CN205201028U - System based on to sensor housing surface handling - Google Patents

System based on to sensor housing surface handling Download PDF

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Publication number
CN205201028U
CN205201028U CN201521092882.5U CN201521092882U CN205201028U CN 205201028 U CN205201028 U CN 205201028U CN 201521092882 U CN201521092882 U CN 201521092882U CN 205201028 U CN205201028 U CN 205201028U
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slide carriage
shaping mechanism
material loading
housing surface
system based
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CN201521092882.5U
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袁德华
袁德军
赵华
汪纪成
王西贵
李胜平
李科
贺前芳
李康华
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Chengdu Qunhui Industrial Co Ltd
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Chengdu Qunhui Industrial Co Ltd
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Abstract

The utility model discloses a system based on to sensor housing surface handling, which comprises a base, be provided with slide mechanism and main power unit on the base, and slide mechanism can carry out horizontal migration on the base, be provided with vice power unit, excircle forming mechanism, face -milling forming mechanism, feed mechanism and shedding mechanism on slide mechanism, be provided with the location frock on main power unit, excircle forming mechanism, face -milling forming mechanism, feed mechanism and shedding mechanism setting are between vice power unit and location frock. The complete processing of the special -shaped shell of sensor just can be accomplished to equipment of the all mistakes of this department, realizes automatic feed, processes and unload, has reduced middle clamping process, and processingquality has obtained the assurance, and processing efficient reduces intensity of labour, reduces the human cost.

