CN205204410U - Soft pipeline hydraulic pressure coiling mechanism of heavy -calibre - Google Patents
Soft pipeline hydraulic pressure coiling mechanism of heavy -calibre Download PDFInfo
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- CN205204410U CN205204410U CN201520874528.1U CN201520874528U CN205204410U CN 205204410 U CN205204410 U CN 205204410U CN 201520874528 U CN201520874528 U CN 201520874528U CN 205204410 U CN205204410 U CN 205204410U
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- soft pipeline
- pulley mechanism
- frame
- belt wheel
- tension pulley
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Abstract
The utility model discloses a soft pipeline hydraulic pressure coiling mechanism of heavy -calibre, include the frame and set up in the hose guide frame of frame front end the intermediate position of hose guide frame is provided with a photoelectric sensor, it is provided with preceding take -up pulley mechanism to be close to hose guide frame department in the frame, the middle part sets up rolling band pulley mechanism and the 2nd photoelectric sensor in the frame, back take -up pulley establishment of institution is in the frame rear end, when the rolling, front and back take -up pulley mechanism makes soft pipeline and rolling band pulley tightly laminate, the band pulley of hydraulic motor drive rolling band pulley mechanism rotates, the band pulley rotates and drives the removal of soft pipeline through frictional force, when a photoelectric sensor detects the joint of soft pipeline, take -up pulley mechanism opens before the control, when the 2nd photoelectric sensor detected the joint of soft pipeline, the preceding take -up pulley mechanism of control restored to the throne and back take -up pulley mechanism opens. The life of this device simple structure, improvement hose.
Description
Technical field
The utility model relates to mechanical-hydraulic wrap-up field, is specially a kind of heavy caliber soft pipeline hydraulic pressure wrap-up.
Background technology
Heavy caliber soft pipeline have operational throughput large, lay launch convenient, remove advantages such as receiving transfer maneuverability, during the disaster assistance such as be widely used in urban waterlogging, fire disaster is puted out a fire to save life and property, large discharge is met an urgent need water supply and sewage.
When soft pipeline is longer, needs to complete soft pipeline with soft pipeline Operation Van and deposit, to transport and mechanization Automatic-expanding removes receipts.
Soft pipeline Operation Van is made up of chassis, heavy caliber soft pipeline hydraulic pressure wrap-up, hose locker, Hydraulic system and control system etc., as shown in Figure 1.But existing rolling adopts roller compression mode, and roller compression rolling mode causes damage to flexible pipe, causes flexible pipe not long for service life, causes economic waste, existing wrap-up scantling of structure and weight large, be unfavorable for installing and using.
The effect of heavy caliber soft pipeline hydraulic pressure wrap-up is automatically removed receive being laid on ground soft pipeline in hose locker, and reliably dodge pipe joint, and can select suitable rolling speed according to the actual requirements.
Summary of the invention
For the deficiencies in the prior art, propose the heavy caliber soft pipeline hydraulic pressure wrap-up that a kind of structure is simple, improve flexible pipe service life.The technical solution of the utility model is as follows: a kind of heavy caliber soft pipeline hydraulic pressure wrap-up, it hose guide frame comprising frame and be arranged at frame front end, the midway location of described hose guide frame is provided with the first opto-electronic pickup, in frame, middle part arranges rolling belt wheel mechanism and the second opto-electronic pickup, rear tension wheel organization establishes is in frame rear end, when rolling, front and back tension pulley mechanism makes soft pipeline and rolling belt wheel tightly fit, the belt wheel of fluid motor-driven rolling belt wheel mechanism rotates, belt wheel rotates through friction force and drives soft pipeline to move, when first opto-electronic pickup detects the joint of soft pipeline, tension wheel mechanism opening before controlling, when second opto-electronic pickup detects the joint of soft pipeline, control front tension pulley mechanism and reset and rear tension wheel mechanism opening.This apparatus structure is simple, the service life of raising flexible pipe.
Further, described front tension pulley mechanism comprises tension wheel, support, hydraulic actuating cylinder and fixed hinge device, and wherein tension wheel is cylindrical, and its two ends, left and right are symmetrically arranged with support, and described support is connected by hinges and hydraulic actuating cylinder.
Further, described hydraulic actuating cylinder is rotated around fixed hinge by hinges control support and tension wheel.
Further, described front tension pulley mechanism also comprises the hydraulic control system controlled hydraulic actuating cylinder.
Further, described rolling belt wheel mechanism comprises front rolling belt wheel, middle rolling belt wheel and rear rolling belt wheel.
