CN205201639U - Full -automatic sponge disc truncation machine - Google Patents
Full -automatic sponge disc truncation machine Download PDFInfo
- Publication number
- CN205201639U CN205201639U CN201520652053.1U CN201520652053U CN205201639U CN 205201639 U CN205201639 U CN 205201639U CN 201520652053 U CN201520652053 U CN 201520652053U CN 205201639 U CN205201639 U CN 205201639U
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- platform
- knife rest
- knife
- full
- platen
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Abstract
The utility model provides a full -automatic sponge disc truncation machine, including platform and main frame, the main frame links together with the knife rest, and a platform is placed to the level below the knife rest, and the platform side is provided with the electric cabinet of a plurality of motor work on main control system frame and the knife rest, and the main frame is provided with a pneumatics and rises and tightly install and an angle adjusting device. Through thickness and the cutting number of times of setting for good cutting on the electric cabinet, then remove suitable position with the knife rest, the start -up of pressing above the electric cabinet drives the sword tape travel above the knife rest, and the friction drive wheel drive platen above the platform rotates, accomplishes cutting work. The device improves the work efficiency of cutting sponge sheet material, reduces sponge sheet material thickness error, improves the surface quality of sponge sheet material, reduces workman's working strength.
Description
Technical field
The utility model relates to a kind of pingqie machine, particularly a kind of full-automatic sponge disk pingqie machine efficiently.
Background technology
Existing pingqie machine generally by column, knife rest, platform and control cabinet four part form.During work, sponge is placed into above platform, control cabinet sets the thickness needing cutting, then control cabinet is moved down into desired location according to the THICKNESS CONTROL knife rest of setting along column, then platform drives sponge to move forward, on knife rest, level is established to there being a blade run up, when sponge is through knife rest, sponge can be separated by blade up and down that run up, when platform movement is to front limit, platform can stop automatically, then automatically moving backward, when platform movement to rear spacing time stop, then knife rest is being moved down into the thickness set, then platform is moving forward, so move the sponge sheet material of being cut by sponge and being cut into multiple same thickness repeatedly.
Existing pingqie machine platform moves back and forth, and belongs to idle stroke, reduce operating efficiency when moving backward; Existing pingqie machine knife rest moves and uses general T type tooth screw mandrel and Asynchronous Motor Driving, and during motion, noise is large, and precision is low; Existing pingqie machine sponge is freely placed on platform, and the frictional force between sponge and platform is determined by the deadweight of sponge completely, is usually because sponge weight is inadequate like this, is produce relative movement between sponge and platform, causes thickness to be forbidden in cut capacity sponge; On existing pingqie machine sponge, lower platform is that the labour intensity of workman is larger by a dead lift completely; The degree of tightness of existing pingqie machine knife-band is also Artificial Control, changes knife-band time length and effort.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic sponge disk pingqie machine efficiently, improves the operating efficiency of cutting sponge sheet material, reduces the thickness error of sponge sheet material and improve the surface quality of sponge sheet material.
For achieving the above object, the technical solution adopted in the utility model is as follows:
A kind of full-automatic sponge disk pingqie machine, comprise platform and mainframe, mainframe and knife rest link together, horizontal positioned one platform below knife rest, platform side is provided with the electric cabinet of some machine operation on a main control system frame and knife rest, and mainframe is provided with a Pneumatic expanded device and an angle regulator.
In certain embodiments, described mainframe is linked together by hinge and angular adjustment parts and knife rest, has the angle of inclination screw mandrel of a motor driving adjustable knife rest in angular adjustment parts.
In certain embodiments, described angle regulator comprises sliding sleeve, hinge, gear motor, rotary encoder, bearing, holder, pivoted arm, screw mandrel, sprocket wheel, screw mandrel is arranged in the bearing of pivoted arm, in the middle of screw mandrel, sprocket wheel is installed, screw mandrel one end is connected with nut, nut is fixed on tool-post structure through seat ring again, nut can rotate in seat ring, the screw mandrel other end is connected with a rotary encoder, rotary encoder is fixed on pivoted arm by bearing again, pivoted arm one end is through in holder, holder screw is connected on sliding sleeve, the pivoted arm other end is connected with a gear motor, gear motor axle is connected with sprocket wheel, sprocket wheel is connected with sprocket wheel by chain.