Description

Based on the system processed sensor outer housing surface
Technical field
The utility model relates to a kind of system, is specifically related to a kind of system based on processing sensor outer housing surface.
Background technology
Sensor is a kind of checkout gear, measured information can be experienced, and the information that can will experience, the information being for conversion into the signal of telecommunication or other desired forms according to certain rules exports, to meet the requirements such as the transmission of information, process, storage, display, record and control.The feature of sensor comprises: microminiaturization, digitlization, intellectuality, multifunction, systematization, networking.It is the primary link realizing automatically detecting and automatically controlling.The Existence and development of sensor, the sense organ such as sense of touch, taste and smell that allowed object have, allows object slowly become and has lived.Usually the ten large classes such as temperature-sensitive element, light-sensitive element, gas sensor, force sensing element, magneto sensor, dew cell, acoustic sensor, radioactive ray sensing element, color sensor and taste photosensitive elements are divided into according to its basic perceptional function.Sensor is widely used in the every field of social development and human lives, as industrial automation, agricultural modernization, space technology, military engineering, Robotics, development of resources, marine exploration, environmental monitoring, security, medical diagnosis, communications and transportation, household electrical appliance etc.
In the shell of some sensors, its due to functional requirement special, cause its structure also special, make its casing part be generally shaped piece, existing equipment directly cannot carry out complete machining to it, and the existing processing method of part is a point sequence subset processing.Be divided into first machine tooling two trimming as shown in Figure 2, then lathe Vehicle Processing cylindrical as shown in Figure 3.By operative employee, pressure handle is lifted, the blank of part is loaded positioning tool, start the main shaft that milling cutter is housed, machine slide is promoted to make its part pass through milling cutter completely, then machine slide is retracted into home, after lifting pressure handle, part is taken off exchange direction and again load positioning tool, and repeat above-mentioned action once, complete a part two sides trimming processing, part is unloaded.To the blank part of trimming be processed by operative employee, load frock, then process with digital control system control lathe tool.After completing, part unloads by operative employee.Original processing method two equipment complete, and processing two trimmings also need twice clamping parts, and every platform lathe all must need operator, and efficiency is low, and operative employee's labour intensity is very large, and human cost is very high.
Utility model content
Technical problem to be solved in the utility model is that existing equipment directly cannot carry out complete machining to the special-shaped shell of sensor, the existing processing method of part is a point sequence subset, make efficiency low, operative employee's labour intensity is very large, and human cost is very high, its object is to provide a kind of system based on processing sensor outer housing surface, this system just can complete the complete machining of the special-shaped shell of sensor by an equipment, decrease middle clamping process, crudy is guaranteed, the efficiency of processing is high, reduce labour intensity, reduce human cost.
Of the present utility modelly to be achieved through the following technical solutions: based on the system processed sensor outer housing surface, comprise pedestal, described pedestal is provided with slide mechanism and active force mechanism, and slide mechanism can move horizontally on pedestal, be provided with secondary actuating unit on the sliding mechanism, cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism, active force mechanism is provided with positioning tool, cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism are arranged between secondary actuating unit and positioning tool.In existing technical scheme, due to design of part structure as shown in Figure 1, it needs to carry out milling to both sides, it is caused at least to need two groups of different cutters to process, and existing equipment or be only have a tooling, it is machining center form, the complex structure of machining center, use cost and maintenance cost are all high, Productive statistics for enterprise is larger, an independent tooling cannot complete processing, it adopts a two or more equipment point sequence to process, there is repeatedly clamping and positioning process, make process complicated, production efficiency is low, and error will be caused often large, crudy cannot be ensured, and the equipment that two kinds of operations need focuses on a lathe by the technical program, special being used for carries out complete machining to the special-shaped shell of sensor, realize automatic charging, processing and discharging, handling and transfer process in the middle of reducing, realize the raising of working (machining) efficiency, a workman just can look after and organize lathe more, reduce human cost and labour intensity.
Slide mechanism is formed primarily of mount pad, slide carriage group one and slide carriage group two, mount pad is fixed on pedestal top, the top of mount pad convexes to form slide rail, the center line of slide rail and the centerline parallel of active force mechanism, slide carriage group one and slide carriage group two to be installed on pedestal and to agree with slide rail, and can move along slide rail, slide carriage group one and slide carriage group two are parallel to each other; Slide carriage group one is formed primarily of lower slide carriage one and upper slide carriage one, lower slide carriage one to be arranged on pedestal and to agree with slide rail, and can move along slide rail center line, upper slide carriage one to be arranged on lower slide carriage one and to agree with lower slide carriage one, and can move horizontally, the moving direction of upper slide carriage one is vertical with the moving direction of lower slide carriage one; Slide carriage group two is formed primarily of lower slide carriage two and upper slide carriage two, lower slide carriage two to be arranged on pedestal and to agree with slide rail, and can move along slide rail center line, upper slide carriage two to be arranged on lower slide carriage two and to agree with lower slide carriage two, and can move horizontally, the moving direction of upper slide carriage two is vertical with the moving direction of lower slide carriage two, and upper slide carriage two is arranged between slide carriage one and active force mechanism.Slide carriage structure is the slide mechanism mechanically used in lathe, and the two group chute mechanisms of this programme by arranging, for push rod and cutter carry, process is supported and Stroke Control, make part precision machining, each slide carriage moves respectively, realizes processing and puts in place.