Described front rolling belt wheel comprises rubber wheel, mandrel, clutch shaft bearing, the second bearing and the HM Hydraulic Motor with speed reduction gearing, described rubber wheel surface band is fluted, described rubber wheel one end is connected with clutch shaft bearing and is fixed in frame, and the other end is connected with HM Hydraulic Motor by mandrel and the second bearing.
Further, described HM Hydraulic Motor by regulation of hydraulic system rotating speed, by the rotating speed of regulator solution pressure motor to control the receipts speed of removing of soft pipeline.
Further, also comprise the second opto-electronic pickup be arranged in frame, described second opto-electronic pickup controls toe-out bearing up pulley mechanism and resets to compress flexible pipe when detecting the hose coupling of soft pipeline, and controls rear tension wheel mechanism opening so that hose coupling passes through.
Advantage of the present utility model and beneficial effect as follows:
(1) the heavy caliber soft pipeline hydraulic pressure wrap-up designed utilizes tension wheel tensioning mode, provides rolling belt wheel to drive the friction force of flexible pipe, solves the difficult problem that pair of rollers pressure rolling mode damages flexible pipe.
(2) the tension pulley mechanism structure designed is simple, lightweight, alleviates when tension wheel is opened and resets and vibrates.
(3) design heavy caliber soft pipeline hydraulic pressure wrap-up overall dimensions little, lightweight, be convenient to install and use.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of soft pipeline Operation Van in prior art;
Fig. 2 is the outer side view of the utility model preferred embodiment heavy caliber soft pipeline hydraulic pressure wrap-up;
Fig. 3 is the schematic internal view of the utility model preferred embodiment heavy caliber soft pipeline hydraulic pressure wrap-up;
Fig. 4 is the constructional device schematic diagram of the utility model preferred embodiment;
Fig. 5 is the rolling belt wheel mechanism schematic diagram of the utility model preferred embodiment;
Fig. 6 is the tension pulley mechanism schematic diagram of the utility model preferred embodiment;
Fig. 7 is that the soft pipeline of the utility model preferred embodiment is through wrap-up schematic diagram;
Fig. 8 is soft pipeline rolling schematic diagram;
Fig. 9 is that hose coupling is by wrap-up schematic diagram.
1-hose guide frame, 2-upper cover, 3-opto-electronic pickup, 14-front tension pulley mechanism 5-front rolling belt wheel, 6-opto-electronic pickup, 27-frame, 8-middle rolling belt wheel 9-rear rolling belt wheel 10-rear tension pulley mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
As shown in Figure 1, a kind of heavy caliber soft pipeline hydraulic pressure wrap-up, it comprises frame 7 and is arranged at the hose guide frame 1 of frame 7 front end, the midway location of described hose guide frame 1 is provided with the first opto-electronic pickup 3, in frame 7, middle part is provided with rolling belt wheel mechanism and the second opto-electronic pickup 6, rear tension pulley mechanism 10 is arranged at frame 7 rear end, when rolling, front tension pulley mechanism 4 and rear tension pulley mechanism 10 make the belt wheel of soft pipeline and rolling belt wheel mechanism tightly fit, the fluid motor-driven belt wheel of rolling belt wheel mechanism rotates, rolling belt wheel rotates through friction force and drives soft pipeline to move, when first opto-electronic pickup 3 detects the joint of soft pipeline, before controlling, tension pulley mechanism 4 is opened, when second opto-electronic pickup 6 detects the joint of soft pipeline, control front tension pulley mechanism 4 and to reset and rear tension pulley mechanism 10 is opened.
Preferably, described front tension pulley mechanism 4 comprises tension wheel 41, support 42, hydraulic actuating cylinder 43 and fixed hinge device 44, and wherein tension wheel 41 is cylindrical, and its two ends, left and right are symmetrically arranged with support 42, and described support 42 is connected by hinges and hydraulic actuating cylinder 43.Tension pulley mechanism for regulating the size of the contact force between soft pipeline and rolling belt wheel, and can open tension wheel at hose coupling by during wrap-up, to allow joint pass through.
Preferably, described hydraulic actuating cylinder 43 is rotated around fixed hinge 44 by hinges control support 42 and tension wheel 41.
Preferably, described front tension pulley mechanism 4 also comprises the hydraulic control system controlled hydraulic actuating cylinder 43.