In certain embodiments, described mainframe is provided with servomotor, servomotor in mainframe drives drive axis by reductor, power transmission shaft two respectively connects 1 reversing speed reducer, ball screw is driven to rotate by reversing speed reducer again, feed screw nut on ball screw and sliding sleeve link together, and knife rest is also fixed on sliding sleeve by hinge and angular adjustment parts.
In certain embodiments, described knife rest is provided with tool-post structure, is provided with four break bars in tool-post structure, knife-band motor is provided with in tool-post structure, break bar is provided with knife-band, and knife-band motor is by driving one of them break bar transmission knife-band, and knife-band is by Pneumatic expanded device transmission another one break bar.
In certain embodiments, described Pneumatic expanded device comprises break bar, tool-post structure, cylinder, cylinder saddle, cylinder connector, slide rail, slide, slide rail is fixed on tool-post structure, slide can move left and right along slide rail, cylinder is connected with tool-post structure by cylinder saddle, slide is connected with the piston rod of cylinder with bearing by cylinder connector, and break bar is connected with slide by bearing.
In certain embodiments, knife-band box and a set of knife sharpening device are installed in described knife rest.
In certain embodiments, the platen of described platform is formed by connecting by eight sector flat plates, and inner side is supported by inner ring and locates, and platen, along the center axis thereof of inner ring, is supported by outer roller platen outside platen.
In certain embodiments, described platform side is provided with the friction driving roller that transmission platen rotates.
In certain embodiments, be provided with aperture above described platen, be provided with air draught platform and blowing platform below platen, air draught platform is connected with forced draft fans by flexible pipe, and air draught platform is connected with blowing blower fan by flexible pipe.
This tests novel beneficial effect:
Electric cabinet sets cutting thickness and cutting times, and platform version revolves cutting work of having turned around, and servomotor automatic traction knife rest declines the distance of specifying.Existing pingqie machine platform moves back and forth, and movement belongs to idle stroke backward.This utility model improves operating efficiency that cut, sponge sheet material.
Knife-band box protection knife-band in knife rest, prevent from swinging in cutting process, knife sharpening device has used grinding knife-band to cut the cutting edge of side, reduces the frictional force of knife-band and sponge, reduces the thickness error of sponge sheet material, improves the surface quality of sponge sheet material.
Form an air cushion between platen and sponge, reduce frictional force, be convenient to sponge and move on platen, reduce the working strength of workman.
Elevating screw adopts ball screw, and lifting motor adopts servomotor, and knife-band tensioner adopts Pneumatic expanded, platform is provided with vacuum absorption device, and platform is provided with high pressure and blows continuous device, and knife rest angle adopts motorized adjustment, control system adopts PLC to control, and operation interface adopts touch-screen.Machine operation is simple and convenient, and product accuracy is high, and operating efficiency significantly improves.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model platform;
Fig. 3 is the structural representation of the utility model mainframe;
Fig. 4 is the structural representation of the utility model knife rest;
Fig. 5 is the structural representation of the utility model pneumatic tensioning device;
Fig. 6 is the structural representation of the utility model angle regulator.
Detailed description of the invention
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the utility model comprises platform 91, mainframe 92, knife rest 93 and electric cabinet 94 4 part composition.Platform 91 is made up of friction driving roller 95, platen 96, inner ring 97, outer roller 98, air draught platform 99, blowing platform 10, forced draft fans 11 and blowing blower fan 12.Mainframe 92 is made up of column 13, sliding sleeve 14, hinge 15, ball-screw 16, feed screw nut 31, base 17, power transmission shaft 18, servomotor 28, reductor 29, reversing speed reducer 30, angular adjustment parts 19 and crossbeam 20.Knife rest 93 is made up of tool-post structure 21, knife-band 22, break bar 23, knife-band motor 24, Pneumatic expanded device 25, knife-band box 26, knife sharpening device 27 and safety guard.