Feeding mechanism is formed primarily of vibrating disk, feeding pipe, brace table, material loading seat and passage, vibrating disk is arranged on brace table, feeding pipe one end is connected with vibrating disk, the other end is connected with passage, and material loading seat is arranged on slide carriage two, and passage inserts in material loading seat away from one end of feeding pipe, material loading seat is provided with material loading cover, material loading cover is communicated with passage, and material loading cover is towards positioning tool, and vibrating disk and brace table are arranged on pedestal outside.Because the accessory size to be processed of this programme is little, and belong to shaped piece, need careful corresponding material loading direction, adopt the mode efficiency of artificial loading low, process velocity cannot be adapted to, and labour intensity is large, there is very large risk, utilize the automatic feeding mechanism of design, sequence is realized by the mode of vibration, then part is transported in passage by feeding pipe, passage vertical is arranged, part in passage is single-row being adjacent to, material loading seat is provided with through hole, material loading cover is installed in through-holes, the center line of material loading cover is just arranged on same horizontal line with the Central of the parts line of bottom, the part of bottom can head in material loading cover along with through hole by push rod, then the part in being overlapped by material loading under the action of slide carriage group two contacts with positioning tool and realizes material loading, and ensure that each action can link up and carry out.
Shedding mechanism is formed primarily of the discharge channel of stripper and inclination, and stripper and upper slide carriage two are fixed, and the end face of discharge channel is connected with stripper, and stripper concave side wall forms blowpit; Face milling shaping mechanism is arranged between cylindrical shaping mechanism and passage, the axis of face milling shaping mechanism and the axes normal of cylindrical shaping mechanism, and face milling shaping mechanism and cylindrical shaping mechanism are installed on slide carriage two; Secondary actuating unit is formed primarily of cylinder and push rod, cylinder is arranged on slide carriage one, push rod and cylinder are fixed, push rod along with cylinder action can insertion end facing cut cut shaping mechanism, cylindrical shaping mechanism and passage formed region between, push rod can insert in material loading cover along with the action of cylinder, and the center line of the center line of push rod and positioning tool is arranged in same level.After finally machining, by mobile upper slide carriage two, the blowpit on stripper can be snapped in from the flat of positioning tool, outwards stir part, part is transferred to from positioning tool and enters gathering-device along discharge channel, realize action discharging.
Cylindrical shaping mechanism is arranged on material loading seat, and the cutter head of cylindrical shaping mechanism is arranged on the outside and level of material loading seat towards face milling shaping mechanism; Upper slide carriage two is provided with installing plate, and face milling shaping mechanism is fixing on a mounting board, and the center line of face milling shaping mechanism is parallel with plumb line.
The utility model compared with prior art, has following advantage and beneficial effect:
(1) structure of the present utility model is simple, install lathe tool and milling cutter with on a machine tool, lathe tool is vertical with the stroke directions of milling cutter, can realize disposable processing by the part of polymorphic structure and put in place, decrease the multiple bearing in intermediate conversion process and clamping, improve working (machining) efficiency;
(2) can realize putting in place fast by the action of slide carriage, operating personnel one people can look after and organize lathe more, and its labour intensity is low, without the need to manual, part is operated, crudy is guaranteed, and human cost have also been obtained reduction, increases the competitiveness of enterprise;
(3) native system is for numerical control machining center, its structure is simple, and maintenance cost is low, and this programme only needs two groups of cutters, but more numerical control machining center installs to organize cutter, if only install two groups of cutters, there is very large space in its station place, needs repeatedly to rotate to arrive cutter place, and this programme displacement is short, shorten stroke, decrease the middle stand-by period, improve working (machining) efficiency.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide the further understanding to the utility model embodiment, forms a application's part, does not form the restriction to the utility model embodiment.In the accompanying drawings:
Fig. 1 is the structural representation of part;
Fig. 2 is the structural representation of existing processing trimming equipment;
Fig. 3 is the structural representation of existing turning equipment;
Fig. 4 is front view of the present utility model;
Fig. 5 is side view of the present utility model.
Mark and corresponding parts title in accompanying drawing:
1-vibrating disk; 2-passage; 3-material loading cover; 4-push rod; 5-positioning tool; 6-milling cutter; 7-upper slide carriage two; 8-lower slide carriage two; 9-upper slide carriage one; 10-mount pad; 11-brace table; 12-pedestal; 13-feeding pipe; 14-motor; 15-lower slide carriage one; 16-slide rail; 17-main shaft; 18-material loading cover; 19-cylinder; 20-blowpit; 21-stripper; 22-lathe tool.
Detailed description of the invention
