduce service life of equipment, effective utilization of equipment can be ensured, to the conscientious Based Intelligent Control of this controller, the heat exchange efficiency of this heat transmission equipment effectively can be improved.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.