Preferably, described rolling belt wheel mechanism comprises front rolling belt wheel 5, middle rolling belt wheel 8 and rear rolling belt wheel 9, and its structure is substantially identical.Front tension pulley mechanism, rear tension wheel mechanism structure are substantially identical,
Preferably, described front rolling belt wheel 5 comprises rubber wheel 51, mandrel 52, clutch shaft bearing 53, second bearing 54 and the HM Hydraulic Motor 55 with speed reduction gearing, described rubber wheel surface band is fluted, described rubber wheel one end is connected with clutch shaft bearing 53 and is fixed in frame, and the other end is connected with HM Hydraulic Motor 55 by mandrel 52 and the second bearing 54.Its structure as shown in Figure 5;
Preferably, described HM Hydraulic Motor 55 by regulation of hydraulic system rotating speed, by the rotating speed of regulator solution pressure motor 55 to control the receipts speed of removing of soft pipeline.
Preferably, also comprise the second opto-electronic pickup 8 be arranged in frame 7, described second opto-electronic pickup 8 controls toe-out bearing up pulley mechanism 4 and resets to compress flexible pipe when detecting the hose coupling of soft pipeline, and after controlling, tension pulley mechanism 10 is opened so that hose coupling passes through.
1. structure composition and working principle
Be illustrated in figure 2 heavy caliber soft pipeline hydraulic pressure wrap-up to be made up of frame, hose guide frame, front rolling belt wheel, middle rolling belt wheel, rear rolling belt wheel, front tension pulley mechanism, rear tension pulley mechanism, opto-electronic pickup 1 and opto-electronic pickup 2 etc..Fig. 3 is that figure opened by heavy caliber soft pipeline hydraulic pressure wrap-up.
The effect of hose guide frame guides soft pipeline to enter wrap-up;
Heavy caliber soft pipeline hydraulic pressure wrap-up working process and principle as follows:
A, soft pipeline are through wrap-up
First hydraulic control cylinder drives tension pulley mechanism to be opened completely by forward and backward tension wheel, as Suo Shi Fig. 7 (a)).Will the soft pipeline of rolling through wrap-up, then hydraulic control cylinder puts down tension wheel, compresses soft pipeline, as shown in Fig. 7 (b).Pipeline deadweight and tension wheel effect under, soft pipeline and rolling belt wheel are tightly fitted, for rolling belt wheel rotation drive soft pipeline enough friction force are provided.
B, soft pipeline rolling
Soft pipeline passes wrap-up and by after tension wheel compression flexible pipe, can start normal pipeline rolling operation, as shown in Figure 8.Before, during and after HM Hydraulic Motor drives simultaneously, three belt wheels rotate clockwise simultaneously, drive hose movement by friction force, thus carry out the rolling operation to flexible pipe.
C, hose coupling pass through wrap-up
The flexible pipe of different length connects into a long flexible pipe by hose coupling, and in wrapup procedure, hose coupling will with flexible pipe by wrap-up, as shown in Fig. 9 (a).
When hose coupling arrives position shown in Fig. 9 (b), after opto-electronic pickup 1 detects this signal, front tension pulley mechanism opened by hydraulic control cylinder, so that hose coupling is by front tension pulley mechanism.
When hose coupling arrives position shown in Fig. 9 (c) by front tension pulley mechanism, opto-electronic pickup 2 detects this signal, and hydraulic control cylinder makes front tension pulley mechanism reset, and compresses flexible pipe.Open rear tension pulley mechanism, so that hose coupling is by rear tension pulley mechanism, as shown in Fig. 9 (d) simultaneously.
When hose coupling arrives position shown in Fig. 9 (e) by rear tension pulley mechanism, control system hydraulic control cylinder makes rear tension pulley mechanism reset, and compresses flexible pipe, as shown in Fig. 9 (f).Complete hose coupling by wrap-up operation process, thus complete the uninterrupted retracting action of flexible pipe.
These embodiments are interpreted as only being not used in restriction protection domain of the present utility model for illustration of the utility model above.After the content of reading record of the present utility model, technical personnel can make various changes or modifications the utility model, and these equivalence changes and modification fall into the utility model claim limited range equally.
Claims (8)
1. a heavy caliber soft pipeline hydraulic pressure wrap-up, it is characterized in that: comprise frame (7) and be arranged at the hose guide frame (1) of frame (7) front end, the midway location of described hose guide frame (1) is provided with the first opto-electronic pickup (3), in described frame (7), hose guide frame (1) place is provided with front tension pulley mechanism (4), in frame (7), middle part is provided with rolling belt wheel mechanism and the second opto-electronic pickup (6), rear tension pulley mechanism (10) is arranged at frame rear end, when rolling, front tension pulley mechanism (4) and rear tension pulley mechanism (10) make the belt wheel of soft pipeline and rolling belt wheel mechanism tightly fit, fluid motor-driven belt wheel rotates, rolling belt wheel rotates through friction force and drives soft pipeline to move, when first opto-electronic pickup (3) detects the joint of soft pipeline, before controlling, tension pulley mechanism (4) is opened, when second opto-electronic pickup (6) detects the joint of soft pipeline, control front tension pulley mechanism (4) reset and rear tension pulley mechanism (10) open.