Mainframe 92 and knife rest 93 link together, and knife rest 93 is horizontal positioned one platform 91 below, and platform 91 side is provided with the electric cabinet 94 of some machine operation on a main control system frame 92 and knife rest 93.
Mainframe 92 is linked together with knife rest 93 by hinge 15 and angular adjustment parts 19, has motor driving screw mandrel to rotate the angle of inclination needing adjustment knife rest 93 that can cut in angular adjustment parts 19.
With reference to Fig. 6, the angle regulator in mainframe 92, comprises sliding sleeve 14, hinge 15, gear motor 38, rotary encoder 39, bearing 40, holder 41, pivoted arm 42, screw mandrel 45, sprocket wheel 46.In angle regulator, screw mandrel 45 is arranged in the bearing of pivoted arm 42, centre is provided with sprocket wheel 46, screw mandrel 45 one end is connected with nut 44, nut 44 is fixed on tool-post structure 21 through seat ring 42 again, nut 44 can rotate in seat ring 42, screw mandrel 45 other end is connected with a rotary encoder 39, rotary encoder is fixed on pivoted arm 42 by bearing 40 again, pivoted arm 42 one end is through in holder 41, and can within it rotate, holder 41 screw is connected on sliding sleeve 14, the pivoted arm other end is connected with a gear motor 38, gear motor 38 axle is connected with sprocket wheel 47, sprocket wheel 47 is connected with sprocket wheel 46 by chain, the rotation of such gear motor 38 just can drive screw mandrel 45 to rotate, the rotation of screw mandrel 45 just can convert the movement of nut 44 to, thus drive tool-post structure 21 to rotate along hinge 15.
In certain embodiments, accordingly, nut 44 can rotate in seat ring 42 and pivoted arm 42 rotates each parts can be avoided to be stuck in motion process in holder 41, accordingly, the displacement of screw mandrel 45 can be calculated by the rotary encoder 39 of screw mandrel 45 front end, thus the approximate angle of inclination estimating tool-post structure 21.
In mainframe 92, servomotor 28 drives power transmission shaft 18 to rotate by reductor 29, power transmission shaft 18 two respectively connects 1 reversing speed reducer 30, ball screw 16 is driven to rotate by reversing speed reducer 30 again, feed screw nut on ball screw 16 and sliding sleeve 14 link together, knife rest 93 is also fixed on sliding sleeve 14 by hinge 15 and angular adjustment parts 19, and the rotation of such ball screw 16 just can be with movable knife rack 93 to rise or decline.
Mainframe 92 and knife rest 93 link together, 4 break bars 23 are provided with in knife rest 93, knife-band 22 is arranged on break bar 23, knife-band motor 24 drives knife-band 22 high-speed motion by driving one of them break bar 23, pull another one break bar 23 by Pneumatic expanded device 25, thus knife-band 22 is kept in cutting process the state tightened.
A knife-band box 26 and 1 is also installed in knife rest 93 in addition and overlaps knife sharpening device 27; knife-band box 26 is used for protecting knife-band 22 to prevent it from swinging in cutting process; knife sharpening device 27 is used for grinding knife-band 22 and cuts the cutting edge of side; reduce the frictional force of knife-band 22 and sponge in cutting process, thus ensure the surface quality of precision and the cutting of cutting better.
Further, in one embodiment, with reference to Fig. 5, the Pneumatic expanded device 25 in knife rest 93, comprises break bar 23, tool-post structure 21, cylinder 31, cylinder saddle 32, cylinder connector 33, slide rail 35, slide 36.In Pneumatic expanded device 25, slide rail 35 is fixed on tool-post structure 21, slide 36 can move left and right along slide rail, cylinder 31 is connected with tool-post structure 21 by cylinder saddle 32, slide 36 is connected with the piston rod of bearing 34 with cylinder 31 by cylinder connector 33, and break bar 23 is connected with slide 36 by bearing 37, like this under the push-and-pull action of cylinder 31, break bar 23 can be realized move left and right, thus reach the object of adjustment knife-band degree of tightness.