Clearly understand for making the purpose of this utility model, technical scheme and advantage, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, exemplary embodiment of the present utility model and explanation thereof are only for explaining the utility model, and conduct is not to restriction of the present utility model.
Embodiment 1:
As shown in Figure 1, Figure 4, Figure 5, based on the system processed sensor outer housing surface, comprise pedestal 12, pedestal 12 is provided with slide mechanism and active force mechanism, and slide mechanism can move horizontally on pedestal 12, be provided with secondary actuating unit, cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism on the sliding mechanism, active force mechanism is provided with positioning tool 5, and cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism are arranged between secondary actuating unit and positioning tool 5.Traditional lathe cannot complete this work, all that employing two lathes carry out a point sequence and process respectively, easily cause front and back disunity process time, cause equipment vacant, and bother very much during intermediate conversion lathe, need again to carry out clamping and positioning to part, increase operation easier, error rate also increases, part crudy cannot ensure, percent defective is high, increase entreprise cost, this programme does not then have the problems referred to above, in the present embodiment, native system is collection automatic charging, processing and discharging are integrated, process is divided into again milling and turning, milling needs to carry out milling to its plane of symmetry, all complete on same a machine tool, the carry direction of lathe tool 22 and milling cutter 6 is perpendicular or parallel, its processing continuity is good, decrease equipment or personnel's waste, be conducive to the control of enterprise to cost.
Embodiment 2:
As shown in Figure 1, Figure 4, Figure 5, on the basis of embodiment 1, described slide mechanism is formed primarily of mount pad 10, slide carriage group one and slide carriage group two, mount pad 10 is fixed on pedestal 12 top, the top of mount pad 10 convexes to form slide rail 16, the center line of slide rail 16 and the centerline parallel of active force mechanism, and slide carriage group one and slide carriage group two to be installed on pedestal 12 and to agree with slide rail 16, and can move along slide rail 16, slide carriage group one and slide carriage group two are parallel to each other; Described slide carriage group one is formed primarily of lower slide carriage 1 and upper slide carriage 1, lower slide carriage 1 to be arranged on pedestal 12 and to agree with slide rail 16, and can move along slide rail 16 center line, upper slide carriage 1 to be arranged on lower slide carriage 1 and to agree with lower slide carriage 1, and can move horizontally, the moving direction of upper slide carriage 1 is vertical with the moving direction of lower slide carriage 1; Described slide carriage group two is formed primarily of lower slide carriage 28 and upper slide carriage 27, lower slide carriage 28 to be arranged on pedestal 12 and to agree with slide rail 16, and can move along slide rail 16 center line, upper slide carriage 27 to be arranged on lower slide carriage 28 and to agree with lower slide carriage 28, and can move horizontally, the moving direction of upper slide carriage 27 is vertical with the moving direction of lower slide carriage 28, and upper slide carriage 27 is arranged between slide carriage 1 and active force mechanism; Described feeding mechanism is formed primarily of vibrating disk 1, feeding pipe 13, brace table 11, material loading seat 18 and passage 2, vibrating disk 1 is arranged on brace table 11, feeding pipe 13 one end is connected with vibrating disk 1, the other end is connected with passage 2, material loading seat 18 is arranged on slide carriage 27, passage 2 inserts in material loading seat 18 away from one end of feeding pipe 13, material loading seat 18 is provided with material loading cover 3, material loading cover 3 is communicated with passage 2, material loading cover 3 is towards positioning tool 5, and it is outside that vibrating disk 1 and brace table 11 are arranged on pedestal 12; Described shedding mechanism is formed primarily of stripper 21 and the discharge channel tilted, and stripper 21 is fixed with upper slide carriage 27, and the end face of discharge channel is connected with stripper 21, and stripper 21 concave side wall forms blowpit 20; Described secondary actuating unit is formed primarily of cylinder 19 and push rod 4, cylinder 19 is arranged on slide carriage 1, push rod 4 is fixed with cylinder 19, push rod 4 along with cylinder 19 action can insertion end facing cut cut shaping mechanism, cylindrical shaping mechanism and passage 2 formed region between, push rod 4 can insert in material loading cover 3 along with the action of cylinder 19, and the center line of push rod 4 and the center line of positioning tool are arranged in same level; Described face milling shaping mechanism is arranged between cylindrical shaping mechanism and passage 2, the axis of face milling shaping mechanism and the axes normal of cylindrical shaping mechanism, and face milling shaping mechanism and cylindrical shaping mechanism are installed on slide carriage 27; Cylindrical shaping mechanism is arranged on material loading seat 18, and the cutter head of cylindrical shaping mechanism is arranged on the outside and level of material loading seat 18 towards face milling shaping mechanism; Upper slide carriage 27 is provided with installing plate, and face milling shaping mechanism is fixing on a mounting board, and the center line of face milling shaping mechanism is parallel with plumb line.
Active force mechanism is the power part as machine tool chief axis 17 action, and it controls the rotation of part, and the motor 14 that is rotated through of milling cutter 6 controls, and milling cutter 6 and lathe tool 22 are moved horizontally through slide carriage 27 and move realization.The overall operation of push rod 4 is divided into two parts, inserts in material loading seat part to shift onto on positioning tool to be fixed when charging, plays thimble function adding again to stretch out man-hour, make part add can not tilt man-hour, keep the stability adding man-hour after rollback.
Above-described detailed description of the invention; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only detailed description of the invention of the present utility model; and be not used in restriction protection domain of the present utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (10)