2. heavy caliber soft pipeline hydraulic pressure wrap-up according to claim 1, it is characterized in that: described front tension pulley mechanism (4) comprises tension wheel (41), support (42), hydraulic actuating cylinder (43) and fixed hinge (44), wherein tension wheel (41) is for cylindrical, its two ends, left and right are symmetrically arranged with support (42), and described support (42) is connected by hinges and hydraulic actuating cylinder (43).
3. heavy caliber soft pipeline hydraulic pressure wrap-up according to claim 2, is characterized in that: described hydraulic actuating cylinder (43) controls support (42) by hinges and tension wheel (41) rotates around fixed hinge (44).
4. the heavy caliber soft pipeline hydraulic pressure wrap-up according to Claims 2 or 3, is characterized in that: described front tension pulley mechanism (4) also comprises the hydraulic control system controlled hydraulic actuating cylinder (43).
5. according to the heavy caliber soft pipeline hydraulic pressure wrap-up one of claim 1-3 Suo Shu, it is characterized in that: described rolling belt wheel mechanism comprises front rolling belt wheel (5), middle rolling belt wheel (8) and rear rolling belt wheel (9).
6. heavy caliber soft pipeline hydraulic pressure wrap-up according to claim 5, is characterized in that: described in
Front rolling belt wheel (5) comprises rubber wheel (51), mandrel (52), clutch shaft bearing (53), the second bearing (54) and the HM Hydraulic Motor (55) with speed reduction gearing, described rubber wheel surface band is fluted, described rubber wheel one end is connected with clutch shaft bearing (53) and is fixed in frame, and the other end is connected with HM Hydraulic Motor (55) by mandrel (52) and the second bearing (54).
7. heavy caliber soft pipeline hydraulic pressure wrap-up according to claim 6, it is characterized in that: described HM Hydraulic Motor (55) by regulation of hydraulic system rotating speed, by the rotating speed of regulator solution pressure motor (55) to control the receipts speed of removing of soft pipeline.
8. heavy caliber soft pipeline hydraulic pressure wrap-up according to claim 5, it is characterized in that: also comprise the second opto-electronic pickup (8) be arranged in frame (7), described second opto-electronic pickup (8) controls toe-out bearing up pulley mechanism (4) when detecting the hose coupling of soft pipeline and resets to compress flexible pipe, and after controlling, tension pulley mechanism (10) is opened so that hose coupling passes through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520874528.1U CN205204410U (en) | 2015-11-04 | 2015-11-04 | Soft pipeline hydraulic pressure coiling mechanism of heavy -calibre |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520874528.1U CN205204410U (en) | 2015-11-04 | 2015-11-04 | Soft pipeline hydraulic pressure coiling mechanism of heavy -calibre |
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| Publication Number | Publication Date |
|---|---|
| CN205204410U true CN205204410U (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520874528.1U Expired - Fee Related CN205204410U (en) | 2015-11-04 | 2015-11-04 | Soft pipeline hydraulic pressure coiling mechanism of heavy -calibre |
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| CN (1) | CN205204410U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600549A (en) * | 2015-11-04 | 2016-05-25 | 中国人民解放军后勤工程学院 | Hydraulic winder for large-caliber soft pipeline |
| CN111649875A (en) * | 2020-06-12 | 2020-09-11 | 安徽恒达管业有限责任公司 | A pressure testing machine for pipeline leakproofness detects |
-
2015
- 2015-11-04 CN CN201520874528.1U patent/CN205204410U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600549A (en) * | 2015-11-04 | 2016-05-25 | 中国人民解放军后勤工程学院 | Hydraulic winder for large-caliber soft pipeline |
| CN111649875A (en) * | 2020-06-12 | 2020-09-11 | 安徽恒达管业有限责任公司 | A pressure testing machine for pipeline leakproofness detects |
| CN111649875B (en) * | 2020-06-12 | 2022-02-08 | 安徽恒达管业有限责任公司 | A pressure testing machine for pipeline leakproofness detects |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160504 Termination date: 20171104 |