Knife rest 93 is horizontal positioned one platform 91 below, the platen 96 of platform is formed by connecting by eight sector flat plates, inner side is supported by inner ring 97 and locates, thus make platen 96 can only along the center axis thereof of inner ring 97, supported by outer roller 98 outside platen 96, ensure to be in level in platen 96 rotation process, the rotation of platen 96 is realized by the rotation of friction driving roller 95 always.
Platen 96 is provided with many apertures above simultaneously, be provided with air draught platform 99 and blowing platform 10 below, air draught platform 99 is connected with forced draft fans 11 by flexible pipe, negative pressure can be formed in air draught platform when forced draft fans 11 works, by the aperture above platen 96, sponge is adsorbed on above platen 96, increase the frictional force between sponge and platen 96, improve cut quality.
Blowing platform 10 is connected with blowing blower fan 12 by flexible pipe, air-flow can upwards blow out when working by blowing blower fan 12 from the aperture above platen 96, make between platen 96 and sponge, to form an air cushion, reduce the frictional force between sponge and platen 96, be convenient to sponge mobile on platen 96, reduce the labour intensity of workman.
Platform 91 side is provided with the electric cabinet 94 of some machine operation on a main control system frame 92 and knife rest 93, first on electric cabinet 94, set thickness and the cutting times of cutting, then sponge is placed on above platen 96, in order to increase work efficiency, once can put several sponge platen 96 is occupied more, then knife rest 93 is moved to correct position, press the start button above electric cabinet 94, at this moment knife-band 22 can get into smooth automatically, then friction driving roller 95 drives platen 96 to rotate, drive sponge successively through knife-band 22, when platen 96 rotates 1 circle, platen 96 stops operating, then servomotor 28 can automatic traction knife rest 93 to decline the distance of specifying, then platen 96 rotates 1 circle again, so repeatedly sponge is cut into the sponge sheet material of setting thickness, when arriving the cutting times set, machine can be out of service.
The above embodiment only have expressed some embodiments of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model scope.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with claims.
Claims (10)
1. a full-automatic sponge disk pingqie machine, comprise: platform (91) and mainframe (92), it is characterized in that: described mainframe (92) and knife rest (93) link together, described knife rest (93) is horizontal positioned one platform (91) below, described platform (91) side is provided with the electric cabinet (94) of a main control system frame (92) and the upper some machine operation of knife rest (93), described mainframe (92) is provided with Pneumatic expanded device (25) and an angle regulator.
2. full-automatic sponge disk pingqie machine according to claim 1, it is characterized in that: described mainframe (92) is linked together with knife rest (93) by hinge (15) and angular adjustment parts (19), has the angle of inclination screw mandrel of a motor driving adjustable knife rest (93) in described angular adjustment parts (19).
3. full-automatic sponge disk pingqie machine according to claim 1 and 2, is characterized in that: described angle regulator comprises sliding sleeve (14), hinge (15), gear motor (38), rotary encoder (39), bearing (40), holder (41), pivoted arm (42), screw mandrel (45), sprocket wheel (46), described screw mandrel (45) is arranged in the bearing of pivoted arm (42), in the middle of described screw mandrel (45), sprocket wheel (46) is installed, described screw mandrel (45) one end is connected with nut (44), described nut (44) is fixed on tool-post structure (21) through seat ring (42) again, described screw mandrel (45) other end is connected with a rotary encoder (39), described rotary encoder is fixed on pivoted arm (42) by bearing (40) again, described pivoted arm (42) one end is through in holder (41), described holder (41) screw is connected on sliding sleeve (14), described pivoted arm (42) other end is connected with a gear motor (38), described gear motor (38) axle is connected with sprocket wheel (47), described sprocket wheel (47) is connected with sprocket wheel (46) by chain.
4. full-automatic sponge disk pingqie machine according to claim 1, it is characterized in that: described mainframe (92) is provided with servomotor (28), servomotor (28) in described mainframe (92) drives power transmission shaft (18) to rotate by reductor (29), described power transmission shaft (18) two respectively connects 1 reversing speed reducer (30), described power transmission shaft (18) drives ball screw (16) to rotate by reversing speed reducer (30), feed screw nut on described ball screw (16) and sliding sleeve (14) link together, described knife rest (93) is fixed on sliding sleeve (14) by hinge (15) and angular adjustment parts (19).