1. based on the system processed sensor outer housing surface, comprise pedestal (12), it is characterized in that: described pedestal (12) is provided with slide mechanism and active force mechanism, and slide mechanism can move horizontally on pedestal (12), be provided with secondary actuating unit on the sliding mechanism, cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism, active force mechanism is provided with positioning tool (5), cylindrical shaping mechanism, face milling shaping mechanism, feeding mechanism and shedding mechanism are arranged between secondary actuating unit and positioning tool (5).
2. the system based on processing sensor outer housing surface according to claim 1, it is characterized in that: described slide mechanism is primarily of mount pad (10), slide carriage group one and slide carriage group two are formed, mount pad (10) is fixed on pedestal (12) top, the top of mount pad (10) convexes to form slide rail (16), the center line of slide rail (16) and the centerline parallel of active force mechanism, slide carriage group one and slide carriage group two are installed in pedestal (12) and go up and agree with slide rail (16), and can be mobile along slide rail (16), slide carriage group one and slide carriage group two are parallel to each other.
3. the system based on processing sensor outer housing surface according to claim 2, it is characterized in that: described slide carriage group one is formed primarily of lower slide carriage one (15) and upper slide carriage one (9), lower slide carriage one (15) is arranged on pedestal (12) and goes up and agree with slide rail (16), and can move along slide rail (16) center line, upper slide carriage one (9) is arranged on lower slide carriage one (15) and goes up and agree with lower slide carriage one (15), and can move horizontally, the moving direction of upper slide carriage one (9) is vertical with the moving direction of lower slide carriage one (15).
4. the system based on processing sensor outer housing surface according to claim 3, it is characterized in that: described slide carriage group two is formed primarily of lower slide carriage two (8) and upper slide carriage two (7), lower slide carriage two (8) is arranged on pedestal (12) and goes up and agree with slide rail (16), and can move along slide rail (16) center line, upper slide carriage two (7) is arranged on lower slide carriage two (8) and goes up and agree with lower slide carriage two (8), and can move horizontally, the moving direction of upper slide carriage two (7) is vertical with the moving direction of lower slide carriage two (8), upper slide carriage two (7) is arranged between slide carriage one (9) and active force mechanism.
5. the system based on processing sensor outer housing surface according to claim 4, it is characterized in that: described feeding mechanism is primarily of vibrating disk (1), feeding pipe (13), brace table (11), material loading seat (18) and passage (2) are formed, vibrating disk (1) is arranged on brace table (11), feeding pipe (13) one end is connected with vibrating disk (1), the other end is connected with passage (2), material loading seat (18) is arranged on slide carriage two (7), passage (2) inserts in material loading seat (18) away from one end of feeding pipe (13), material loading seat (18) is provided with material loading cover (3), material loading cover (3) is communicated with passage (2), material loading cover (3) is towards positioning tool (5), it is outside that vibrating disk (1) and brace table (11) are arranged on pedestal (12).
6. the system based on processing sensor outer housing surface according to claim 4, it is characterized in that: described shedding mechanism is formed primarily of stripper (21) and the discharge channel tilted, stripper (21) is fixed with upper slide carriage two (7), the end face of discharge channel is connected with stripper (21), and stripper (21) concave side wall forms blowpit (20).
7. the system based on processing sensor outer housing surface according to claim 5, it is characterized in that: described secondary actuating unit is formed primarily of cylinder (19) and push rod (4), cylinder (19) is arranged on slide carriage one (9), push rod (4) is fixed with cylinder (19), push rod (4) can cut shaping mechanism by insertion end facing cut along with the action of cylinder (19), between the region that cylindrical shaping mechanism and passage (2) are formed, push rod (4) can insert in material loading cover (3) along with the action of cylinder (19), and the center line of the center line of push rod (4) and positioning tool (5) is arranged in same level.
8. the system based on processing sensor outer housing surface according to claim 5, it is characterized in that: described face milling shaping mechanism is arranged between cylindrical shaping mechanism and passage (2), the axis of face milling shaping mechanism and the axes normal of cylindrical shaping mechanism, face milling shaping mechanism and cylindrical shaping mechanism are installed on slide carriage two (7).
9. the system based on processing sensor outer housing surface according to claim 8, it is characterized in that: described cylindrical shaping mechanism is arranged on material loading seat (18), the cutter head of cylindrical shaping mechanism is arranged on the outside and level of material loading seat (18) towards face milling shaping mechanism.
10. the system based on processing sensor outer housing surface according to claim 8, it is characterized in that: described upper slide carriage two (7) is provided with installing plate, face milling shaping mechanism is fixing on a mounting board, and the center line of face milling shaping mechanism is parallel with plumb line.
CN201521092882.5U 2015-12-25 2015-12-25 System based on to sensor housing surface handling Active CN205201028U (en)

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Application Number Priority Date Filing Date Title
CN201521092882.5U CN205201028U (en) 2015-12-25 2015-12-25 System based on to sensor housing surface handling

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458719A (en) * 2015-12-25 2016-04-06 成都群辉实业有限公司 System based on machining for outer shell surface of sensor and machining method thereof
CN114571255A (en) * 2020-11-30 2022-06-03 浦江联力机械有限公司 Processing machine tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458719A (en) * 2015-12-25 2016-04-06 成都群辉实业有限公司 System based on machining for outer shell surface of sensor and machining method thereof
CN114571255A (en) * 2020-11-30 2022-06-03 浦江联力机械有限公司 Processing machine tool

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