5. full-automatic sponge disk pingqie machine according to claim 1, it is characterized in that: described knife rest (93) is provided with tool-post structure (21), four break bars (23) are provided with in described tool-post structure (21), knife-band motor (24) is provided with in described tool-post structure (21), described break bar (23) is provided with knife-band (22), described knife-band motor (24) is by driving one of them break bar (23) transmission knife-band (22), and described knife-band (22) is by Pneumatic expanded device (25) transmission another one break bar (23).
6. full-automatic sponge disk pingqie machine according to claim 1 or 5, is characterized in that: described Pneumatic expanded device (25) comprises break bar (23), tool-post structure (21), cylinder (31), cylinder saddle (32), cylinder connector (33), slide rail (35), slide (36); Described slide rail (35) is fixed on tool-post structure (21), described slide (36) can move left and right along slide rail (35), described cylinder (31) is connected with tool-post structure (21) by cylinder saddle (32), described slide (36) is connected with the piston rod of bearing (34) with cylinder (31) by cylinder connector (33), and described break bar (23) is connected with slide (36) by bearing (37).
7. full-automatic sponge disk pingqie machine according to claim 1, is characterized in that: be provided with knife-band box (26) and a set of knife sharpening device (27) in described knife rest (93).
8. full-automatic sponge disk pingqie machine according to claim 1, it is characterized in that: the platen (96) of described platform (91) is formed by connecting by eight sector flat plates, inner side is supported by inner ring and locates, described platen (96) is along the center axis thereof of inner ring (97), and described platen (96) outside is supported by outer roller platen (98).
9. full-automatic sponge disk pingqie machine according to claim 1, is characterized in that: described platform (91) side is provided with the friction driving roller (95) that transmission platen (96) rotates.
10. full-automatic sponge disk pingqie machine according to claim 9, it is characterized in that: described platen (96) is provided with aperture above, described platen (96) is provided with air draught platform (99) and blowing platform (10) below, described air draught platform (99) is connected with forced draft fans (11) by flexible pipe, and described air draught platform (10) is connected with blowing blower fan (12) by flexible pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520652053.1U CN205201639U (en) | 2015-08-25 | 2015-08-25 | Full -automatic sponge disc truncation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520652053.1U CN205201639U (en) | 2015-08-25 | 2015-08-25 | Full -automatic sponge disc truncation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205201639U true CN205201639U (en) | 2016-05-04 |
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ID=55839378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520652053.1U Withdrawn - After Issue CN205201639U (en) | 2015-08-25 | 2015-08-25 | Full -automatic sponge disc truncation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205201639U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171808A (en) * | 2015-08-25 | 2015-12-23 | 东莞市艾立克机械制造有限公司 | Full-automatic sponge disk horizontal cutting machine |
| CN107877590A (en) * | 2017-10-26 | 2018-04-06 | 苏州恒威海绵机械有限公司 | A kind of sponge angle cutting machine |
| CN115928412A (en) * | 2023-02-08 | 2023-04-07 | 德清县汝兰围巾有限公司 | Scarf must cut equipment for scarf processing |
-
2015
- 2015-08-25 CN CN201520652053.1U patent/CN205201639U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171808A (en) * | 2015-08-25 | 2015-12-23 | 东莞市艾立克机械制造有限公司 | Full-automatic sponge disk horizontal cutting machine |
| CN107877590A (en) * | 2017-10-26 | 2018-04-06 | 苏州恒威海绵机械有限公司 | A kind of sponge angle cutting machine |
| CN115928412A (en) * | 2023-02-08 | 2023-04-07 | 德清县汝兰围巾有限公司 | Scarf must cut equipment for scarf processing |
| CN115928412B (en) * | 2023-02-08 | 2023-12-15 | 湖州创感科技有限公司 | Scarf whisker cutting equipment for scarf processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160504 Effective date of abandoning: 20170322 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |